Technical Manual - yourkinetico.com · System Data Sheets (6) Premier Series Technical Manual...

Technical Manual

Models:

Standard Softeners High Efficiency Softeners Combination Softeners S150 S250

S250 OD S350 S550

S650 S650 OD

Q850 Q850 OD

Premier Series Technical Manual

TABLE OF CONTENTS

About this Manual................................................................................................................................................................... 5 Series Overview ....................................................................................................................................................................... 5 System Data Sheets ................................................................................................................................................................. 6

S150 .................................................................................................................................................................................. 6 S250 .................................................................................................................................................................................. 7 S250 OD ............................................................................................................................................................................ 8 S350 .................................................................................................................................................................................. 9 S550 ................................................................................................................................................................................ 10 S650 ................................................................................................................................................................................ 11 S650 OD .......................................................................................................................................................................... 12 S850 ................................................................................................................................................................................ 13 S850 OD .......................................................................................................................................................................... 14 Mach 10" Prefilter .......................................................................................................................................................... 15 Mach 16" Prefilter .......................................................................................................................................................... 16

Setting Up Your System......................................................................................................................................................... 17 AccuDial™ Selection Chart ......................................................................................................................................... 18-19 Salt Dosage Set-up Charts ......................................................................................................................................... 20-21

Manual Regeneration ........................................................................................................................................................... 22 Detailed Operation / Function .............................................................................................................................................. 23

Level 1 Operation ........................................................................................................................................................... 23 Flow Nozzle ............................................................................................................................................................... 23 Meter Gearing ........................................................................................................................................................... 24 Regeneration Pawls .................................................................................................................................................. 24 Jet Regeneration ....................................................................................................................................................... 24 Control Disc ............................................................................................................................................................... 25 Actuator Indicator ..................................................................................................................................................... 25 AccuDial™ Use Meter ................................................................................................................................................ 25

Lower Valving Section .................................................................................................................................................... 26 Level 6 ............................................................................................................................................................................. 26

Media Tank................................................................................................................................................................ 26 Resin .......................................................................................................................................................................... 27 Upper / Lower Distributors ....................................................................................................................................... 27 Riser Tube ................................................................................................................................................................. 27 Brine Tank ................................................................................................................................................................. 27 Brine Valve ................................................................................................................................................................ 27

Valve Assembly ................................................................................................................................................................ 28-30 Accudial™ Assembly ......................................................................................................................................................... 31-32 Regeneration Sequence ........................................................................................................................................................ 33

Alternating, Downflow Regeneration Sequence ....................................................................................................... 33-34 Altenating, Upflow Regeneration Sequence ............................................................................................................. 35-36 Overdrive™, Downflow Regeneration Sequence ...................................................................................................... 37-38 Overdrive™, Upflow Regeneration Sequence ........................................................................................................... 39-40

System Components ............................................................................................................................................................. 41 In / Out Adapters ....................................................................................................................................................... 41-42 Accessories ..................................................................................................................................................................... 43 MACH SuperKit™ Components .................................................................................................................................. 44-45

Troubleshooting .................................................................................................................................................................... 46 Ten Steps to Determine the Problem ........................................................................................................................ 46-48 Hard Water ..................................................................................................................................................................... 49


Frequent Regeneration .................................................................................................................................................. 50 Unit Stuck in Cycle .......................................................................................................................................................... 50 Run to Drain .................................................................................................................................................................... 51 Salty Water ..................................................................................................................................................................... 52 High Salt Use ................................................................................................................................................................... 52 Equipment Noise ............................................................................................................................................................ 52 Iron/Manganese Bleed-through ..................................................................................................................................... 53 Taste, Color, and Odor .................................................................................................................................................... 53 Pressure Loss .................................................................................................................................................................. 54 Leaks ............................................................................................................................................................................... 54

Parts ...................................................................................................................................................................................... 55 Standard Units ................................................................................................................................................................ 55

Level One Assembly ............................................................................................................................................. 56-57 Gearing Stacks ........................................................................................................................................................... 58 Level Two and Three Assemblies .............................................................................................................................. 59 Level Four Assembly ................................................................................................................................................. 60 Level Five Assembly .................................................................................................................................................. 61 Bases, Tanks, and Tubes............................................................................................................................................ 62

High Efficiency Units ....................................................................................................................................................... 63 Level One Assembly ............................................................................................................................................. 64-65 Gearing Stacks ........................................................................................................................................................... 66 Level Two and Three Assemblies .............................................................................................................................. 67 Level Four Assembly ................................................................................................................................................. 68 Level Five Assembly .................................................................................................................................................. 69 Bases, Tanks, and Tubes............................................................................................................................................ 70

Combination Systems ..................................................................................................................................................... 71 Level One Assembly ............................................................................................................................................. 72-73 Gearing Stacks ........................................................................................................................................................... 74 Level Two and Three Assemblies .............................................................................................................................. 75 Level Four Assembly ................................................................................................................................................. 76 Level Five Assembly .................................................................................................................................................. 77 Bases and Conecting Pipes ........................................................................................................................................ 78 Tanks and Tubes ........................................................................................................................................................ 79

Brine Drums .................................................................................................................................................................... 80 18 x 35 Brine Drum Assembly ................................................................................................................................... 81 12 x 40 Brine Drum Assembly ................................................................................................................................... 82 12 x 16 x 20 Brine Drum Assembly............................................................................................................................ 83 24 x 40 Brine Drum Assembly ................................................................................................................................... 84 K-Spray Brine Drum Assembly .................................................................................................................................. 85

Series Overview (5)


About this Manual This manual provides additional technical information regarding the Kinetico Premier Series softeners. This additional

technical information gives guidance for the advanced service and set-up of these products.

Series Overview Kinetico Premier Series water softeners are the ultimate water conditioning solution. Knowing that water and electricity don’t mix, it just makes sense (and is brilliant) that these systems operate without the use of electricity. Engineered to tackle your tough water challenges, Premier Series water softeners work more efficiently and reliably without electrical components or computers that need to be set, adjusted, repaired or replaced.

AccuDial

Our patent-pending AccuDial feature allows more precise calibration of the system to your home’s specific water conditions for optimum efficiency, saving on operational costs and eliminating waste. In essence, it’s like having a water softener that’s custom-fit for your home.

Automatic, Metered Regenerations Designed with today’s demanding households and larger plumbing in mind, Premier Series softeners deliver generous flow rates without forfeiting water softness. And the multiple tank system design assures you have around-the-clock soft water, even during the regeneration (cleaning) process. One tank is always in service while the other tank is either on standby or regenerating. Premier Series systems regenerate at any time of the day or night to ensure you will always have a supply of soft water. Single-tank systems simply can’t offer this. So if you have a house full of guests or are running multiple loads of laundry, you’ll never run out of soft water. And if you’re away from home, the system stays ready without wasting water or salt.

Mach Accessories To make your installation complete, the Premier Series has a large array of snap-in accessories. From a full flow multi-function by-pass valve to various plumbing adapters and filter housings, Kinetico’s Mach accessories are design as the perfect complement to the Premier product line. Series Range Nine models of the Premier are available:

S150 S250 S250 OD S350 S550 S650 S650 OD Q850 Q850 OD

Tank Size 7x35 8x40 8x40 10x54 13x54 8x17 8x17 8x17/8x17 8x17/8x17

Flow Rate 9 gpm 11.5 gpm 20.5 gpm 12 gpm 16 gpm 6 gpm 11 gpm 6 gpm 11 gpm

Resin Type High

Capacity

High

Capacity

High

Capacity

High

Capacity

High

Capacity

Fine Mesh Fine Mesh Fine Mesh Fine Mesh

Maximum

Hardness

62 gpg 88 gpg 52 gpg 156 gpg 242 gpg 52 gpg 50 gpg 46 gpg 44 gpg

Brine Tank 18x35 18x35 18x35 18x35 24x40 16x20 16x20 18x35 16x20

System Data Sheets (6)


System Data Sheets

Model S150

Design Specifications Flow Range (15/30 psig / 1-2 Δ bar) 9 – 15 gpm 34 Lpm

Flow Configuration Alternating

Pressure Range 15 – 125 psi Dynamic Pressure 1.0 – 8.6 bar Dynamic Pressure

Temperature Range 34 – 120o F 2 – 50

o C

pH Range 5 – 10 SU

Free Chlorine Cl2 (Max.) 2.0 mg/L

Hardness as CaCO3 (Max.) 62 gpg 1,057 mg/L

System Components Media Vessel (Qty. 2) 7” x 35” 178 mm x 889 mm

Media Vessel Construction Wrapped Polyethylene

Empty Bed Volume 0.70 cubic feet 19.8 liters

Media Type Non-Solvent Cation Resin

Media Volume 0.47 cubic feet 13.3 liters

Total Bed Depth 23” 584 mm

Free Board 12” 305 mm

Riser Tube 1” ABS

Upper Distributor 0.014” Slots, ABS Basket 0.36 mm Slots, ABS Basket

Lower Distributor 0.014” Slots, ABS Basket 0.36 mm Slots, ABS Basket

Under bedding None

Regeneration Control Non-electric Use Meter

Regeneration Type Countercurrent

Meter Type (Polypropylene Turbine) 0.30 - 25.00 gpm 1.1 – 94.6 Lpm

Connections Inlet / Outlet Connections Custom E-clip Adapter

Drain Connection 0.5” Tube

Brine Line Connection 0.375” Tube

Power None

System Part Numbers Premier S150, 18 x 35 brine drum 15075

Premier S150, no brine drum 15076

Premier S150, no brine drum, no resin 15077

Dimensions and Weight Height 41 in. 1,041 mm

Width 15 in. 381 mm

Depth 7 in. 178 mm

Shipping Weight 105 lbs. 47.6 kg

Operating Weight 140 lbs. 64 kg

Regeneration Specifications Regeneration Volume 29 gallons 110 liters

Regeneration Time 40 minutes

Backwash Flow Control 1.40 gpm 5.3 Lpm

Brine Refill Flow Control 0.40 gpm 1.5 Lpm

Brine Tank Options Tank Description 12 x 16 x 20 12 x 40 K Spray 18 x 35

Brine Tank Part Number 7202 1479B 9763A 7938

Tank Height 20” 51 cm 40” 102 cm 35” 89 cm 35” 89 cm

Tank Footprint 12” x 16” 30 x 41 cm 12” DIA 30 cm DIA 18” DIA 46 cm DIA 18” DIA 46 cm DIA

Material HDPE HDPE HDPE HDPE

Salt Capacity 50 lbs 23 kg 100 lbs 45 kg 200 lbs 91 kg 250 lbs 114 kg

Salt Setting Capacity Efficiency Dosing

**1.8 lbs. **0.82 kg 7,491 grains 485 grams 4,161 gr./lb. 591 grams/kg 3.8 lbs./ft3 0.06 kg/l

2.4 lbs. 1.1 kg 8,900 grains 576 grams 3,708 gr./lb. 524 grams/kg 5.1 lbs./ft3 0.08 kg/l



**Settings certified by WQA

2.5” / 63.5 mm

15” / 381 mm

41” /

1,0

41 m

m

7” / 178 mm



Model S250

Design Specifications Flow Range (15/30 psig / 1-2 Δ bar) 11.5 – 18.0 gpm 43.5 – 68.1 Lpm



Temperature Range 34 – 120o F 2 – 50o C




System Components Media Vessel (Qty. 2) 8” x 40” 203 mm x 1,016 mm







Riser Tube 1” ABS 25 mm ABS



Under bedding None







Power None





Width 17 in. 432 mm

Depth 8 in. 203 mm

Shipping Weight 140 lbs. 64 kg






Brine Tank Options Tank Description 12 x 40 K Spray 18 x 35

Brine Tank Part Number 1479B 9763A 7938

Tank Height 40” 102 cm 35” 89 cm 35” 89 cm

Tank Footprint 12” DIA 30 cm DIA 18” DIA 46 cm DIA 18” DIA 46 cm DIA

Material HDPE HDPE HDPE

Salt Capacity 100 lbs 45 kg 200 lbs 91 kg 250 lbs 114 kg

Sallt Setting Capacity Efficiency Dosing




4.4 lbs. 2.0 kg 16,630 grains 1,076 grams 3,780 gr./lb. 539 grams/kg 6.3 lbs./ft3 0.10 kg/l


