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Technical Manual Part 3 1 KS1000 RW Roof

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3. 3.01 Roof System KS1000 RW – Range Product Data Application The KS1000 RW is a trapezoidal form roof system with a standard fastening method (a through fix), which is suitable for all building applications, where the roof slope is: Higher than 4° (7%) for roofs with one panel in the slope direction; Higher than 6° (10%) for roofs with two or more panels in the slope direction. The KS1000 RW panel is universal and can be also used for wall cladding. Product Tolerances Panel length For panel length under 6 m ±4 mm Panel length is equal or over 6 m and under 12 m ±6 mm Panel length is equal or over 12 m ±8 mm Panel width ±3 mm Thickness Panel thickness d ≤ 50 mm ±2 mm Panel thickness 50 mm < d < 100 mm +3 mm −2 mm Panel thickness d ≥ 100 mm +3 mm −3 mm Squarness of the cut end ≤ 0.5% of the panel width. Panel bow (∆1 + ∆2) / 2 ≤ 10 mm Available Lengths The standard panel length is between 2 and 14.5 meters. It is possible to deliver panels shorter than 2 m and longer than 14.5 m, but this should be discussed with Kingspan first. Certification Reference Please contact local Kingspan Technical department. Panel End Lap Cut Back If the project requires panels to be connected in the direction of the roof slope, the panels must have an overlap. Depending on the overlap length, the insulating core at the panel end under the overlap must be removed during mounting. For these situations, we can deliver panels with cut backs already made. These panels are normally delivered with a cut back up to 250 mm, but other cutback lengths are possible (see below). Cut backs for all types of panels (roof, wall, PUR, mineral wool) can be ordered. The minimum length of a panel on which a cut back can normally be made is 2,700 mm. Cut backs on shorter length panels are possible by special arrangement. Panel cut-backs for roofing and wall panels can be divided into three types: CUT BACK 1 unseparated cut backs 50–250 mm CUT BACK 2 separated cut back with insulation not removed 50, 80, 150, 200 and 250 mm CUT BACK 3 separated cut back with insulation removed 50, 80, 150, 200 and 250 mm ����� �� �� �� �� ����� ���������� �� ���� ���� ���� d – core thickness (mm) 25 40 50 60 70 80 100 120 D – overall dimension (mm) 60 75 85 95 105 115 135 155 Weight (kg/m 2 ) sheet 0.5/0.4 mm 9.34 9.94 10.34 10.74 11.14 11.54 12.34 13.14 Dimensions & Weight Internal Facing Profile
Transcript

3.

3.01

Roof System KS1000 RW – Range

Product Data

ApplicationThe KS1000 RW is a trapezoidal form roof system with

a standard fastening method (a through fix), which issuitable for all building applications, where the roof slope is:

Higher than 4° (7%) for roofs with one panel in the slope direction;

Higher than 6° (10%) for roofs with two or more panels in the slope direction.

The KS1000 RW panel is universal and can be also used for wall cladding.

Product TolerancesPanel lengthFor panel length under 6 m ±4 mmPanel length is equal or over 6 m and under 12 m ±6 mmPanel length is equal or over 12 m ±8 mm

Panel width ±3 mm

ThicknessPanel thickness d ≤ 50 mm ±2 mmPanel thickness 50 mm < d < 100 mm +3 mm −2 mmPanel thickness d ≥ 100 mm +3 mm −3 mmSquarness of the cut end ≤ 0.5% of the panel width.Panel bow (∆1 + ∆2) / 2 ≤ 10 mm

Available LengthsThe standard panel length is between 2 and 14.5

meters. It is possible to deliver panels shorter than 2 m and longer than 14.5 m, but this should be discussed with Kingspan first.

Certification ReferencePlease contact local Kingspan Technical department.

Panel End Lap Cut BackIf the project requires panels to be connected in the

direction of the roof slope, the panels must have an overlap. Depending on the overlap length, the insulating core at the panel end under the overlap must be removed during mounting. For these situations, we can deliver panels with cut backs already made. These panels are normally delivered with a cut back up to 250 mm, but other cutback lengths are possible (see below). Cut backs for all types of panels (roof, wall, PUR, mineral wool) can be ordered.

The minimum length of a panel on which a cut back can normally be made is 2,700 mm. Cut backs on shorter length panels are possible by special arrangement.

Panel cut-backs for roofing and wall panels can be divided into three types:

CUT BACK 1 unseparated cut backs 50–250 mm

CUT BACK 2 separated cut back with insulation not removed 50, 80, 150, 200 and 250 mm

CUT BACK 3 separated cut back with insulation removed 50, 80, 150, 200 and 250 mm

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d – core thickness (mm) 25 40 50 60 70 80 100 120

D – overall dimension (mm) 60 75 85 95 105 115 135 155

Weight (kg/m2) sheet 0.5/0.4 mm 9.34 9.94 10.34 10.74 11.14 11.54 12.34 13.14

Dimensions & Weight

Internal Facing Profile

03_uk.indd 1 30.5.2005 10:48:23

3.