2.5” / 63.5 mm

17” / 432 mm

46” /

1,1

68 m

m

8” / 203 mm



Model S250 OD

Design Specifications Flow Range (15/30 psig / 1-2 Δ bar) 20.5 – 30.0 gpm 78 – 114 Lpm

Flow Configuration Overdrive





Hardness as CaCO3 (Max.) 52 gpg 890 mg/L











Under bedding None







Power None

System Part Numbers Premier S250 OD, 18 x 35 brine drum 15070

Premier S250 OD, no brine drum 15071

Premier S250 OD, no brine drum, no resin 15072


Width 17 in. 432 mm

Depth 8 in. 203 mm







Brine Tank Options Tank Description 12 x 40 K Spray 18 x 35

Brine Tank Part Number 1479B 9763A 7938


Tank Footprint 12” DIA 30 cm DIA 18” DIA 46 cm DIA 18” DIA 46 cm DIA




**2.7 lbs. **1.2 kg 11,792 grains 764 grams 4,368 gr./lb. 637 grams/kg 3.8 lbs./ft3 3.9 lbs./ft3

**4.0 lbs. **1.8 kg 14,196 grains 920 grams 3,549 gr./lb. 511 grams/kg 5.1 lbs./ft3 5.7 lbs./ft3

4.4 lbs. 2.0 kg 16,630 grains 1,076 grams 3,780 gr./lb. 539 grams/kg 5.7 lbs./ft3 6.3 lbs./ft3


2.5” / 63.5 mm

17” / 432 mm

46” /

1,1

68 m

m

8” / 203 mm



Model S350

Design Specifications Flow Range (15/30 psig / 1-2 Δ bar) 12.0 – 19.0 gpm 45 - 82 Lpm









Empty Bed Volume 2.19 cubic feet 62 liters


Media Volume 1.5 cubic feet 42 liters






Under bedding None







Power None





Width 21 in. 533 mm

Depth 10 in. 254 mm







Brine Tank Options Tank Description 18 x 35

Brine Tank Part Number 7938

Tank Height 35” 89 cm

Tank Footprint 18” DIA 46 cm DIA

Material HDPE

Salt Capacity 250 lbs 114 kg


**5.5 lbs. **2.5 kg 24,626 grains

1,596 grams 4,477 gr./lb. 638 grams/kg

3.7 lbs./ft3 0.06 kg/l

7.5 lbs. 3.4 kg 30,843 grains


5.0 lbs./ft3 0.08 kg/l

**10.0 lbs. **4.5 kg 38,308 grains


6.7 lbs./ft3 0.11 kg/l

15.0 lbs. 6.8 kg 42,611 grains


10.0 lbs./ft3 0.16 kg/l


2.5” / 63.5 mm

21” / 533 mm

60” /

1,5

24m

m

10” / 254mm mm



Model S550

Design Specifications Flow Range (15/30 psig / 1-2 Δ bar) 16.0 – 22.0 gpm 61 – 83 Lpm

















Under bedding 0.25 ft3 1/4 x 1/8 Gravel None







Power None



Premier S550, resin on the side, no brine drum

15100


Width 27 in. 686 mm

Depth 13 in. 330 mm







Brine Tank Options Tank Description 24 x 40

Brine Tank Part Number 10586

Tank Height 40” 102 cm

Tank Footprint 24” DIA 61 cm DIA

Material HDPE

Salt Capacity 500 lbs 227 kg


**15.0 lbs. **6.8 kg 58,548 grains 3,794 grams 3,903 gr./lb. 558 grams/kg

6.7 lbs./ft3 0.11 kg/l

**30.0 lbs. **13.6 kg 74,032 grains 4,797 grams 2,468 gr./lb. 353 grams/kg

13.3 lbs./ft3 0.21 kg/l


2.5” / 63.5 mm

27” / 686 mm

60” /

11,

524

mm

13” / 330 mm



Model S650









Media Vessel Construction Fiberglass Wrapped Engineered Plastic


Media Type Fine Mesh Cation Resin


Total Bed Depth Packed

Free Board None


Upper Distributor 0.009” Slots,

Engineered Plastic Basket 0.23 mm Slots,

Engineered Plastic Basket

Lower Distributor 0.009” Slots,

Stainless Steel Flat Plate 0.23 mm Slots,

Stainless Steel Flat Plate

Under bedding None







Power None

System Part Numbers Premier S650, 16 x 20 brine tank 15057

Premier S650, no brine tank 15056

Dimensions and Weight Height 23 in. 584 mm

Width 17 in. 432 mm

Depth 8 in. 203 mm



Regeneration Specifications Regeneration Volume 7 gallons 26.5 liters











**1.0 lbs. 0.45 kg 5,377 grains 348 grams 5,377 gr./lb. 773 grams/kg grams/kg

2.5 lbs./ft3 0.04 kg/l


2.5” / 63.5 mm

23” /

584

mm

17” / 432 mm

8” / 203 mm



Model S650 OD









Media Vessel Construction Fiberglass Wrapped Engineered Plastic




Total Bed Depth Packed

Free Board None








Under bedding None







Power None

System Part Numbers Premier S650 OD, 12 x 16 x 20 brine tank 15050

Premier S650 OD, no brine tank 15049

Dimensions and Weight Height 23 in. 584 mm

Width 17 in. 432 mm

Depth 8 in. 203 mm



Regeneration Specifications Regeneration Volume 7 gallons 26.5 liters












2.5 lbs./ft3 0.04 kg/l


2.5” / 63.5 mm

23” /

584

mm

17” / 432 mm

8” / 203 mm



Model Q850








System Components Upper Media Vessel (Qty. 2) 8” x 17” 203 mm x 432 mm

Vessel Construction Fiberglass Wrapped Engineered Plastic




Lower Media Vessel (Qty. 2) 8” x 17” 203 mm x 432 mm

Vessel Construction Engineered Plastic Engineered Plastic



Media Type Acid Washed Carbon














Power None

System Part Numbers Premier Q850, 16 x 20 brine tank 15125

Premier Q850, no brine tank 15126


Width 17 in. 432 mm

Depth 8 in. 203 mm







Brine Tank Options Tank Description 12 x 16 x 20 K Spray 18 x 35

Brine Tank Part Number 7202 9763A 7938


Tank Footprint 12” x 16” 30 x 41 cm 18” DIA 46 cm DIA 18” DIA 46 cm DIA





2.5 lbs./ft3 0.04 kg/l


2.5” / 63.5 mm

mm

42” /

1,0

67

mm

mm17” / 432 mm 8” / 203 mm



Model Q850 OD








System Components Upper Media Vessel (Qty. 2) 8” x 17” 203 mm x 432 mm

Vessel Construction Fiberglass Wrapped Engineered Plastic




Lower Media Vessel (Qty. 2) 8” x 17” 203 mm x 432 mm

Vessel Construction Fiberglass Wrapped Engineered

Plastic Engineered Plastic



Media Type Acid Washed Carbon














Power None

System Part Numbers Premier Q850 OD, 16 x 20 brine tank 15119

Premier Q850 OD, no brine tank 15120


Width 17 in. 432 mm

Depth 8 in. 203 mm







Brine Tank Options Tank Description 12 x 16 x 20 K Spray 18 x 35

Brine Tank Part Number 7202 9763A 7938


Tank Footprint 12” x 16” 30 x 41 cm 18” DIA 46 cm DIA 18” DIA 46 cm DIA





2.5 lbs./ft3 0.04 kg/l


2.5” / 63.5 mm

42” /

1,0

67

17” / 432 8” / 203 mm



Mach 10” Prefilter Design Specifications

Inlet / Outlet Connection) Custom 1 ¼” Adapter and E-clip

Head Adapter Material Noryl/Ultem

Sump Material Noryl/Ultem

Housing Diameter 7 ¼”

Housing Height 12 ½”

Cartridge Diameter 4 ½

Cartridge Height 9 ¾

Cartridge Rating 5/20 microns

Maximum Pressure 125 psi

Maximum Temperature 120o F

Part Numbers

Mach 10” Prefilter (Noryl) 11825*

Mach 10” Prefilter (Ultem) 14020*

5 Micron Reusable Cartridge 11827*

5 Micron Disposable Cartridge 12563*



* Sold by case only

Unit Profile

Construction shall be Noryl or Ultem. The housing shall measure 12 ½” height by 7 ¼” outside diameter. Housing shall be rated to 125 psi and 120o F

Operating Profile

Unit shall be equipped with a 5 or 20 micron nominal filter cartridge. Filter shall measure 4 ½” diameter x 9 ¾” length.



Mach 16” Prefilter

Design Specifications

Inlet / Outlet Connection) Custom 1 ¼” Adapter and E-clip

Head Adapter Material Noryl

Sump Material Noryl

Housing Diameter 7 ¼”

Housing Height 18 ½”

Cartridge Diameter 4 ½

Cartridge Height 15 ¾

Cartridge Rating 5/20 microns

Maximum Pressure 125 psi

Maximum Temperature 120o F

Part Numbers

Mach 16” Prefilter (Noryl) 11826*





* Sold by case only

Unit Profile

Construction shall be Noryl. The housing shall measure 18 ½” height by 7 ¼” outside diameter. Housing shall be rated to 125 psi and 120o F.

Operating Profile

Unit shall be equipped with a 5 or 20 micron nominal filter cartridge. Filter shall measure 4 ½” diameter x 15 ¾” length.

Setting Your System (17)


Setting Your System 1) Test Your Water

The first and most important step in setting you system is to start with a proper water test. At a minimum, water should be tested for hardness and iron. These two contaminants play a critical role in the operation of you softener. Hardness will be measure in gpg, mg/L or degrees hardness and iron will be measured in mg/L. When measuring iron, a total iron amount is needed, however, one should note whether the iron is in the ferrous (clear water) or ferric (precipitated) Iron in the ferrous form will be removed by iron exchange and will need to be included with your loading calculation (added iron to your hardness produces a compensated hardness number) to calculate your compensated hardness:

a. Hardness in gpg + (3 x Iron in mg/L) = compensated hardness in gpg b. Hardness in mg/L + (51 x Iron in mg/L) = compensated hardness in mg/L c. Hardness in ppm + (51 x Iron in mg/L) = compensated hardness in ppm d. Hardness in ⁰dH + (3 x Iron in mg/L) = compensated hardness in ⁰dH e. Hardness in ⁰fH + (5 x Iron in mg/L) = compensated hardness in ⁰fH

2) Select Your Model Based on your hardness, the amount of water needed per day or the overall desired flow rate, select the appropriate Premier system. Standard systems can be used for any application. High Efficiency systems should be applied when the iron concentration is less than 1 mg/L.

S150 S250 S250 OD S350 S550 S650 S650 OD Q850 Q850 OD

Flow Rate 9 gpm 11.5 gpm 20.5 gpm 12 gpm 16 gpm 6 gpm 11 gpm 6 gpm 11 gpm

Maximum Hardness 62 gpg 88 gpg 52 gpg 156 gpg 242 gpg 52 gpg 50 gpg 46 gpg 44 gpg

Iron >1 mg/L < 1 mg/L

3) Select Your Brine Setting

Based on your chosen model and compensated hardness calculation, use the selection chart to determine your desired brine setting. When iron is present over 1 mg/L, begin with the highest salt setting – adjusting as desired – and then use the AccuDial chart to find the most appropriate AccuDial setting. When iron is less than 1 mg/L, begin with the lowest salt dose. If an AccuDial setting that is an exact match for model, salt dose and compensated hardness is shown on the AccuDial chart, the selection process is complete. If no exact match is found, move to the next highest salt setting, continuing to increase the salt dosing until a matching setting is found. In situations where no exact match is shown, use the closest AccuDial setting at any salt dosage where the setting is greater than the calculated compensated hardness. Refer to pages 16-17 for AccuDial chart.

4) Set AccuDial a. Unlock AccuDial

Manually initiate a regeneration until the AccuDial is in the home position. This is identified by the AccuDial arrow at the 6 o'clock position on the valve.

b. Select Setting Per Chart Determine AccuDial setting from chart: find your unit, read across to hardness, then to top for the setting. For applications containing iron, use the highest (certified where applicable) salt dosage.

c. Set AccuDial Adjust AccuDial setting by pushing and rotating adjustment knob.

d. Confirm Setting Set the arrow to the desired position. Arrow points to the center of the box for whole settings, for 1/2 settings, arrow points to the line between boxes.

e. Release AccuDial Adjuster Release adjuster, making sure knob returns to an up position

f. Notes: NEVER set AccuDial with the arrow aligned anywhere in the black section of the meter disc. The softener will not meter properly. On the AccuDial chart, settings shown in columns with a black-shaded header will yield a regeneration interval below 200 gallons and should be used in very low water-usage applications (≤2- person households). Settings shown in columns with a gray-shaded header will create a regeneration interval less than 300 gallons and should be used in low water-usage applications (≤4- person households).

Manual Regeneration

Home Arrow Position

Push & Twist

Setting 8.5

Release Adjuster



AccuDial Selection Chart

Setting 20.5 20.0 19.5 19.0 18.5 18.0 17.5 17.0 16.5 16.0 15.5 15.0 14.5 14.0 13.5 13.0 12.5 12.0 11.5

(gallons) 77 102 115 141 166 192 205 230 256 282 294 320 346 371 384 410 435 461 474

S150 Compensated Hardness**

1.8* - - 44 38 33 29 27 25 23 21 20 19 17 - 16 15 14 - 13 2.4 - - 52 45 39 34 33 29 27 25 24 22 21 - 19 18 17 - 16 2.7* - - 56 48 42 37 35 32 29 27 26 24 22 21 20 19 18 - 17 3.0 - - 62 53 46 41 38 35 32 29 28 26 24 23 22 21 20 19 18 S250

2.7* - - 67 57 50 45 42 38 35 32 31 29 27 - 25 23 22 - 21 3.6 - - 79 68 59 53 50 45 41 38 37 34 32 30 29 28 26 25 24 4.0* - - 80 69 60 54 51 46 44 39 37 35 33 31 30 28 27 - 25 4.4 - - 88 75 66 59 55 50 46 42 41 38 36 33 32 31 29 28 27 S350

5.5* - - 90 81 74 67 65 60 56 52 51 48 45 43 42 40 38 37 36 7.5 - - 113 101 92 84 81 75 70 66 64 60 57 54 53 50 48 46 45 10.0* - - 140 126 114 105 101 93 87 81 79 74 70 67 65 62 59 57 56 15.0 - - 156 140 127 117 112 104 97 91 88 83 78 74 73 69 66 63 62 S550

15.0* - - 191 174 160 149 143 134 126 118 115 109 104 99 97 92 89 85 83 30.0 - - 242 221 203 188 181 169 159 150 146 138 131 125 122 117 112 108 105 S650

1.0* 52 43 39 32 27 24 22 20 18 17 16 15 14 13 - 12 11 - - S650 OD

1.0* 50 42 38 31 27 23 22 20 18 16 15 14 13 - 12 - 11 - 10 Q850

1.0* 46 36 32 27 23 20 19 17 16 - 14 13 12 - 11 10 - - 9 Q850

OD

1.0* 44 35 31 26 23 20 19 17 15 14 13 - 12 11 - 10 - - 9 Setting 20.5 20.0 19.5 19.0 18.5 18.0 17.5 17.0 16.5 16.0 15.5 15.0 14.5 14.0 13.5 13.0 12.5 12.0 11.5 (gallons) 165 220 248 303 358 413 440 495 550 605 633 688 743 798 825 880 935 990 1018

S250 Compensated Hardness**

2.7* - 39 35 29 25 22 21 19 17 16 15 14 13 - 12 11 - - 10 4.0* - 47 43 36 31 27 25 23 21 19 18 17 16 15 14 - 13 - 12 4.4 - 52 47 39 34 30 28 25 23 21 20 19 17 - 16 15 14 - 13

* Regeneration setting tested by WQA to NSF ANSI standard 44

* * Compensated hardness in gpg = Hardness + (3 x Fe in mg/L)



11.0 10.5 10.0 9.5 9.0 8.5 8.0 7.5 7.0 6.5 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 499 525 550 563 589 614 640 653 678 704 730 742 768 794 819 832 858 883 909 922 947 973

Compensated Hardness**

- 12 - - 11 - - 10 - - - 9 - - - - 8 - - - - 7 15 - 14 - 13 - - 12 - - 11 - - - 10 - - - - 9 - 8 16 - 15 - 14 - - 13 - 12 - - - 11 - - - 10 - - - 9 - 17 - 16 - 15 - 14 - 13 - - - 12 - - 11 - - - - 10

20 19 - 18 17 - - 16 - 15 - 14 - - - 13 - - - 12 - 11 23 22 - 21 20 - 19 - 18 - 17 - 16 - - 15 - - - 14 - 13 24 23 22 21 - 20 - 19 18 - - 17 - 16 - - 15 - - - 14 13 26 25 24 23 22 - 21 - 20 - 19 - 18 - - 17 - 16 - - 15 14

34 33 32 31 30 29 - 28 27 - 26 - 25 - 24 - 23 - - - - 21 43 42 40 39 38 37 36 35 34 33 - 32 31 30 - 29 - 28 - 27 - 26 54 52 50 49 47 46 - 44 42 41 - 40 - 38 37 36 - 35 34 33 33 32 60 57 55 54 53 51 - 49 47 46 45 44 43 42 41 40 39 - 38 37 - 36

80 77 75 74 71 69 67 66 64 62 61 60 58 57 56 55 54 53 - 51 50 49 102 98 95 93 90 87 85 83 81 79 77 76 74 72 70 69 68 66 65 64 63 62

10 - 9 - - 8 - - - - 7 - - - - - 6 - - - - 5

- - 9 - - 8 - - - - 7 - - - - - 6 - - - - 5

- - 8 - - - 7 - - - - 6 - - - - - - - - 5 4

- 8 - - - 7 - - - - - 6 - - - - - - - 5 - 4

11.0 10.5 10.0 9.5 9.0 8.5 8.0 7.5 7.0 6.5 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 1073 1128 1183 1210 1265 1320 1375 1403 1458 1513 1568 1595 1650 1705 1760 1788 1843 1898 1953 1980 2035 2090

Compensated Hardness**

Compensat

ed Hardness**

9 - - - 8 - - - 7 - - - - - - 6 - - - - 5 - 11 - - 10 - - 9 - - - 8 - - - - - 7 - - - 6 - 12 - - 11 - - 10 - - - 9 - - - 8 - - - - - 7 -



5) Select Your Brine Tank Based on your selected salt dose, use either a standard brine tank, or an optional tank. The selection of your brine tank may be depend on the space available for the installation, or the desired amount of stored salt, which will impact the frequency of adding more salt.

Brine Tank Size Capacity 1 1.25 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.5 3.6 4.0 4.4 5.0 5.5 6.0 7.5 8.5 10 12.5 15 25 30 40

12 x 40 100 lbs. X X X X X X X X X X X

12 x 16 x 20 75 lbs. X X X X X X X

18 x 35 250 lbs. X X X X X X X X X X X X X X X X X X X X

18 X 35 K Spray 200 lbs. X X X

24 x 40 450 lbs. X X X X X

X = dosage available

6) Adjust Your Salt Dose There are two components to setting your salt dose, the adjuster tube and the float cup. To create the proper salt dosage, both adjuster tube and float cup need to be set. In some brining systems, no adjuster tube may be used.

a. Adjuster Tube The Adjuster Tube is set by cutting and removing tabs on both sides of the tube. Using a pocket-knife, cut across each tab horizontally, following the channel in the plastic, and break off each tab individually until the proper setting is reached. The remaining number or letter imprinted on the tab determines the correct setting. The drawing at right shows an Adjuster Tube at setting "M".

b. Float Cup The Float Cup is set by adjusting its height above the bottom of the Brine Valve Assembly. If a standard setting is used (S1-S5), then align the top of the float cup to the standard setting. Where a standard setting is not adequate, the actual Float Cup height must be measured and set according to the specified height.

c. K-Spray The Float Cup is set by adjusting its height above the bottom of the shut-off Valve Assembly to the top of the float.

Unset “M”

K Spray Float Cup Setting Float Cup Setting

s1

s2

s3

s5

s4



Brine Well

Top View Brine Valve Installation

Salt Dosage Set-up Charts 12x16x20 (w grid) 1 1.25 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.5 3.6 4.0 4.4 5.0 5.5 6.0 7.5 8.5 10 12.5 15 25 30 40

Adjuster Tube 15 1.5 A B C D E

Float Cup 7.25 7.5 7.5 7.5 7.5 7.5 7.5

12x16x20 (w/o grid) Adjuster Tube L L L N N N N

Float Cup 6 6.25 6.5 6 6.5 6.75 7

12x40 (w grid) 1 1.25 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.5 3.6 4.0 4.4 5.0 5.5 6.0 7.5 8.5 10 12.5 15 25 30 40

Adjuster Tube 1 1 1.25 A E F H J L M N N K M N N N N

Float Cup s2 8.75 s2 s2 s2 s2 s2 8.25 s2 s2 s2 9.25 s4 s4 s4 s4 14 16

12x40 (w/o grid) Adjuster Tube N N N N N N N N N N N N N N N

Float Cup 6 6.25 6.75 7.25 7.5 8 8.25 8.75 9.25 9.75 10.2 10.7 11.5 12.2 13

18x35 (w grid) 1 1.25 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.5 3.6 4.0 4.4 5.0 5.5 6.0 7.5 8.5 10 12.5 15 25 30 40

Adjuster Tube 1 1.25 1.5 A B C D E F G H J K L M N N N N N

Float Cup s1 s1 s1 s1 s1 s1 s1 s1 7.5 s1 s1 s1 s1 s1 s1 s1 s2 s3 s4 s5

18x35 (w/o grid) Adjuster Tube J K L M M L N N N L N N N N N N N N N N

Float Cup 6 6 6 6 6.5 6.5 6 6.25 6.5 7.25 6.75 7 7.5 S1 8.25 9 10 10.7 12.2 14.7

K Spray (w grid) 1 1.25 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.5 3.6 4.0 4.4 5.0 5.5 6.0 7.5 8.5 10 12.5 15 25 30 40

Float Cup 17 17 ⅝ 17

24x40 (w grid) 1 1.25 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.5 3.6 4.0 4.4 5.0 5.5 6.0 7.5 8.5 10 12.5 15 25 30 40

Adjuster Tube 1.25 K N N

Float Cup 10.5 12 11 16

24x40 (w/o grid) Adjuster Tube D D

Float Cup 10.5 12

7) Installing the Brine Valve

After the adjustments have been made to the Adjuster Tube and the Float Cup, the Brine Valve Assembly must be installed in the Brine Drum. Locate the brine valve in the brine well so that the ⅜" bent tube is along the back of the brine well away from the brine drum wall. The ⅜" bent tube snaps into a notch and extends from the brine drum.

Side View

Brine Well

Top View

Manual Regeneration (22)


Manual Regeneration If your salt storage tank does run out of salt, you can manually regenerate the unit after adding salt, or you can wait for it to go through regeneration automatically. Using a #2 Phillips screwdriver, push down firmly on the softener valve screw and slowly turn clockwise until the actuator has advanced the indicator arrow to the “Brine” position. You should hear at least five “clicks” while turning the screw before the indicator arrow reaches the “Brine” position. At this point you should hear water begin to run through the system. If you do not hear water running through the system, the indicator arrow has not been advanced far enough. Repeat the procedure for manual regeneration after the water flow stops to be sure both resin tanks are regenerated. Note: If your hot water tank has refilled with hard water, it may take several days for it to empty and for your water to feel soft again

Indicator Arrow

Detailed Operation / Function (23)


Detailed Operation / Function Premier water softeners use a twin tank design to assure that treated water is always available. When one tank regenerates, the other supplies treated water. The Mach Valve is the control valve with uses hydraulic pressure to control all valve functions automatically.