3.02

Roof System KS1000 RW

Product Data

SteelGalvanic protection options

1. Hot-dip zinc coated steel with a total of 275 g/m2 of zinc, according to EN 10147:2000. This can be finished with a number of coatings – polyester, PVDF, Plastisol and Foodsafe finishes.

2. Galvatite coated steel in accordance with EN 10147 for Celestia finishes.

3. Galvalloy (hot-dip coated with eutectic alloy of approx. 95% Zn, 5% Al and other elements) in accordance with EN 10214 for coated steel HPS200.

Substrate thicknesses

Standard external sheet thickness 0.50 mm.

Standard internal sheet thickness 0.40 mm.

Other thicknesses are available by arrangement with Kingspan.

External Coating Options1. Standard Polyester – PES

Polyester is a universal, economic coating system suitable for exterior and interior applications. The nominal coating thickness is 25 µm.

2. PVDF

PVDF offers unequalled colour and gloss retention andgood corrosion resistance. The nominal coating thickness is 25 µm. It can be used in climates with extremely high UV radiation combined with extreme temperatures and relative humidity. The standard colour range includes metallic silver.

3. HPS200 (by Corus)

HPS200 is a premium architectural coating system, tested in the laboratory and on site in severe climates, for use worldwide. Its tough, 200 µm (nominal thickness) coating has the unique Scintilla finish and is availablein bright or subtle hues, providing architects with an extensive palette of colours.

4. Plastisol 200 µm

Plastisol is a high performance coating system with a grain finish and a nominal thickness of 200 µm. Typicalproperties of Plastisol are excellent abrasion, high corrosion resistance, excellent flexibility and thereforevery good scratch resistance.

5. Celestia (by Corus)

Celestia is a metallic-finish cladding steel with a120 µm (nominal thickness) high performance Plastisol coating. The standard product has a high performance polyester coating on the reverse side. The metallic finishcaptures light and movement, giving depth and life to the cladding surfaces.

Internal Coating Options1. Polyester

Polyester coating with a nominal thickness of 15 µm. The standard colour is grey white, (similar RAL 9002).

2. Lining enamel

Lining enamel with a nominal thickness of 22 µm with a white finish.

3. Foodsafe

The surface of this 150 µm thick polymer coating is non-toxic and resistant to mould, durable and easy to clean. It is chemically inert and safe for continuous contact with unpacked food. The standard colour is white. Consult Kingspan about the availability of other colours.

Other coating systems are available by discussion with Kingspan.

Plain and coloured aluminium is available on a project specific basis. Contact Kingspan Technical Services.

Insulation CoreRigid polyurethane closed-cell foam is the standard

insulating core used.

It is made to a non-deleterious specification and isCFC/HCFC free.

SealsFactory Applied Side Joint Tape

All side joints have factory applied anti-condensation tape.

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03_uk.indd 2 30.5.2005 10:48:24

3.

3.03

Roof System KS1000 RW

Product Data

PerformanceThermal Insulation

Panel Thickness (mm)

U value (W/m2K)

HCFC Freeλ = 0.022

25 0.7740 0.5050 0.4160 0.3570 0.3080 0.26

100 0.21120 0.18

U – Thermal transmittance W/m2Kλ – Long-term Thermal conductivity W/mK

Biological

Kingspan insulated sandwich panels are immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are non-deleterious.

Fire

KS1000 RW insulated sandwich panels have been tested and approved and comply with National Building Regulations and Norms. The panels do not propagate firespread.

Panel Thickness (mm)

Fire rating

25/60

For detailed information please contact local Kingspan Technical department.

40/7550/8560/95

70/10580/115

100/135120/155

Acoustics

All KS1000 RW panels have a single figure weightedsound reduction R

w = 25 dB.

Building RegulationsKingspan KS1000 RW insulated sandwich panels

conform to the National Building Regulations and standards.

QualityKingspan insulated sandwich panels are manufactured

from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO9001:2000 standards, ensuring long term reliability and service life.

Guarantees & WarrantiesKingspan will provide external coating and product

guarantees on a project by project basis.

PackingStandard packing – road transportation

KS1000 RW panels are stacked weather side to weather side (to minimise palette height). The top, bottom, sides and ends are protected with foam and timber packing and the entire palette is wraped in plastic.

The number of panels in each pack depends on panel thickness and length. The table below is shown as a guide. Quantities are reduced for exceptionally long panels. Typical palette height is 1,100 mm.

Maximum palette weight is 3,500 kg.

Panel core thickness

(mm)25 40 50 60 70 80 100 120

Number of panels in package

23 17 15 13 11 9 7 6

DeliveryAll deliveries (unless indicated otherwise) are by road

transport to project site. Off loading is the responsibilityof the client.

Site InstallationSite assembly instructions are available from Kingspan.

Kingspan will arrange training of the site fitters andsupervisors if requested.

03_uk.indd 3 30.5.2005 10:48:25

3.