Level One Operation Level One assembly consists of three chambers: inlet, outlet and regeneration chambers. Hard water enters the inlet chamber and travels to the media tank where it is treated. Treated water moves from the media tank to the outlet chamber. Contained in the outlet chamber is a water meter turbine, which turns only when water is used. Gears connect the water meter turbine to the water meter disc.

Flow Nozzle Accuracy and range of the flow meter will depend on the nozzle used with the system. Most units incorporate the half louver nozzle. This nozzle gives a highly accurate and wide range of flow metering capability. If an alternative nozzle is used, a different meter volume on the water meter will result. To estimate this new volume, use the Meter Ratio Multiplier to determine new volume.

Half Louver Full Louver

Part Number 11018 11019

Minimum Flow Range 0.3 gpm 0.75 gpm

Maximum Flow Range 25.00 gpm 40.00 gpm

Meter Ratio Multiplier 1 2.22

Outlet

Inlet

Regeneration



Meter Gearing All Premier models use the same 2-‐3-‐4-‐4 gear stack, with either a half or full-‐louver nozzle.

Regeneration Pawls It is important to realize that there are two regeneration pawls: the regeneration start pawl and the regeneration drive pawl. The regeneration start pawl advances the control disc enough to open the regeneration control valve. The water meter and control disc advance together until the control disc uncovers one of the holes in the ceramic disc located directly beneath the control disc. This hole directs pressurized water through a chamber that opens the regeneration control valve, which starts regeneration. Once the valve has opened, the regeneration drive pawl continues to advance the control disc through the regeneration cycle. When open, the regeneration control valve allows water to pass through a nozzle where it is directed to the regeneration turbine in the regeneration chamber. As the regeneration turbine spins, it drives the regeneration drive pawl, which advances the control disc.

Jet Regeneration During regeneration, water is used by the valve to control the operation sequence. All Premier Series valves are equipped with Jet Regeneration, in which a 0.2 gpm regeneration flow control is employed to restrict the amount of water used. In addition to this smaller flow control, the regeneration turbine in Level 1 and the regeneration nozzle in Level 2 are also modified to work with the lower flow rates.

Jet regeneration gearing & turbine

Regeneration drive pawl

Regeneration start pawl



Control Disc All internal valve positions are controlled by the Control Disc. As the control disc turns, it covers and uncovers holes in the ceramic disc (located directly below the control disc), sending and relieving pressure signals to open and close all internal valves. The sequence of regeneration and service configuration (alternating or Overdrive) is based on the type of control disc installed.

White Black Tan Light Green

Part Number 15053B 15026B 15042B 15023B System S150 Q850 S250 OD Q850 OD

S250 S650 OD S350 S550 S650

Service Flow Alternating Alternating Overdrive Overdrive Regeneration Sequence:

Brine • Slow Rinse 75% 60% 76% 60% Backwash 25% 40% 24% 40%

Actuator Indicator A visual indicator on top of the actuator (black arrow) shows the state of the system at any time. The control disc rotates clockwise. When the indicator arrow is at the 12 o'clock position, the Right-‐hand Tank (Remote Tank on Standard Units, Main Tank on Upflow Units) is in service. When it is between the 12 o'clock and 6 o'clock positions, the Right-‐hand Tank is in regeneration. When the indicator arrow is at the 6 o'clock position, the Left-‐hand Tank is in service. When it is between the 6 o'clock and 12 o'clock positions, the Left-‐hand Tank is in regeneration.

AccuDial™ Use Meter For metering water use, the fully non-‐electric Mach valve includes Kinetico’s patented AccuDial technology. AccuDial provides linear adjustment of metered water volume across a very broad range, allowing the installer to set the system to virtually any desired water use between regenerations, in effect creating a customized system for each individual installation. No special tools or disassembly of the valve are required during set-‐up, and the setting can be re-‐adjusted at any time by following the illustrated step-‐by-‐step instructions on page XX.



Lower Valving Section The lower valving section consists of Level Two, Level Three, Level Four and Level Five assemblies.

In the center, there is one regeneration control valve. This valve opens after four (4) teeth on the control disc have engaged. This valve then opens and powers the regeneration cycle.

All of the other valves are pairs: one set for the Remote Tank and one set for the Main Tank. For each media tank, there is an Inlet, Outlet, Drain and Check Stem valve. The Inlet, Outlet and Drain valves are all servo valves controlled by the control disc. The Check Stems are simple one-‐way valves (check valves). Together, these valves control the flow of water into and out of each media tank during service and regeneration.

Level 6 The final level of the valve is used to direct the normal service path of the water. This can be either downflow or upflow. Since all regenerations are countercurrent, choosing the service direction also specifies the regeneration direction. Downflow service is used with standard, non-‐packed tank systems. For high efficiency, packed tank systems, upflow service is specified.

Media Tank Tank sizes vary from 8” x 17” to 13” x 54”. These sizes only represent the size of the tank; they do not include the base of the tank. The media tank conforms to NSF Standard 61 for components, with a structural performance exceeding 250,000 life cycles when pressurized/depressurized to 150 psi. The media tank holds the resin which is used for the softening process.

} Levels 2 - 5

} Level 1

} Level 6

Upflow Service

Downflow Service

Outlet Valves

Inlet Valves

Drain Valves

Check Stems

Remote

(Main on Upflow Units)

Main

(Remote on Upflow Units) Drain Valves

Outlet Valves Inlet Valves

Control Valve



Resin Each softener uses strong acid, high capacity cation resin having a minimum exchange capacity of 30,000 grains removed per cubic foot of media when regenerated with a dose of 15 lbs of salt per cubic foot of media.

Upper / Lower Distributors The distributors prevent channeling of the flow through the resin bed, by dispersing the water through the entire radius of the media tank. The distributor also helps maximize the efficiency of the system, by improving contact with the resin and minimizing dead spots in the media tank. The design of the distributors also keeps the resin inside the tank, as the slots on the distributor are sized smaller than the minimum size of the resin beads.

Riser Tube A riser tube is used to connect the lower distributor to the control valve. A 1” pipe is used for this connection.

Brine Tank The brine tank is used for both salt storage and brine production. For some units, the brine tank can also be a cabinet which holds the entire softener. The brine tank is manufactured from corrosion resistant plastics, as the brine makes for a harsh environment.

Brine Valve A brine valve is used in each brine tank or cabinet. This stops the flow of brine to the control valve when a low level is reached and prevents air from being drawn into the tank. When the bottom check activates, it also marks the beginning of the slow rinse process. The brine valve has a float cup that is used as the high volume level for the brine dose setting, as well as a safety to prevent an overflow situation. There is also an overflow elbow that must be connected to the drain.

Valve Assembly (28)


Valve Assembly For assembly of Cap Area see next section (AccuDial)

1. Move to Level 1, flip upside down and load gears from gear stem to turbine

2. Lock gears in place with alignment clips

2a. Gears locked in place 3. Add Level 1 Seal to Level 1 4. Insert brine flow control into level 2

5. Insert vent tube into level 2 6. Place assembled level 2 on level 1 7. Insert regen flow control into level 3

8. Insert filter screen over regen flow control 9. Insert venturi throat into level 3 10. Place level 2 seal on level 2 assembly

(conical side down)

Valve Assembly (29)


11. Place level 3 assembly on level 2 assembly

12. Place level 3 seal on Level 3 assembly 13. Insert main valve pistons into level 4

14. Attach seats to pistons 15. Insert drain flow control into level 4 16. Insert spring loaded control valve into level 4

17. Connect control valve seal to control valve

18. Place level 4 assembly on level 3 assembly

19. Add interlock to level 4

Valve Assembly (30)


20. Add level 4 seal to level 4 assembly 21. Insert Drain Valves into level 5 22. Place level 5 on level 4 assembly

23. Add level 6 seal to level 6 (base) 24. Add check stems to level 6 assembly 25. Add level 1-‐5 assembly to level 6

26. Bolt main screws to a torque of 55 inch lbs. in a cross pattern

Accudial Assembly (31)

Premier Series Technical Manual AccuDial Assembly 1. Add control disc 2a. Add regeneration start pawl with

spring 2b. Regeneration start pawl in place

3a. Add regeneration drive pawl with spring

3b. Regeneration drive pawl with spring in place

4a. Add no back pawl with spring

4b. No back pawl in place 5a. Add meter drive pawl 5b. Meter drive pawl in place

6a. Add lower disc 6b. Lower disc in place 7a. Add upper disc When adding lower disc, first align regen

start notch with regen start pawl, then turn lower disc to engage regen start pawl.

Accudial Assembly (32)

Premier Series Technical Manual 7b. Engage pawls into upper disc 8a. Add balance piston, spring and O-‐ring 8b. Balance piston, spring and O-‐ring in

place Hold the meter drive pawl and no back pawl, back when inserting upper disc.

9. Confirm AccuDial is in home position 10a. Insert return spring into cap 10b. Spring inserted into cap Arrow at 6 o’clock position is home Confirm spring is engaged with locking

notch on cap and hold in place.

11a. Insert actuator and O-‐ring into cap 11b. Actuator and O-‐ring in place 12a. Align reset spring to upper disc Make sure the AccuDial reset spring aligns

with the upper disc correctly.

12b. Attach cap to level 1 12c. Make sure reset spring is captured in upper disc spring claw

13. Tighten cap screws in a star pattern to 18-‐20 inch lbs. torque

Regeneration Sequence (33)


Regeneration Sequence Alternating, Downflow Regeneration Sequence Models: Premier S150, S250, S350, S550 Key:

Valve Position

Main Inlet

Main Outlet

Main Drain

Main Ch

eck

Remote Inlet

Remote Outlet

Remote Drain

Remote Ch

eck

1. Main Tank in Service -‐ Remote Tank in Standby

Both Main Tank Inlet and Outlet valves are open. Water passes through Inlet valve, through the resin, through the distributor and out to service through the Main Tank Outlet valve.

Remote Tank Inlet valve is closed, preventing any water from entering and keeping the Remote Tank in standby.

2. Main Tank Regenerating (Brine -‐ Rinse) -‐ Remote Tank in Service

Remote Tank Inlet and Outlet valves are open. Both the Main Tank Inlet and Outlet valves are closed. The Main Tank Drain valve is open. Soft water from the Remote Tank Outlet passes through the venturi, which causes brine to be drawn in past the Check Stem, into the distributor, through the resin and out through the Drain valve.

The unit will continue to draw until the brine valve in the brine drum closes and prevents brine from entering the Main Tank, thus starting the slow rinse cycle. The system will continue to rinse until the backwash cycle starts.

3. Main Tank Regenerating (Backwash) -‐ Remote Tank in Service

Remote Tank Inlet and Outlet valves are open. The Main Tank Inlet valve is closed. Both the Main Tank Outlet valve and Main Tank Drain valve are open.

Both Check Stems are closed. Soft water from the Remote Tank passes through the Remote Tank Outlet valve, over and through the Main Tank Outlet valve and then through the distributor. This high flow of water provides thorough cleaning of the hardness ions, iron and excess brine not rinsed during the rinse cycle.

Open

Closed

service standby

service backwash

wash

service Brine rinse

wash

Remote

Inlet

Drain Valve

Main

Check Stem Outlet Valve



Key:

Valve Position

Main Inlet

Main Outlet

Main Drain

Main Ch

eck

Remote Inlet

Remote Outlet

Remote Drain

Remote Ch

eck

4. Main Tank on Standby -‐ Remote Tank in Service

Remote Tank Inlet and Outlet valves are open. Main Tank Inlet valve is closed, preventing any water from entering and keeping Main Tank in standby.

5. Main Tank in Service -‐ Remote Tank Regenerating (Brine-‐Rinse)

Main Tank Inlet and Outlet valves are open. Both the Remote Tank Inlet and Outlet valves are closed. The Remote Tank Drain valve is open.

Soft water from the Main Tank Outlet passes through the venturi, which causes brine to be drawn in past the Check Stem, through the distributor, through the resin, and out through the Drain valve. The unit will continue to draw until the brine valve closes and prevents brine from entering the Remote Tank, thus starting the slow rinse cycle. The system will continue to slow rinse until the backwash cycle starts.

6. Main Tank in Service -‐ Remote Tank Regenerating (Backwash)

Main Tank Inlet and Outlet valves are open. The Remote Tank Inlet valve is closed. Both the Remote Tank Outlet valve and Remote Tank Drain valve are open. Both Check Stems are closed.

Soft water from the Main Tank passes through the Main Tank Outlet valve, over and through the Remote Tank Outlet valve, and through the distributor. This high flow of water provides thorough cleaning of the hardness ions, iron, and excess brine not rinsed during the rinse cycle.

Open

Closed

service standby

brine rinse

service

backwash service

Remote

Inlet

Drain Valve

Main




Alternating, Upflow Regeneration Sequence Models: Premier S650, Q850 Key:

Valve Position

Main Inlet

Main Outlet

Main Drain

Main Ch

eck

Remote Inlet

Remote Outlet

Remote Drain

Remote Ch

eck

1. Remote Tank in Service -‐ Main Tank in Standby

Both Remote Tank Inlet and Outlet valves are open. Water passes through Inlet valve, through the resin, through the distributor and out to service through the Remote Tank Outlet valve.

Main Tank Inlet valve is closed, preventing any water from entering and keeping the Main Tank in standby.

2. Remote Tank Regenerating (Brine -‐ Rinse) -‐ Main Tank in Service

Main Tank Inlet and Outlet valves are open. Both the Remote Tank Inlet and Outlet valves are closed. The Remote Tank Drain valve is open. Soft water from the Main Tank Outlet passes through the venturi, which causes brine to be drawn in past the Check Stem, into the distributor, through the resin and out through the Drain valve.

The unit will continue to draw until the brine valve closes and prevents brine from entering the Remote Tank, thus starting the rinse cycle. The system will continue to rinse until the backwash cycle starts.

3. Remote Tank Regenerating (Backwash) -‐ Main Tank in Service

Main Tank Inlet and Outlet valves are open. The Remote Tank Inlet valve is closed. Both the Remote Tank Outlet valve and Main Tank Drain valve are open.


Open

Closed

standby service

service brine rinse

service backwash

Remote

Inlet

Drain Valve

Main




Key:

Valve Position

Main Inlet

Main Outlet

Main Drain

Main Ch

eck

Remote Inlet

Remote Outlet

Remote Drain

Remote Ch

eck

4. Remote Tank on Standby -‐ Main Tank in Service

Main Tank Inlet and Outlet valves are open. Remote Tank Inlet valve is closed, preventing any water from entering and keeping Remote Tank in standby.

5. Remote Tank in Service -‐ Main Tank Regenerating (Brine-‐Rinse)

Both the Main Tank Inlet and Outlet valves are closed. The Main Tank Drain valve is open.

Soft water from the Remote Tank Outlet passes through the venturi, which causes brine to be drawn in past the Check Stem, through the distributor, through the resin, and out through the Drain valve. The unit will continue to draw until the brine valve closes and prevents brine from entering the Main Tank, thus starting the slow rinse cycle. The system will continue to slow rinse until the backwash cycle starts.

6. Remote Tank in Service -‐ Main Tank Regenerating (Backwash)

The Main Tank Inlet valve is closed. Both the Main Tank Outlet valve and Main Tank Drain valve are open. Both Check Stems are closed.

Soft water from the Remote Tank passes through the Remote Tank Outlet valve, over and through the Main Tank Outlet valve, and through the distributor. This high flow of water provides thorough cleaning of the hardness ions, iron, and excess brine not rinsed during the rinse cycle.

service standby

brine rinse

service

backwash service

Open

Closed

Remote

Inlet

Drain Valve

Main




OverDrive™, Downflow Regeneration Sequence Models: Premier S250 OD Key:

Valve Position

Main Inlet

Main Outlet

Main Drain

Main Ch

eck

Remote Inlet

Remote Outlet

Remote Drain

Remote Ch

eck

1. Both Tanks in Service -‐ Main Tank Next to Regenerate

Both Main Tank Inlet and Outlet valves are open and both Remote Tank Inlet and Outlet valves are open. Water passes through Inlet valves, through the resin, through the distributors and out to service through the Outlet valves.

2. Main Tank Regenerating (Brine -‐ Rinse) -‐ Remote Tank in Service

Remote Tank Inlet and Outlet valves are open. Both the Main Tank Inlet and Outlet valves are closed. The Main Tank Drain valve is open. Soft water from the Remote Tank Outlet passes through the venturi, which causes brine to be drawn in past the Check Stem, into the distributor, through the resin and out through the Drain valve.

The unit will continue to draw until the brine valve in the brine drum closes and prevents brine from entering the Main Tank, thus starting the slow rinse cycle. The system will continue to rinse until the backwash cycle starts.

3. Main Tank Regenerating (Backwash) -‐ Remote Tank in Service

Remote Tank Inlet and Outlet valves are open. The Main Tank Inlet valve is closed. Both the Main Tank Outlet valve and Main Tank Drain valve are open.


Open

Closed

service service

service backwash

wash

service brine rinse

Remote

Inlet

Drain Valve

Main




Key:

Valve Position

Main Inlet

Main Outlet

Main Drain

Main Ch

eck

Remote Inlet

Remote Outlet

Remote Drain

Remote Ch

eck

4. Both Tanks in Service -‐ Remote Tank Next to Regenerate

Main Tank Inlet and Outlet valves are open and both Remote Tank Inlet and Outlet valves are open.

5. Main Tank in Service -‐ Remote Tank Regenerating (Brine-‐Rinse)

Main Tank Inlet and Outlet valves are open. Both the Remote Tank Inlet and Outlet valves are closed. The Remote Tank Drain valve is open.

Soft water from the Main Tank Outlet passes through the venturi, which causes brine to be drawn in past the Check Stem, through the distributor, through the resin, and out through the Drain valve. The unit will continue to draw until the brine valve closes and prevents brine from entering the Remote Tank, thus starting the slow rinse cycle. The system will continue to slow rinse until the backwash cycle starts.

6. Main Tank in Service -‐ Remote Tank Regenerating (Backwash)

Main Tank Inlet and Outlet valves are open. The Remote Tank Inlet valve is closed. Both the Remote Tank Outlet valve and Remote Tank Drain valve are open. Both Check Stems are closed.

Soft water from the Main Tank passes through the Main Tank Outlet valve, over and through the Remote Tank Outlet valve, and through the distributor. This high flow of water provides thorough cleaning of the hardness ions, iron, and excess brine not rinsed during the rinse cycle.

brine rinse

service

back-wash service

service service

Open

Closed

Remote

Inlet

Drain Valve

Main




OverDrive™, Upflow Regeneration Sequence Models: Premier Q650 OD, Q850 OD Key:

Valve Position

Main Inlet

Main Outlet

Main Drain

Main Ch

eck

Remote Inlet

Remote Outlet

Remote Drain

Remote Ch

eck

1. Both Tanks in Service -‐ Remote Tank Next to Regenerate

Both Remote Tank Inlet and Outlet valves are open and both Main Tank Inlet and Outlet valves are open. Water passes through Inlet valves, through the resin, through the distributors and out to service through the Tank Outlet valves.

2. Remote Tank Regenerating (Brine -‐ Rinse) -‐ Main Tank in Service

Main Tank Inlet and Outlet valves are open. Both the Remote Tank Inlet and Outlet valves are closed. The Remote Tank Drain valve is open. Soft water from the Main Tank Outlet passes through the venturi, which causes brine to be drawn in past the Check Stem, into the distributor, through the resin and out through the Drain valve.

The unit will continue to draw until the brine valve closes and prevents brine from entering the Remote Tank, thus starting the rinse cycle. The system will continue to rinse until the backwash cycle starts.

3. Remote Tank Regenerating (Backwash) -‐ Main Tank in Service

Main Tank Inlet and Outlet valves are open. The Remote Tank Inlet valve is closed. Both the Remote Tank Outlet valve and Main Tank Drain valve are open.


Open

Closed

service service

service brine rinse

service backwash

Remote

Inlet

Drain Valve

Main




Key:

Valve Position

Main Inlet

Main Outlet

Main Drain

Main Ch

eck

Remote Inlet

Remote Outlet

Remote Drain

Remote Ch

eck

4. Both Tanks in Service -‐ Main Tank Next to Regenerate

Main Tank Inlet and Outlet valves are open and both Remote Tank Inlet and Outlet valves are open.

5. Remote Tank in Service -‐ Main Tank Regenerating (Brine-‐Rinse)

Both the Main Tank Inlet and Outlet valves are closed. The Main Tank Drain valve is open.

Soft water from the Remote Tank Outlet passes through the venturi, which causes brine to be drawn in past the Check Stem, through the distributor, through the resin, and out through the Drain valve. The unit will continue to draw until the brine valve closes and prevents brine from entering the Main Tank, thus starting the slow rinse cycle. The system will continue to slow rinse until the backwash cycle starts.

6. Remote Tank in Service -‐ Main Tank Regenerating (Backwash)

The Main Tank Inlet valve is closed. Both the Main Tank Outlet valve and Main Tank Drain valve are open. Both Check Stems are closed.

Soft water from the Remote Tank passes through the Remote Tank Outlet valve, over and through the Main Tank Outlet valve, and through the distributor. This high flow of water provides thorough cleaning of the hardness ions, iron, and excess brine not rinsed during the rinse cycle.

service standby

brine rinse

service

backwash service

Open

Closed

Remote

Inlet

Drain Valve

Main


System Components (41)


System Components

In / Out Adapters Part Part No. Pipe Size Material Method

10748 ¾” Copper Solder

11049 1” Brass Solder

11615B 1¼” PVC Glue

11048 1¼” – 1½” Brass Solder

10739 1¼” Noryl MNPT

10749 1” Brass FNPT

11841A n/a n/a n/a

14422 n/a n/a High Temp Material



Part Part No. Pipe Size Material Method

13995 ¾” Noryl Quick Connect

14565 1” Noryl Quick Connect

10747 1 ¼” Noryl Female E-‐Clip MNPT 1.25

11691 1” Gray Noryl BSP (Note: BSP Only)

11692 1 ¼” Gray Noryl BSP (Note: BSP Only)

10733 N/A N/A N/A

11098 N/A N/A N/A

Noryl GFN3

Noryl 731

EPDM

Delrin

Zytel Nylon w/Stainless Steel

Exploded View1:1

Noryl GFN3

Noryl 731

EPDM

Delrin

Zytel Nylon w/Stainless Steel

Exploded View1:1



Accessories

Service Tools Tubing

Description Part No.