3.04

Roof System KS1000 RW

Outer sheet type RW Inner sheet type MBt

n(mm) 0.5 t

n(mm) 0.4

colour 1

Panel thickness(mm)

Span (m)1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

SINGLE SPAN

25Pressure (kN/m2)Suction (kN/m2)

40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.28 – – –Suction (kN/m2) 3.64 2.50 1.84 1.41 1.11 0.90 0.71 – – –

50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.25 – –Suction (kN/m2) 4.27 3.03 2.27 1.76 1.35 1.04 0.83 0.68 – –

60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.59 0.48 0.36 0.23 0.13Suction (kN/m2) 4.92 3.57 2.72 2.11 1.54 1.18 0.94 0.77 0.65 0.55

70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.87 0.71 0.58 0.47 0.32 0.21Suction (kN/m2) 5.58 4.13 3.18 2.36 1.73 1.33 1.06 0.87 0.73 0.62

80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.42 0.29Suction (kN/m2) 6.25 4.69 3.65 2.63 1.92 1.48 1.18 0.96 0.81 0.69

100Pressure (kN/m2) 3.10 2.36 1.89 1.55 1.29 1.08 0.90 0.77 0.64 0.47Suction (kN/m2) 7.59 5.84 4.59 3.15 2.31 1.78 1.41 1.16 0.97 0.83

120Pressure (kN/m2)Suction (kN/m2)a

min (mm) 40

DOUBLE SPAN

25Pressure (kN/m2)Suction (kN/m2)

40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.29 0.23 0.18 0.14Suction (kN/m2) 2.19 1.38 0.98 0.76 0.63 0.51 0.44 0.40 0.37 0.33

50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.31 0.25 0.20Suction (kN/m2) 2.29 1.50 1.10 0.84 0.69 0.61 0.52 0.46 0.41 0.38

60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.57 0.45 0.36 0.29 0.23Suction (kN/m2) 2.47 1.63 1.18 0.91 0.75 0.63 0.56 0.50 0.46 0.42

70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.83 0.65 0.51 0.42 0.34 0.26Suction (kN/m2) 2.65 1.70 1.27 1.07 0.84 0.69 0.61 0.55 0.50 0.46

80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.47 0.36Suction (kN/m2) 2.87 1.96 1.52 1.31 1.03 0.92 0.75 0.67 0.59 0.51

100Pressure (kN/m2) 3.10 2.36 1.70 1.34 1.11 0.93 0.79 0.71 0.63 0.51Suction (kN/m2) 2.98 2.35 1.80 1.46 1.21 1.06 0.90 0.81 0.73 0.67

120Pressure (kN/m2)Suction (kN/m2)a; b

min (mm) 40

TRIPLE SPAN

25Pressure (kN/m2)Suction (kN/m2)

40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.29 0.23 0.18 0.14Suction (kN/m2) 2.67 1.67 1.26 0.97 0.78 0.66 0.58 0.50 0.46 0.41

50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.31 0.25 0.20Suction (kN/m2) 2.72 1.84 1.36 1.05 0.88 0.74 0.65 0.57 0.51 0.49

60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.59 0.48 0.39 0.32 0.27Suction (kN/m2) 2.88 1.95 1.46 1.17 0.98 0.81 0.70 0.66 0.61 0.54

70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.87 0.71 0.58 0.48 0.40 0.34Suction (kN/m2) 3.02 2.01 1.50 1.32 1.05 0.88 0.77 0.72 0.65 0.59

80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.48 0.41Suction (kN/m2) 3.34 2.30 1.78 1.52 1.21 1.05 0.90 0.82 0.72 0.64

100Pressure (kN/m2) 3.10 2.36 1.89 1.55 1.29 1.08 0.90 0.77 0.65 0.56Suction (kN/m2) 3.65 2.40 2.07 1.65 1.39 1.18 1.01 0.93 0.85 0.80

120Pressure (kN/m2)Suction (kN/m2)a; b

min (mm) 40

Notes: The calculations have been made in accordance with the European standards and recommendations contained in ECCS 66 1991. The table contains allowed standard values for the variable loading of the given span. Consult with Kingspan for the table values of other profiles, as well as dark colors. Allowed deflection considered in the table values is L/100. If required otherwise, special calculations must be made. The table is to be applied for common, short, variable loads (for instance wind) and considers the influence of common winter and summer

temperatures. If other ways of loading (long-term loads, special thermal load in for instance cold stores) are applicable, special calculations must be made.

The minimum intermediate support width bmin

has been determined assuming one screw of 6.3 mm diameter is used for the support width. If arranged otherwise, this width is to be adjusted accordingly.

The above-mentioned calculations apply to panels with standard steel skin strength specification of the fv = 220 MPa.

The minimum end support with amin

is 40 mm.

Load Span Table – (kN/m2) max. sag L/100

03_uk.indd 4 30.5.2005 10:48:26

3.