Gauge, Pressure Assembly, Brass Fitting 5049 E-‐ring Tool 1534

Eccentric Pin Tool 7130 Stem Gear Tool 7128

Softener Service Kit 8171

Specialty Kits MACH Accessories


Backwash Lockout Kit 8073A Backwash Lockout Kit DFFR 10054A

Grounding Kit 7917 Chlorine Seal Kit for Kinetico 4040s OD

and 4060s OD 10535A

Chlorine Seal Kit for Kinetico 2030s and 2040s

10533A Chlorine Seal Kit for Model 25 and 60 10534A Quad Distributor Tube Retrofit Kit 8224B

Brine Valve Safety Conversion Kit, 18 x 35 X12 x 40 Drums

7809 Brine Valve Safety Conversion Kit, 12 x 16

Drum 9200A

Heat Strip Kit, 4539 Dealer Water Sample Kit 8140

Regen Add T + Br Dr Conv Kit 3796 Sulfur Guard Safety Kit 10168


Tubing, ½" x 100', Drain 2128 Tubing, ⅝" x 100', Overflow/Drain 2129 Tubing, ⅜" x 100', Brine, Black 1890


MACH, Elbow, Right 11387B

MACH, Elbow, Left 11350B

Connector Pipe, 1¼” E-‐Clip, M x F 11661A Cross Box Assembly 13961B 1¼” By-‐pass Assembly 10742A

Outlet Elbow, Kinetico Filter 11654A Valve, Ball, 90°, ⅜T x ⅜ Stem 11667 Screw, ¼ -‐ 10 x ¾”, 302SS 11651

Bracket, MACH Filter 11656A Adapter, Cartridge, MACH Filter 11655B

E-‐Clip, Hydrated 11098 In/Out O-‐ring (size 222) 10733 Seal, MACH, Black Sump 12808A Seal, MACH, Amber Sump 13718

⅜ Plug 10641 Wrench Filter / By-‐pass Combo 13666



MACH SuperKit™ Components

10” SuperKit, black sump

10” SuperKit, amber sump

P/N 12042A P/N 14021

Part No. Description 11349 By-‐pass valve elbows, kit X X 13961B Cross box assembly X X 11652 10" filter enclosure, black X 14019 10" filter enclosure, amber X 11653 16" filter enclosure, black 11670A Filter enclosure installation kit, black X 14022 Filter enclosure installation kit, amber X

12041 Vertical manifold installation kit (includes O-‐rings, E-‐clips and pipe) X X

11351A MACH by-‐pass valve assembly X X 10741B Install kit, MACH by-‐pass valve X X 10730C By-‐pass valve handle, 1.25" 11387B MACH, Elbow, Right 11350B MACH, Elbow, Left 10733 O-‐ring, in/out, size 222 1452 Silicone packet, 2.0cc 11098A E-‐clip, hydrated

Filter Cartridges Part No. Description 11827 10” Reusable cartridge – sediment, 5 micron, 12 per ctn 12563 10” Disposable cartridge – sediment, 5 micron, 12 per ctn 11828 10” Reusable cartridge – sediment, 20 micron, 12 per ctn 12565 10” Disposable cartridge – sediment, 20 micron, 12 per ctn 11529 16” Reusable cartridge – sediment, 5 micron, 12 per ctn 12564 16” Disposable cartridge – sediment, 5 micron, 12 per ctn 11830 16” Reusable cartridge – sediment, 20 micron, 12 per ctn 12566 16” Disposable cartridge – sediment, 20 micron, 12 per ctn



16” SuperKit, black sump

MACH by-‐pass valve assembly

MACH by-‐pass valve install kit

MACH by-‐pass valve elbow kit

P/N 12043A P/N 11351A P/N 10741B P/N 11349

X X X X

X

X X X X X X X X X X(2) X(2)

Troubleshooting (46)


Troubleshooting Ten steps to determine the problem…

1. Gather information. Ask questions, find out what is the problem. What is the customer’s complaint? This may identify simple corrections external to the equipment.

• Has there been any recent work done by plumbers? • Has the water been shut off for any reason? • Have fire hydrants been flushed recently in the area? • Have they used more water than normal recently? • Has the brine drum recently run out of salt? • How much salt have they been using?

2. Test the water. Raw before softener, hot water, and at brine fitting with water running to service. • Raw water is tested for hardness and iron levels. • Hot water is tested to see if hard water has recently been passed to

service. It is not unusual to have a slight increase of hardness from the hot water tank, generally less than 2 grains.

• Water taken directly from the brine fitting will identify if the softener is working correctly at this point. Once completed, advance the control disc forward to service on the other tank and test again.

3. Observe the installation. Check status of by-‐pass valve (open/closed), brine drum (full, empty, bridged), prefilter (plugged), correct AccuDial setting, inlet/outlet lines correct, kinks or restrictions in drain line or drain line elevated over 8 ft or more than 15 feet horizontally.

4. Run soft water to service. Verify metering • Watch the meter disc is it turning. • Watch the no back pawl as the meter disc turns clockwise does the no

back pawl drop into the next tooth. • Measure the metering rate. Measure the rate by running water at a

controlled rate (1 gallon a minute) and time how long it takes the no back pawl to drop into the next tooth.

5. Place unit in brine position. Verify vacuum at brine elbow, check on both sides of control disc.

• Remove the brine line from the brine elbow and verify if there is suction. • Is the suction smooth without interruption? • Is there any water coming from the brine elbow?



6. Remove the brine valve. Verify correct brine setting (see “Brine Settings” section of the Technical Manual) • Is it set according to the brine installation sheet? • Is the adjuster tube cut down to the correct tab? • Is the float cup set at the correct measurement?

7. Look for low flow in the distribution system.

Leaky toilets, faucets, etc. This may allow water to pass by unmetered, causing hard water.

Low flow means less than 0.3 gpm in models with half louver nozzles, less than 0.75 gpm in models with full louver nozzles. A leaky faucet or running toilet will typically be less than these flow rates. If it is less than these flow rates, the water will not turn the turbine, so the meter gears will not turn, and the system may not regenerate when it should.

8. Measure water pressure. Check at brine elbow while one faucet is wide open and valve in backwash position. Place the valve in the brine draw position, allowing the draw port to depressurize. Remove the brine elbow and thread on a ¼” threaded coupling with a pressure gauge on the other end. Place the valve in the backwash position, open one faucet, and note the pressure reading – on most systems it must be at least 15 psi dynamic (25 psi static).

9. Measure backwash flow rate. Using a container with a known volume (1 gal bottle) check the drain flow with the unit in backwash and a faucet running, timing how long it takes to fill the container.

1 gallon / 15 seconds = 4 gpm 1 gallon / 30 seconds = 2 gpm 1 gallon /45 seconds = 1.3gpm

(Compare these results to specified backwash flow for models listed below)

Backwash Flow Rate Chart

Model Backwash Rate S150 1.4 gpm (5.3 Lpm) S250 2.0 gpm (7.6 Lpm)

S250 OD 2.0 gpm (7.6 Lpm) S350 3.0 gpm (11.3 Lpm) S550 5.0 gpm (18.9 Lpm) S650 1.4 gpm (5.3 Lpm)

S650 OD 1.4 gpm (5.3 Lpm) Q850 3.5 gpm (13.2 Lpm)

Q850 OD 3.5 gpm (13.2 Lpm)



10. Place unit at the end of backwash and allow it to shut off on its own.

Check this on both sides, this may take several minutes.

A slight drip to the drain is allowable, although if the drip will fill the test tube from your hardness test kit (10 mL) in less than 45 seconds it may cause a hard water situation. If the water is soft, follow the trouble shooting steps for running to drain. If the water at the drain is hard and the unit is producing soft water check the drain valve seats in level 5 for foreign material.



Hard Water Problem Possible Cause Solution

1. Water meter disc not turning.

A. Bad meter drive pawl B. Meter drive spring not seated properly C. No back pawl missing or broken D. Damaged tooth on meter disc E. Damaged gear in gear stack F. AccuDial engaged w/meter disc

A. Replace meter drive pawl B. Reinstall meter drive spring C. Install new no back pawl D. Replace meter disc E. Re-‐gear Level 1 F. Lift up on Accudial knob

2. Unit will not regenerate automatically.

A. Meter disc not turning B. Control disc will not advance out of service

position C. Damaged teeth on control disc D. Control valve will not open E. Drain line/backwash flow control restricted

A. See # 1 above B. Replace regeneration start pawl

C. Replace control disc D. Check for debris – clean if present E. Remove restriction/change backwash flow control if necessary

3. No vacuum in brine position.

A. Check stems missing or not seated correctly B. Check stems missing or will not move freely C. Plugged venturi D. Plugged backwash flow control/drain line

E. Damaged outlet main valve seat seal

A. Replace or reseat check stems

B. Replace or clean check stems C. Clean flow control, venturi throat and

nozzle. Note: do not use paper clip D. Clean/replace flow control/free obstruction from drain line E. Replace main valve seat seal

4. Over/under dosing of salt.

A. Brine drum/valve not level B. Bridged salt in drum C. Brine valve is not set correctly D. Brine valve is faulty E. Brine valve is dirty F. Venturi nozzle is plugged G. Plugged brine screen/fitting H. Brine flow control is plugged

A. Level the brine drum/valve B. Break up the solidified salt C. Set the brine valve correctly D. Replace the brine valve E. Clean the brine valve F. Clean venturi throat and nozzle G. Clean brine screen/fitting H. Clean/replace brine flow control

5. The by-‐pass is open or leaking.

A. Accidentally left in “Open” position B. Damaged seal/spool in by-‐pass valve or

bad ball valve in a three way by-‐pass configuration

A. Close the by-‐pass valve B. Repair/replace bad valve(s). To check for

internal leak in by-‐pass valve, open a soft water tap and run water. With the unit in the service position disconnect the brine line from the brine elbow. If this water is soft and the water at the tap is hard, replace/repair the by-‐pass valve.



Frequent Regeneration Problem Possible Cause Solution

1. High water usage. A. Customer uses more water than expected

B. Leak in plumbing or fixture (greater than minimum flow rate required for metering)

A. Inform customer of expected frequency based on actual usage

B. Repair the leak

2. Unit regenerates more frequently than necessary.

A. Incorrect Accudial setting B. Meter disc not moving and regeneration

start pawl in gap C. Control valve stuck in “Open” position

(causes continuous regeneration) due to debris under seal or stray pressure signal

D. Incorrect meter gearing

A. Adjust Accudial B. Refer to “Hard Water Troubleshooting”

section step 1 C. Remove debris (if present) or replace level

1 (stray pressure signal due to poor seal under ceramic disc)

D. Rework the meter gearing 3. Lack of understanding

regarding Kinetico units.

Customer is used to electrical units with timers

Explain to customer that Kinetico units regenerate based on volume as opposed to time

Unit Stuck in Cycle Problem Possible Cause Solution

1. Unit stuck in regeneration/ backwash cycle.

A. Control flow path is plugged at the regeneration nozzle or regeneration flow control

B. Regeneration drive pawl and/or spring is weak or broken

C. Damaged tooth on control disc D. Eccentric pin is worn/damaged E. Resin damaged, low pressure may cause

plugged bed F. Regeneration gears not moving

A. Clean the regeneration flow path B. Replace regeneration drive pawl C. Replace control disc D. Replace eccentric pin (snap fit) E. May need to rebed

F. Free obstruction or impediment to

gearing 2. Unit stuck in service

cycle. A. Regeneration start pawl broken or

missing B. Unit will not regenerate automatically

A. Replace or install regeneration start pawl

B. Refer to “Hard Water Troubleshooting” section step 2



Run to Drain Problem Possible Cause Solution

1. Balance Piston O-‐ ring not seated properly.

A. O-‐ring off-‐center B. O-‐ring pinched or damaged

A. Depress actuator several times to try to seat the O-‐ring

B. Replace O-‐ring

2. Bad control disc. Map side of control disc scored Replace control disc 3. Drain or control valves

not seated properly. A. Debris trapped under the seals B. Low water pressure (this may prevent

proper seating of seals)

A. Remove debris B. Increase water pressure

4. Low Water Pressure (see also “Sticking in Cycle”).

Pressure at the brine fitting lower than 15 psi will affect the hydraulic movements within the softener or filter valves and may not allow drain or control valves to close

Increase feed water pressure. Check pressure before softener and after softener. If there is a severe pressure loss above 15 psi across the system they may have some blockage in the resin tanks. If filter and softener, or two filters are installed in series, use lockout kit.

5. The main valve piston quad rings or level four internal quads are not sealing.

A. Main valve quad rings may be rolled, twisted, or damaged

B. Water may be leaking from the main valve seat side of the level 4 to a non pressurized area on the piston side of the level 4

C. Seals may be damaged by chlorine or chloramines

A. Replace main valve piston quad rings B. Replace small retainer quad rings in level 4

or replace level 4 (the piston shafts seal against these quad rings, and they cannot be seen without removing the pistons).

C. Replace with blue seals for use with chloramines

6. Plugged signal hole or broken non-‐serviceable glue seal under ceramic disc.

Age and wear, or contamination from poorly filtered feed water

Clean signal holes with paper clip or compressed air; replace Level 1, if necessary.