3.05

Roof System KS1000 RW

Product: STEEL – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)

Support Steel

Thickness (mm)

Insulation Core

Thickness(mm)

Building Classification

Carbon SteelCase Hardened

Austenitic StainlessSteel, Grade 304

Carbon SteelCase Hardened

Austenitic StainlessSteel, Grade 304

Self-Drilling Fasteners to Steel Structure Self-Tapping Fasteners to Steel Structure

SFS intec Code Number

Cold Rolled min. 1.5max. 5.0

25 SDT5-A19-5.5 × 97 SXC5-S19-5.5 × 107 TDA-T-T19-6.5 × 90* TDA-S-S19-6.5 × 90*

40 SDT5-A19-5.5 × 112 SXC5-S19-5.5 × 107 TDA-T-T19-6.5 × 100* TDA-S-S19-6.5 × 100*

50 SDT5-A19-5.5 × 112 SXC5-S19-5.5 × 130 TDA-T-T19-6.5 × 115* TDA-S-S19-6.5 × 100*

60 SDT5-A19-5.5 × 137 SXC5-S19-5.5 × 130 TDA-T-T19-6.5 × 115* TDA-S-S19-6.5 × 115*

70 SDT5-A19-5.5 × 137 SXC5-S19-5.5 × 154 TDA-T-T19-6.5 × 127* TDA-S-S19-6.5 × 115*

80 SDT5-A19-5.5 × 137 SXC5-S19-5.5 × 154 TDA-T-T19-6.5 × 152* TDA-S-S19-6.5 × 152*

100 SDT5-A19-5.5 × 182 SX5-S19-5.5 × 207* TDA-T-T19-6.5 × 178* TDA-S-S19-6.5 × 178*

120 SDT5-A19-5.5 × 226 SX5-S19-5.5 × 207* TDA-T-T19-6.5 × 200* TDA-S-S19-6.5 × 200*

Hot Rolledmin. 3.0

max. 14.0

25 SDT14-A19-5.5 × 93 SXC14-S19-5.5 × 114 TDB-T-T19-6.3 × 90* TDB-S-S19-6.3 × 90*

40 SDT14-A19-5.5 × 113 SXC14-S19-5.5 × 114 TDB-T-T19-6.3 × 100* TDB-S-S19-6.3 × 100*

50 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 134 TDB-T-T19-6.3 × 115* TDB-S-S19-6.3 × 115*

60 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 134 TDB-T-T19-6.3 × 115* TDB-S-S19-6.3 × 115*

70 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 134 TDB-T-T19-6.3 × 127* TDB-S-S19-6.3 × 127*

80 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 165 TDB-T-T19-6.3 × 152* TDB-S-S19-6.3 × 152*

100 SDT14-A19-5.5 × 160 SX12-S19-5.5 × 191* TDB-T-T19-6.3 × 178* TDB-S-S19-6.3 × 178*

120 SDT14-A19-5.5 × 186 SX12-S19-5.5 × 191* TDB-T-T19-6.3 × 200* TDB-S-S19-6.3 × 200*

* Fasteners without “dual” thread + saddle washers

Product: STEEL – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

Support Steel

Thickness (mm)

Insulation Core

Thickness(mm)

Building Classification

Carbon SteelCase Hardened

Austenitic StainlessSteel, Grade 304

Carbon SteelCase Hardened

Austenitic StainlessSteel, Grade 304

Self-Drilling Fasteners to Steel Structure Self-Tapping Fasteners to Steel Structure

SFS intec Code Number

Cold Rolled min. 1.5max. 5.0

25 SDT5-A19-5.5 × 55 SXC5-S19-5.5 × 62

– –

40 SDT5-A19-5.5 × 67 SXC5-S19-5.5 × 77

50 SDT5-A19-5.5 × 77 SXC5-S19-5.5 × 87

60 SDT5-A19-5.5 × 97 SXC5-S19-5.5 × 107

70 SDT5-A19-5.5 × 97 SXC5-S19-5.5 × 107

80 SDT5-A19-5.5 × 112 SXC5-S19-5.5 × 107

100 SDT5-A19-5.5 × 137 SXC5-S19-5.5 × 130

120 SDT5-A19-5.5 × 162 SXC5-S19-5.5 × 154

Hot Rolledmin. 3.0

max. 14.0

25 SDT14-A19-5.5 × 64 –

40 SDT14-A19-5.5 × 76 SXC14-S19-5.5 × 76

50 SDT14-A19-5.5 × 93 SXC14-S19-5.5 × 95

60 SDT14-A19-5.5 × 113 SXC14-S19-5.5 × 95

70 SDT14-A19-5.5 × 113 SXC14-S19-5.5 × 114

80 SDT14-A19-5.5 × 113 SXC14-S19-5.5 × 134

100 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 130

120 SDT14-A19-5.5 × 160 SXC14-S19-5.5 × 165

Fastener Selection – SFS intec

03_uk.indd 5 30.5.2005 10:48:28

3.

3.06

Roof System KS1000 RW

Fastener Selection – SFS intecProduct: CONCRETE – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)

Support Concrete

Insulation Core Thickness

(mm)

Building Classification

Carbon Steel Case Hardened

Self-Tapping Fasteners to Concrete Purlins

SFS intec Code Number

25 TBT-T-A19-6.3 × 110 TI-A19-6.3 × 115*

40 TBT-T-A19-6.3 × 110 TI-A19-6.3 × 115*

50 TBT-T-A19-6.3 × 120 TI-A19-6.3 × 125*

60 TBT-T-A19-6.3 × 130 TI-A19-6.3 × 135*

70

TI-A19-6.3 × 155*

80 TI-A19-6.3 × 155*

100 TI-A19-6.3 × 175*

120 TI-A19-6.3 × 195*

* Fasteners without “dual” thread + saddle washers

Product: CONCRETE – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

Support Concrete

Insulation Core Thickness (mm)

Building Classification

Carbon Steel Case Hardened

Self-Tapping Fasteners to Concrete Purlins

SFS intec Code Number

25 – –

40 TBT-T-A19-6.3 × 110 TI-A19-6.3 × 115*

50 TBT-T-A19-6.3 × 120 TI-A19-6.3 × 125*

60 TBT-T-A19-6.3 × 130 TI-A19-6.3 × 135*

70

TI-A19-6.3 × 155*

80 TI-A19-6.3 × 155*

100 TI-A19-6.3 × 175*

120 –

* Fasteners without “dual” thread + saddle washers

03_uk.indd 6 30.5.2005 10:48:30

3.

3.07

Roof System KS1000 RW

Fastener Selection – SFS intecProduct: TIMBER – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)

Support Timber

Insulation Core

Thickness(mm)

Building Classification

Carbon SteelCase Hardened

Austenitic StainlessSteel, Grade 304

Carbon SteelCase Hardened

Austenitic StainlessSteel, Grade 304

Self-Drilling Fasteners to Timber Structure Self-Tapping Fasteners to Timber Structure

SFS intec Code Number

25 SDTW-A19-6,5 × 115 SXCW-S19-6,5 × 115 TDA-T-T19-6.5 × 100* TDA-S-S19-6.5 × 100*

40 SDTW-A19-6,5 × 125 SXCW-S19-6,5 × 135 TDA-T-T19-6.5 × 115* TDA-S-S19-6.5 × 115*

50 SDTW-A19-6,5 × 125 SXCW-S19-6,5 × 155 TDA-T-T19-6.5 × 127* TDA-S-S19-6.5 × 127*

60 SDTW-A19-6,5 × 135 SXCW-S19-6,5 × 155 TDA-T-T19-6.5 × 152* TDA-S-S19-6.5 × 152*

70

SXCW-S19-6,5 × 185 TDA-T-T19-6.5 × 152* TDA-S-S19-6.5 × 152*

80 SXCW-S19-6,5 × 185 TDA-T-T19-6.5 × 178* TDA-S-S19-6.5 × 178*

100 SXCW-S19-6,5 × 185 TDA-T-T19-6.5 × 178* TDA-S-S19-6.5 × 178*

120 – TDA-T-T19-6.5 × 200* TDA-S-S19-6.5 × 200*

* Fasteners without “dual” thread + saddle washers

Product: TIMBER – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

Support Timber

Insulation Core

Thickness(mm)

Building Classification

Carbon Steel Case Hardened Austenitic Stainless Steel, Grade 304

Self-Drilling Fasteners to Timber Structure

SFS intec Code Number

25 – –

40 SDTW-A19-6,5 × 75 SXCW-S19-6,5 × 105

50 SDTW-A19-6,5 × 115 SXCW-S19-6,5 × 105

60 SDTW-A19-6,5 × 115 SXCW-S19-6,5 × 115

70 SDTW-A19-6,5 × 115 SXCW-S19-6,5 × 135

80 SDTW-A19-6,5 × 125 SXCW-S19-6,5 × 135

100 SDTW-A19-6,5 × 135 SXCW-S19-6,5 × 155

120 – SXCW-S19-6,5 × 185

03_uk.indd 7 30.5.2005 10:48:31

3.

3.08

Roof System KS1000 RW

Fastener Selection – EJOTProduct: STEEL – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer and storm washer 32/25)

Support Steel

Thickness (mm)

Insulation Core

Thickness(mm)

EJOT Code Numbers

Carbon SteelCase Hardened

Austenitic Stainless Steel, Grade 304

Carbon SteelCase Hardened

Austenitic Stainless Steel, Grade 304

Self-Drilling Fasteners to Steel Structure Self-Tapping Fasteners to Steel Structure

Cold Rolled min. 1.5max. 5.0

25 JT2-D-6H-5.5 × 82 V19 JT3-D-6H-5.5 × 107 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*

40 JT2-D-6H-5.5 × 102 V19 JT3-D-6H-5.5 × 107 E19 JZ2-6.3 × 100 V19* JZ3-6.3 × 100 E19*

50 JT2-D-6H-5.5 × 122 V19 JT3-D-6H-5.5 × 127 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 115 E19*

60 JT2-D-6H-5.5 × 122 V19 JT3-D-6H-5.5 × 127 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 125 E19*

70 JT2-D-6H-5.5 × 152 V19 JT3-D-6H-5.5 × 147 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 135 E19*

80 JT2-D-6H-5.5 × 152 V19 JT3-D-6H-5.5 × 147 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 150 E19*

100 JT2-D-6H-5.5 × 172 V19 JT3-D-6H-5.5 × 167 E19 JZ2-6.3 × 175 V19* JZ3-6.3 × 175 E19*

120 JT2-D-6H-5.5 × 192 V19 JT3-D-6H-5.5 × 197 E19 JZ2-6.3 × 175 V19* JZ3-6.3 × 175 E19*

Hot Rolledmin. 3.0

max. 12.0

25 JT2-D-12H-5.5 × 95 V19 JT3-D-12H-5.5 × 115 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*

40 JT2-D-12H-5.5 × 125 V19 JT3-D-12H-5.5 × 115 E19 JZ2-6.3 × 100 V19* JZ3-6.3 × 100 E19*

50 JT2-D-12H-5.5 × 125 V19 JT3-D-12H-5.5 × 135 E19 JZ2-6.3 × 115 V19* JZ3-6.3 × 115 E19*

60 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 135 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 125 E19*