Salty Water Problem Possible Cause Solution

1. Overdosing of salt. A. Brine valve set incorrectly B. Brine valve not seating properly C. Rubber band not removed D. Leak in brine valve

A. Set the brine valve correctly B. Replace brine valve C. Remove rubber band from float cup D. Repair leak/replace brine valve

2. Restricted drain flow. A. Drain line kinked or clogged B. Backwash flow control restricted C. Long drain tubing run D. Drain tubing rises higher than 8 feet

A. Clear obstructions; ensure drain flows smoothly and clearly

B. Clean/replace backwash flow control C. Shorten length of tubing or increase size

of drain tubing D. Reduce rise to less than 8 feet

3. Low water pressure. A. Plugged prefilter B. Pressure setting too low C. Fouled/damaged resin bed

A. Change prefilter B. Increase feed pressure C. Replace resin

4. Upper distributors partially blinded (downflow units).

Foreign material or fines lodged into the slots Clean or replace upper distributors

High Salt Use

Problem Possible Cause Solution

1. Unit regenerates too frequently

See ”Frequent Regeneration” section See ”Frequent Regeneration” section

2. Overdosing of salt See “Salty Water”section See “Salty Water”section

Equipment Noise Problem Possible Cause Solution

1. Unit makes squealing noise during regeneration

Control disc not flat or sealing properly against the ceramic disc

Replace control disc, balance piston spring and balance piston O-‐ring

2. Unit makes gurgling, hissing, or bubbling sound (A small amount of Noise during startup and refill is normal)

A. Trapped air in piping following installation

B. Air being drawn into piping C. Brine line and/or valve not air checking

A. Release all trapped air from piping

B. Identify source and fix air leak C. Identify and replace faulty parts

3. Groaning while water being used

High feed pressure Reduce feed pressure



Iron/Manganese Bleed-‐through Problem Possible Cause Solution

1. Water meter disc and/or salt dosage not set up properly

A. Initially set-‐up incorrectly B. Raw water composition has changed

A. Test inlet hardness, iron, and manganese, and set meter disc and salt dosage accordingly

B. Test inlet hardness, iron, and manganese, and set meter disc and salt dosage accordingly

2. Insoluble iron/manganese passing through softener

A. Insoluble iron/manganese not removed by softener resin

B. Insoluble iron/manganese is smaller than the micron rating of the pre-‐filter

A. Install pre-‐filter B. Install smaller micron pre-‐filter element

3. Iron / manganese build-‐up in resin

High iron/manganese-‐bearing water Use salt that contains resin cleaning additives

4. Customer’s plumbing may be adding ferric iron into the water

Aging galvanized pipe and/or pressure tank Replace piping/tank or install a pre-‐filter. Check in localized areas for sections of galvanized pipe and/or dissimilar metals

Taste, Color, and Odor

Problem Possible Cause Solution 1. Metallic taste in water See “Iron Bleed-‐through” section See “Iron Bleed-‐through” section 2. Chlorine / Chloramine taste and/or odor in water

Chlorinated/chloraminated municipal supply

Install a dechlorinator/CRS

3. Salty taste in water See “Salty Water” section See “Salty Water” section 4. Yellow tint in water A. Tannins present in raw water

B. Iron may be present in water

A. Install a tannin softener if tannins are present

B. See “Iron/Manganese Bleed through” section

5. Rotten egg taste/ odor in water

A. Hydrogen Sulfide present in water B. (Hot water only) Anode rod in water

heater may cause reaction causing odor

A. Install Sulfur Guard system after softener

B. Alternate rod material can be used (see water heater manufacturer)



Pressure Loss Problem Possible Cause Solution

1. Low pressure entering the unit

A. Pre-‐filter clogged B. Feed pressure setting too low

A. Replace pre-‐filter cartridge B. Increase feed water pressure

2. Upper and/or lower distributors plugged

A. Foreign material accumulating on distributors

B. Degraded resin accumulating on distributors

C. Bacteria accumulating on distributors

A. Clean distributors. Add pre-‐filter if not present

B. Clean distributors. Determine cause of resin degradation. Correct and rebed.

C. Clean distributors. Address bacteria at the source.

3. Resin is chlorine/ chloramine damaged

Chlorinated municipal water Re-‐bed resin tanks. Install dechlorinator/CRS to prevent future damage

4. Equipment is undersized

Customer demand has increased or initial equipment sized incorrectly

Revise equipment selection

Leaks

Problem Possible Cause Solution 1. Leaks between the levels

A. Main valve screws are not tightened

B. One of the level seals is pinched, broken, or missing

C. Crack in seal area near screw hole D. One of the screw holes is stripped E. Actuator O-‐ring missing/leaking, causing

water to drip down and appear to be leaking between the levels

A. Depressurize unit and tighten the main valve screws

B. Replace faulty or missing seal C. Replace faulty level D. Replace main base (Level 6) E. Replace actuator O-‐ring

2.Leaks at cap area A. One of the screws are stripped B. Actuator O-‐ring damaged/missing C. Cracked cap

A. Replace Level 1 B. Replace and lubricate O-‐ring C. Replace cap

3. Feed water pressure too high

A. Pressure regulator not installed B. Pressure regulator is broken

A. Install pressure regulator B. Replace pressure regulator

4. Leaks at main base/ remote base/nipple

A. Base/nipple is not tightened properly B. Base/nipple O-‐ring pinched/missing

A. Tighten base B. Replace/install O-‐ring

5. Tank is leaking A. Tank failure A. Replace tank 6. Leaks at tubing connections

Tubing connections over/under-‐tightened Tighten tubing connections correctly (make a fresh 1” cut off of the tubing).

Parts (55)


Standard Units:

S150

S250

S250 OD

S350

S550

Parts (56)


Level One Assembly

Standard 1¼” Units

Part numbers can be found on parts page 57.

24

21

18

19

16

17

4

1 2

3

6 7

9 8

14

12

11

15

13

22

10

20

23

5

Completed Assembly

Parts (57)


Notes

Locate the correct part from the exploded drawing on previous page and use it to find the correct row in table below. The standard model number determines the correct column.

Dwg. No. Description

Qty Req’d

Model Number

S150 S250 S250 OD S350 S550

1 Cap Screw 8 1010 1010 1010 1010 1010

2 Cap Assembly 1 15573 15573 15573 15573 15573

3 Seal, Cap 1 8628 8628 8628 8628 8628

4 AccuDial Return Spring 1 14706A 14706A 14706A 14706A 14706A

5 Actuator O-ring 1 1460 1460 1460 1460 1460

6 Demand Override Actuator 1 14707A 14707A 14707A 14707A 14707A

7 Balance Piston 1 14927 14927 14927 14927 14927

8 Spring, Balance Piston 1 5448 5448 5448 5448 5448

9 O-ring, Balance Piston 1 1070 1070 1070 1070 1070

10 Upper Meter Disc 1 15044 15044 15044 15044 15044

11 Lower Meter Disc #20 1 14819 14819 14819 14819 14819

12 Control Disc 1 15053B (white) 15053B (white) 15042B (tan) 15053B (white) 15053B (white)

13 Pawl, Meter Drive 1 14719A 14719A 14719A 14719A 14719A

14 Spring, Meter Drive 1 7010 7010 7010 7010 7010

15 Pawl, Regeneration Start 1 15031 15031 15031 15031 15031

16 Pawl, Regeneration Drive 1 5511 5511 5511 5511 5511

17 Support Pin 1 1023 1023 1023 1023 1023

18 Eccentric Pin 2 14716 14716 14716 14716 14716

19 Regeneration O-ring 1 2657 2657 2657 2657 2657

20 Pawl, No Back 1 14715A 147515A 14715A 14715A 14715A

21 Filter, Level One 1 10781 10781 10781 10781 10781

22 Screw, Main Valve 8 1830 1830 1830 1830 1830

23 Level One Seal 1 8471 8471 8471 8471 8471

24 Level One Assembly 1 15584 15585 15593 15588 15588

* Meter Nozzle 1 13689 13689 15127 13689 13689

*See Gearing Stacks (Page 58) for Meter Nozzle location.

Parts (58)


Gearing Stacks

S150

Meter Side Regeneration Side

S250


S250 OD


S350 and S550


Gear Alignment Clip Replaces E-rings, washers, and retainer.

2

3

4

PP9

4

STEM GEAR

2

3

4

PP9

4

STEM GEAR

7

8 Jet 6

2 2 STEM

GEAR

4 5

8 Jet

1 2 STEM

GEAR

4 5

8 Jet

1 2 STEM

GEAR

4 4

8 Jet

3 2 STEM

GEAR

Description Part No. Gear #1 1522

Gear #2 1523

Gear #3 1524

Gear #4 1525

Gear #5 1526

Gear #6 1527

Turbine #8 Jet 11011A

Turbine #PP9 9258

Stem Gear 1521

Nozzle, Meter, ½ Louver 13689

Nozzle, Meter, Full Louver 15127

Gear Alignment Clip 11902A

Regeneration Side

Meter Side

Meter Nozzle

Kinetico 1 ¼ ”

Notes 1. Use the model number to locate the correct set

of drawings 2. Use the side (Meter and Regeneration) to locate

the correct stack. 3. Use the table to correlate drawing number to

part number.

2

3

4

PP9

4

STEM GEAR

2

3

4

PP9

4

STEM GEAR

Parts (59)


Level Two and Three Assemblies

Notes 1. Locate the correct part from the

exploded drawing on the right, and use it to find the correct row in the table below. The standard model number determines the correct column.


Qty Req’d

Model Number S150 S250 S250 OD S350 S550

1 Level Two 1 13690 13690 13690 13690 13690

2 Vent Tube 1 1480 1480 1480 1480 1480

3 Brine Flow Control 1 5156 (blue) 5156 (blue) 5156 (blue) 5157 (red) 5157 (red)

4 Level Two Seal 1 8630 8630 8630 8630 8630

5 Level Three 1 8915C 8915C 8915C 8915C 8917C

6 Drain Elbow 1 1850 1850 1850 1850 7873

7 Brine Elbow 1 1840 1840 1840 1840 1840

8 Regeneration Flow Control 1 9183B 9183B 9183B 9183B 9183B

9 Venturi Throat 1 2293-(blue) 3343 (tan) 3343 (tan) 1043 (white) 6017 (yellow)

10 Level Three Seal 1 8631 8631 8631 8631 8631

11 Filter Disc 1 11017A 11017A 11017A 11017A 11017A

Notes 1 Locate the correct part from the exploded drawing on the right and use it to find the correct row in the table below. The standard model number determines the correct column.

6

1

23

4

5

7

10

98

11

Parts (60)


Level Four Assembly

Notes 1. Locate the correct part from the exploded

drawing on the right, and use it to find the correct row in the table below. The standard model number determines the correct column.

2. Parts marked with * are for replacement.

Completed Assembly


Qty. Req’d

Model Number

S150 S250 S250 OD S350 S550

1 Level Four w/Retainers 1 13692A 13692A 13692A 13692A 15135

2 Main Valve Piston 4 13695 13695 13695 13695 13695

3 Quad Ring 125, Piston 4 1550 1550 1550 1550 1550

4 Control Valve – Spring Loaded 1 13720A 13720A 13720A 13720A 13720A

5 Quad Ring, Drain/Control Valve 5 1590 1590 1590 1590 1590

6 Control Valve Seal 1 7869 7869 7869 7869 7869

7 Flow Control, Backwash 1 1053 1054 1054 1055 1583

8 Main Valve Seat 4 13696 13696 13696 13696 13693

9 Main Valve Seat Seal 4 7865 7865 7865 7865 7865

10 Level Four Seal 1 8632 8632 8632 8632 8632

11 Level Four Assembly 1 N/A 5296B 5296B N/A N/A

11

1

2

3*

5*

4

5*

7

9*

8

10

6

Parts (61)


Level Five Assembly




Completed Assembly

† Interlock shown, but sold separately.