70 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 155 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 135 E19*

80 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 155 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 150 E19*

100 JT2-D-12H-5.5 × 195 V19 JT3-D-12H-5.5 × 175 E19 JZ2-6.3 × 175 V19* JZ3-6.3 × 175 E19*

120 JT2-D-12H-5.5 × 195 V19 JT3-D-12H-5.5 × 195 E19 JZ2-6.3 × 200 V19* JZ3-6.3 × 200 E19*

For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).* Fasteners without “dual” thread

Product: STEEL – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

Support Steel

Thickness (mm)

Insulation Core

Thickness(mm)

EJOT Code Numbers

Carbon SteelCase Hardened

Austenitic Stainless Steel, Grade 304

Carbon SteelCase Hardened

Austenitic Stainless Steel, Grade 304

Self-Drilling Fasteners to Steel Structure Self-Tapping Fasteners to Steel Structure

Cold Rolled min. 1.5max. 5.0

25 – – JZ2-6.3 × 50 V19* JZ3-6.3 × 50 E19*

40 JT2-D-6H-5.5 × 62 V19 JT3-D-6H-5.5 × 67 E19 JZ2-6.3 × 64 V19* JZ3-6.3 × 64 E19*

50 JT2-D-6H-5.5 × 82 V19 JT3-D-6H-5.5 × 87 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*

60 JT2-D-6H-5.5 × 82 V19 JT3-D-6H-5.5 × 107 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*

70 JT2-D-6H-5.5 × 102 V19 JT3-D-6H-5.5 × 107 E19 JZ2-6.3 × 90 V19* JZ3-6.3 × 90 E19*

80 JT2-D-6H-5.5 × 102 V19 JT3-D-6H-5.5 × 127 E19 JZ2-6.3 × 100 V19* JZ3-6.3 × 100 E19*

100 JT2-D-6H-5.5 × 122 V19 JT3-D-6H-5.5 × 147 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 125 E19*

120 JT2-D-6H-5.5 × 152 V19 JT3-D-6H-5.5 × 167 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 150 E19*

Hot Rolledmin. 3.0

max. 12.0

25 – – JZ2-6.3 × 50 V19* JZ3-6.3 × 50 E19*

40 JT2-D-12H-5.5 × 80 V19 JT3-D-12H-5.5 × 75 E19 JZ2-6.3 × 64 V19* JZ3-6.3 × 64 E19*

50 JT2-D-12H-5.5 × 95 V19 JT3-D-12H-5.5 × 95 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*

60 JT2-D-12H-5.5 × 95 V19 JT3-D-12H-5.5 × 115 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*

70 JT2-D-12H-5.5 × 125 V19 JT3-D-12H-5.5 × 115 E19 JZ2-6.3 × 90 V19* JZ3-6.3 × 90 E19*

80 JT2-D-12H-5.5 × 125 V19 JT3-D-12H-5.5 × 135 E19 JZ2-6.3 × 100 V19* JZ3-6.3 × 100 E19*

100 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 155 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 125 E19*

120 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 175 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 150 E19*

03_uk.indd 8 30.5.2005 10:48:33

3.

3.09

Roof System KS1000 RW

Fastener Selection – EJOTProduct: CONCRETE – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)

Insulation Core Thickness

(mm)

EJOT Code Numbers

Type of Masonry Material

Concrete, Full Brick Masonry Hollow Brick Masonry Gas Concrete

25 SDF-KB-8 × 120V (E)

SDP-KB-8 × 180V (E)

40 SDF-KB-8 × 140V (E) SDP-KB-8 × 200V (E)

50 SDF-KB-8 × 140V (E) SDP-KB-8 × 220V (E)

60 SDF-KB-8 × 160V (E) SDP-KB-8 × 220V (E)

70 SDF-KB-8 × 160V (E) SDP-KB-8 × 220V (E)

80 SDF-KB-8 × 180V (E) −

100 SDF-KB-8 × 200V (E) −

120 SDF-KB-8 × 200V (E) −

25 SDF-KB-10 × 120V (E) SDF-KB-10L × 160V (E) SDP-KB-10S × 140V (E)

40 SDF-KB-10 × 140V (E) SDF-KB-10L × 180V (E) SDP-KB-10S × 160V (E)

50 SDF-KB-10 × 140V (E) SDF-KB-10L × 180V (E) SDP-KB-10S × 160V (E)

60 SDF-KB-10 × 160V (E) SDF-KB-10L × 200V (E) SDP-KB-10S × 180V (E)

70 SDF-KB-10 × 180V (E) SDF-KB-10L × 220V (E) SDP-KB-10S × 180V (E)

80 SDF-KB-10 × 180V (E) SDF-KB-10L × 220V (E) SDP-KB-10S × 200V (E)

100 SDF-KB-10 × 200V (E) − SDP-KB-10S × 220V (E)

120 SDF-KB-10 × 220V (E) − −

All fasteners must be used with the correct sealing washer.Storm washers and 16 mm dia sealing washers are recommended with these fasteners for fixing through crown.

Product: CONCRETE – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

Insulation Core Thickness

(mm)

EJOT Code Numbers

Type of Masonry Material

Concrete, Full Brick Masonry Hollow Brick Masonry Gas Concrete

25 SDF-KB-8 × 80V (E)

SDP-KB-8 × 160V (E)

40 SDF-KB-8 × 100V (E) SDP-KB-8 × 160V (E)

50 SDF-KB-8 × 100V (E) SDP-KB-8 × 180V (E)

60 SDF-KB-8 × 120V (E) SDP-KB-8 × 180V (E)

70 SDF-KB-8 × 120V (E) SDP-KB-8 × 200V (E)

80 SDF-KB-8 × 140V (E) SDP-KB-8 × 200V (E)

100 SDF-KB-8 × 160V (E) SDP-KB-8 × 220V (E)

120 SDF-KB-8 × 160V (E) SDP-KB-8 × 220V (E)

25 SDF-KB-10 × 80V (E) SDF-KB-10L × 120V (E) SDP-KB-10S × 100V (E)

40 SDF-KB-10 × 100V (E) SDF-KB-10L × 140V (E) SDP-KB-10S × 120V (E)

50 SDF-KB-10 × 100V (E) SDF-KB-10L × 140V (E) SDP-KB-10S × 120V (E)

60 SDF-KB-10 × 120V (E) SDF-KB-10L × 160V (E) SDP-KB-10S × 140V (E)

70 SDF-KB-10 × 120V (E) SDF-KB-10L × 160V (E) SDP-KB-10S × 140V (E)

80 SDF-KB-10 × 140V (E) SDF-KB-10L × 180V (E) SDP-KB-10S × 160V (E)

100 SDF-KB-10 × 160V (E) SDF-KB-10L × 200V (E) SDP-KB-10S × 180V (E)

120 SDF-KB-10 × 180V (E) SDF-KB-10L × 220V (E) SDP-KB-10S × 200V (E)

All fasteners must be used with the correct sealing washer.

03_uk.indd 9 30.5.2005 10:48:35

3.

3.10

Roof System KS1000 RW

Fastener Selection – EJOTProduct: TIMBER – KS1000 RW Roof System, Fixing position: CROWN (16 mm diameter sealing washer and storm

washer 32/25)

Support Timber

Insulation Core

Thickness(mm)

EJOT Code Numbers

Carbon SteelCase Hardened

Austenitic Stainless Steel, Grade 304

Self-Tapping Fasteners to Timber Structure

25 JA2-6.3 × 100 V19* JA3-6.3 × 100 E19*

40 JA2-6.3 × 125 V19* JA3-6.3 × 125 E19*

50 JA2-6.3 × 125 V19* JA3-6.3 × 125 E19*

60 JA2-6.3 × 150 V19* JA3-6.3 × 150 E19*

70 JA2-6.3 × 150 V19* JA3-6.3 × 150 E19*

80 JA2-6.3 × 150 V19* JA3-6.3 × 150 E19*

100 JA2-6.3 × 175 V19* JA3-6.3 × 175 E19*

120 JA2-6.3 × 200 V19* JA3-6.3 × 200 E19*

For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).* Fasteners without “dual” thread

Product: TIMBER – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

Support Timber

Insulation Core

Thickness(mm)

EJOT Code Numbers

Carbon SteelCase Hardened

Austenitic Stainless Steel, Grade 304

Self-Tapping Fasteners to Timber Structure

25 JA2-6.3 × 75 V19* JA3-6.3 × 75 E19*

40 JA2-6.3 × 90 V19* JA3-6.3 × 90 E19*

50 JA2-6.3 × 90 V19* JA3-6.3 × 90 E19*

60 JA2-6.3 × 100 V19* JA3-6.3 × 100 E19*

70 JA2-6.3 × 125 V19* JA3-6.3 × 125 E19*

80 JA2-6.3 × 125 V19* JA3-6.3 × 125 E19*

100 JA2-6.3 × 150 V19* JA3-6.3 × 150 E19*

120 JA2-6.3 × 175 V19* JA3-6.3 × 175 E19*

For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).* Fasteners without “dual” thread

03_uk.indd 10 30.5.2005 10:48:36

3.

3.11

Roof System KS1000 RW

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03_uk.indd 11 30.5.2005 10:48:37

3.

3.12

Roof System KS1000 RW

Recommended Fastener Locations

Standard*

Ridge / Eaves*

* Number of fasteners to be specified by structural / static engineer

Crown Positions

High Wind Load* (depending on wind loading / building location & size)

Standard*

Ridge / Eaves*

Valley Positions

03_uk.indd 12 30.5.2005 10:48:39

3.

3.13

Roof System KS1000 RW

Recommended Fastener Locations

Roof Purlin System Options

Hot Rolled Zed – Cold FormedMultibeam – Cold Formed

Concrete structure Wooden structureConcrete structure

Steel – concrete structure + Halfen HTU

Purlin Design Service

Kingspan Technical Services Department can provide a roof purlin design service on a project basis.

03_uk.indd 13 30.5.2005 10:48:41

3.

3.14

Roof System KS1000 RW

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Side & End Lap Detail

D10.1. Panel Side Lap

D11.1. Panel End Lap

Note:P Cut back dimensions: – for roof slope > 10% – 200 mm (supplied / delivered to site with cut

backs) – for roof slope ≤ 10% – 250 mm (supplied / delivered to site with cut

backs)Maximum cut backs available on panels from Kingspan is 250 mm.

a according to structural / static requirements

03_uk.indd 14 30.5.2005 10:48:43

3.

3.15

Roof System KS1000 RW

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Ridge & Gable Detail

D1.1. Ridge

D2.1. Gable

Note:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m

> 10% – 2 pcs/m

03_uk.indd 15 30.5.2005 10:48:44

3.

3.16

Roof System KS1000 RW

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Mono Ridge & Parapet Detail

D3.1. Mono Ridge

D4.1. Side Wall ParapetNote:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m

> 10% – 2 pcs/m

03_uk.indd 16 30.5.2005 10:48:46

3.

3.17

Roof System KS1000 RW

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Gable Wall Parapet

D5.1. Parapet in Slope – Single

D5.16. Parapet in Slope – Double

Note:L/X specify dimension to define

flashing K130 and K105

03_uk.indd 17 30.5.2005 10:48:48

3.

3.18

Roof System KS1000 RW

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Eaves Detail

D6.1. Eaves Parapet Gutter – Prefabricated

D6.2. Eaves Parapet Gutter – Membrane Lined

Note:a according to structural / static requirementsL specify dimension to define flashing K135P33, Z07, K123 when required

Note:The prefabricated gutter is recommend to support by 2,000 mm.

03_uk.indd 18 30.5.2005 10:48:50

3.

3.19

Roof System KS1000 RW

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Eaves Detail

D6.20. Eaves Gutter Parapet – Prefabricated

Note:a according to structural / static requirementsX specify dimension to define flashing K130

The prefabricated gutter is recommend to support by 2,000 mm.

03_uk.indd 19 30.5.2005 10:48:51

3.

3.20

Roof System KS1000 RW

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Eaves Detail

D7.1. External Gutter

D7.2. External Gutter

Note:a according to structural / static requirements

To order eaves gutters systems and accessory components please contact Kingspan technical Services Department.

03_uk.indd 20 30.5.2005 10:48:53

3.

3.21

Roof System KS1000 RW

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Eaves Detail

D8.1. Valley Gutter

Note:a, b according to structural / static requirements

The prefabricated gutter is recommend to support by 2,000 mm.To order eaves gutters systems and accessory components please contact Kingspan technical Services Department.

D7.3. External Gutter

03_uk.indd 21 30.5.2005 10:48:56

3.

3.22

Roof System KS1000 RW

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Eaves Detail

D9.1. Curved Eaves with Gutter – Roof to Vertical Wall

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03_uk.indd 22 30.5.2005 10:48:57

3.

3.23

Roof System KS1000 RW

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Eaves Detail

D9.2. Curved Eaves with Gutter – Roof to Horizontal Wall

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03_uk.indd 23 30.5.2005 10:49:00

3.

3.24

Roof System KS1000 RW

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Roof to Wall Junction

D14.1. Roof to Wall Junction

D15.1. Roof to Wall Junction in Slope

Note:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m

> 10% – 2 pcs/m

03_uk.indd 24 30.5.2005 10:49:02

3.

3.25

Roof System KS1000 RW

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Roof to Brickwork Junction

D16.1. Roof to Brickwork

D17.1. Roof to Brickwork Junction in Slope

Note:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m

> 10% – 2 pcs/m

03_uk.indd 25 30.5.2005 10:49:04

3.

3.26

Roof System KS1000 RW

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Expansion Joint

D20.1.

Note:This joint allows for up to 30 mm expansion.

Roof Penetration Extractor Flue

D21.1.

03_uk.indd 26 30.5.2005 10:49:06

3.

3.27

Roof System KS1000 RW

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Roof Pipe Extractor Flue

D22.1.

Note:Complete installation contents:– passage piping packing– sealing material– necessary quantity of fastenersPiping sleeves for better additional sealing of passages can be ordered according to diameter of piping.See to the section of the Accessories or contact Kingspan Technical Service Department for range of piping sleeves.

03_uk.indd 27 30.5.2005 10:49:08

3.

3.28

Roof System KS1000 RW

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Roof / Skylights

D23.1. Ridge – Roof / Skylight

Note:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m

> 10% – 2 pcs/m

D24.1. Ridge Roof / Skylight Downslope

03_uk.indd 28 30.5.2005 10:49:09

3.

3.29

Roof System KS1000 RW

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Roof / Skylights

Note:a according to structural / static requirements

D25.1. Dome Type Roof / Skylight

D47.1. Snow-fence

Note:Fasteners included.For technical informations see brochure “Kingspan Accessories”.

03_uk.indd 29 30.5.2005 10:49:12

03_uk.indd 30 30.5.2005 10:49:13


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