Qty. Req’d


1 Level Five Std-Check Stems 1 13700A 13700A 13700A 13700A 13700A

2 Interlock 1 13697 13697 13697 13697 13697

3 Drain Valve w/Quad 2 13699 13699 13699 13699 13699

4 Drain/Control Valve Seal 2 7869 7869 7869 7869 7869

5 Quad, Drain/Control Valve 2 1590 1590 1590 1590 1590

6 Level Five Assembly 1 8102B 8102B 8102B 8102B 8102B

1

5*

3

2 †

4

6

Parts (62)


Bases, Tanks, and Tubes




Qty. Req’d


1 Seal, Main Base 1 8620 8620 8620 8620 8620

2 Main Base 1 14602 14602 14602 14602 14602

3 Check Stem 2 8627 8627 8627 8627 8627

4 O-ring, Base 1 8925 8925 8925 8925 8925

5 Distributor, Upper 2 2160A 2160A 2160A 2160A 2160A

6 Distributor Clip 4 10279 10279 10279 10279 10279

7 Distributor Tube 2 13433 13437 13437 13422 13424

8 Media Tank 2 13427 13429 13429 13416 13417

9 Connector Pin 2 4742 4742 4742 4742 4742

10 Connector Link 2 1329 2845 2845 2846 8079

11 Connector Pipe 2 14660 13711 13711 11775A 13675

12 O-ring, Connector 8 1328 1328 1328 1328 1328

13 Kit, Tank Connector 1 14661 14699 14699 11029A 11042

14 Remote Base 1 14658 14658 14658 14658 14658

15 Flow Restrictor - - - - - - 5567A - - - - - -

Complete Module 1 15074 15079 15069 15084 15093

--- Gravel/Tank 24 lbs - - - - - - - - - - - - 1226A

--- Resin, Standard Mesh (1 cu. ft.) Varies* 13672 13672 13672 13672 13672

--- Resin, Standard Mesh (1 cu. ft.) Varies* 2564 2564 2564 2564 2564

*Refer to specific data sheet.

7

8

11

12

1013

6

141

9

2

4

5

8

7

3

15

Parts (63)


High Efficiency

Units:

S650

S650 OD

Parts (64)


Level One Assembly

High Efficiency 1¼” Units


24

21

18

19

16

17

4

1 2

3

6 7

9 8

14

12

11

15

13

22

10

20

23

5

Completed Assembly

Parts (65)


Notes

Locate the correct part from the exploded drawing on previous page and use it to find the correct row in table below. The standard model number determines the correct column.


Qty Req’d

Model Number

S650 S650 OD

1 Cap Screw 8 1010 1010

2 Cap Asy 1 15573 15573

3 Seal, Cap 1 8628 8628

4 AccuDial Return Spring 1 14706A 14706A

5 Actuator O-ring 1 1460 1460

6 Demand Override Actuator 1 14707A 14707A

7 Balance Piston 1 14927 14927

8 Spring, Balance Piston 1 5448 5448

9 O-ring, Balance Piston 1 8189A 8189A

10 Upper Meter Disc 1 14819 14819

11 Lower Meter Disc #20 1 15044 15044

12 Control Disc 1 15053B (white) 15042B (tan)

13 Pawl, Meter Drive 1 14719A 14719A

14 Spring, Meter Drive 1 7010 7010

15 Pawl, Regeneration Start 1 15031 15031

16 Pawl, Regeneration Drive 1 5511 5511

17 Support Pin 1 1023 1023

18 Eccentric Pin 2 14716 14716

19 Regeneration O-ring 1 2657 2657

20 Pawl, No Back 1 14715A 14715A

21 Filter, Level One 1 10781 10781

22 Screw, Main Valve 8 1830 1830

23 Level One Seal 1 8471 8471

24 Level One Assembly 1 15592 15591

* Meter Nozzle 1 13689 13689

*See Gearing Stacks (Page 66) for Meter Nozzle location.

Parts (66)


Gearing Stacks

S650 and S650 OD



24 2

4

10 Jet

23

2 STEM GEAR


of drawings. 2. Use the side (Meter and Regeneration) to locate

the correct stack 3. Use the table to correlate drawing number to

part number.

2

3

4

PP9

4

STEM GEAR

1


Gear #3 1524

Gear #4 1525

Turbine #PP9 9258

Turbine #10 jet 8781F

Stem Gear 1521

Nozzle, Meter, ½ Louver 13689


Regeneration Side

Meter Side

Meter Nozzle

Kinetico 1 ¼ ”

Parts (67)






Qty Req’d

Model Number S650 S650 OD

1 Level Two 1 13690 13690

2 Vent Tube 1 1480 1480

3 Brine Flow Control 1 8472 (gray) 8472 (gray)

4 Level Two Seal 1 8630 8630

5 Level Three 1 8915C 8915C

6 Drain Elbow 1 1850 1850

7 Brine Elbow 1 1840 1840

8 Regeneration Flow Control 1 9183B 9183B

9 Venturi Throat 1 3343 (tan) 3343 (tan)

10 Level Three Seal 1 8631 8631

11 Filter Disc 1 11017A 11017A


6

1

23

4

5

7

10

98

11

Parts (68)


Level Four Assembly





Qty. Req’d

Model Number

S650 S650 OD

1 Level Four w/Retainers 1 15128 15128

2 Main Valve Piston 4 15131 15131

3 Quad Ring 125, Piston 4 8186A 8186A

4 Control Valve – Spring Loaded 1 13720A 13720A

5 Quad Ring, Drain Control. Valve 1 1590 1590

5A Quad Ring, Silicone 4 8187A 8187A

6 Control Valve Seal 1 8193A 8193A

7 Flow Control, Backwash 1 8474 8474

8 Main Valve Seat 4 15130 15130

9 Main Valve Seat Seal 4 8185A 8185A

10 Level Four Seal 1 8632 8632

11 Level Four Assembly 1

11

Completed Assembly

1

2

3*

5*

4

7

9*

8

10

6

5*5A*

Parts (69)


Level Five Assembly



2. Parts marked with * are for replacement. 3. Part marked with a † is sold separately.


Qty. Req’d


1 Level Five Std-Check Stems 1 13700A 13700A

2 Interlock 1 13697 13697

3 Drain Valve w/Quad 2 15129 15129

4 Drain/Control Valve Seal 2 8193A 8193A

5 Quad, Drain/Control Valve 2 8187A 8187A

6 Level Five Assembly 1

1

5*

3

2 †

4

Completed Assembly

6

Parts (70)


Bases, Tanks, and Tubes




Qty. Req’d


1 Seal, Main Base, Reverse Flow 1 8633 8633

2 Main Base, Reverse Flow 1 13701 13701

3 Check Stem 2 8627 8627

4 O-ring, Base 1 8925 8925

5 Distributor, Upper, Snap Fit 2 13703 13703

6 Distributor Tube, Snap Fit 2 --- ---

7 Media Tank Assembly 2 11107A 11107A

8 Connector Pin 2 4742 4742

9 Connector Link 2 2845 2845

10 Connector Pipe 2 13711 13711

11 O-ring, Connector 4 1328 1328

12 Kit, Tank Connector 1 14699 14699

13 Remote Base 1 13705 13705

14 Flow Restrictor 1 N/A 5567A

--- Resin, Fine Mesh 1 cu. ft. 13370 13370

--- Resin, Fine Mesh 0.1 cu. ft. 9815A 9815A

1

2

4

5

6

7

38

9

12

13

10

11

14

Parts (71)


Combination

Systems:

Q850

Q850 OD

Parts (72)


Level One Assembly

Overdrive™ Backwashing Units


24

21

18

19

16

17

4

1 2

3

6 7

9 8

14

12

11

15

13

22

10

20

23

5

Completed Assembly

Parts (73)


Notes

1. Locate the correct part from the exploded drawing on previous page and use it to find the correct row in table below. The standard model number determines the correct column.


Qty Req’d

Model Number

Q850 Q850 OD

1 Cap Screw 8 1010 1010

2 Cap Assembly 1 15573 15573

3 Seal, Cap 1 8628 8628

4 AccuDial Return Spring 1 14706A 14706A

5 Actuator O-ring 1 1460 1460

6 Demand Override Actuator 1 14707A 14707A

7 Balance Piston 1 14927 14927

8 Spring, Balance Piston 1 5448 5448

9 O-ring, Balance Piston 1 1070 1070

10 Upper Meter Disc 1 14819 14819

11 Lower Meter Disc #20 1 15044 15044

12 Control Disc 1 15026B (black) 15023B (lt. green)

13 Pawl, Meter Drive 1 14719A 14719A

14 Spring, Meter Drive 1 7010 7010

15 Pawl, Regeneration Start 1 15031 15031

16 Pawl, Regeneration Drive 1 5511 5511

17 Support Pin 1 1023 1023

18 Eccentric Pin 2 14716 14716

19 Regeneration O-ring 1 2657 2657

20 Pawl, No Back 1 14715A 14715A

21 Filter, Level One 1 10781 10781

22 Screw, Main Valve 8 1830 1830

23 Level One Seal 1 8471 8471

24 Level One Assembly 1 15589 15590

* Meter Nozzle 1 13689 13689

*See Gearing Stacks (Page 74 for Meter Nozzle location.

Parts (74)


Gearing Stacks

Q850 and Q850 OD



24 2

4

10 Jet

23

2 STEM GEAR


of drawings. 2. Use the side (Meter and Regeneration) to locate

the correct stack. 3. Use the table to correlate drawing number to

part number.

2

3

4

PP9

4

STEM GEAR

1


Gear #3 1524

Gear #4 1525

Turbine #PP9 9258

Turbine #10 Jet 8781F

Stem Gear 1521

Nozzle, Meter, Half Louver 13689


Regeneration Side

Meter Side

Meter Nozzle

Kinetico 1 ¼ ”

Parts (75)






Qty Req’d

Model Number Q850 Q850 OD

1 Level Two 1 13690 13690

2 Vent Tube 1 1480 1480

3 Brine Flow Control 1 5156 (blue) 5156 (blue)

4 Level Two Seal 1 8630 8630

5 Level Three 1 8915C 8915C

6 Drain Elbow 1 1850 1850

7 Brine Elbow 1 1840 1840

8 Regeneration Flow Control 1 9183B 9183B

9 Venturi Throat 1 1043 (white) 1043 (white)

10 Level Three Seal 1 8631 8631

11 Filter Disc 1 11017A 11017A


6

1

23

4

5

7

10

98

11

Parts (76)


Level Four Assembly




Completed Assembly


Qty. Req’d

Model Number

Q850 Q850 OD

1 Level Four w/Retainers 1 13692A 13692A

2 Main Valve Piston 4 13695 13695

3 Quad Ring 125, Piston 4 1550 1550

4 Control Valve – Spring Loaded 1 13720A 13720A

5 Quad Ring, Drain Control. Valve 5 1590 1590

6 Control Valve Seal 1 7869 7869

7 Flow Control, Backwash 1 1424 1424

8 Main Valve Seat 4 13696 13696

9 Main Valve Seat Seal 4 7865 7865

10 Level Four Seal 1 8632 8632

11 Level Four Assembly 1

1

2

3*

5*

4

5*

7

9*

8

10

6

11

Parts (77)


Level Five Assembly




3. Part marked with a † is sold separately.


Qty. Req’d


1 Level Five Std-Check Stems 1 13700A 13700A

2 Interlock 1 13697 13697

3 Drain Valve w/Quad 2 13699 13699

4 Drain/Control Valve Seal 2 7869 7869

5 Quad, Drain/Cont. Valve 2 1590 1590

6 Level Five Assembly 1 8102B 8102B

1

5*

3

2 †

4

Completed Assembly

6

Parts (78)


Bases and Connecting Pipes




Qty. Req’d


1 Seal, Main Base, Reverse Flow 1 8633 8633

2 Main Base, Reverse Flow 1 13701 13701

3 Check Stem 2 8627 8627

4 O-ring, Base 1 8925 8925

5 Distributor, Upper, Snap Fit 2 13703 13703

6 Connector Pin 2 4742 4742

7 Connector Link 2 2845 2845

8 Connector Pipe 2 13711 13711

9 O-Ring, Connector 2 1328 1328

10 Kit, Tank Connector 1 14699 14699

11 Remote Base 1 13705 13705

12 Flow Restrictor 1 N/A 5567A

1

12

2

3

4

5

6

7

9

8

10

11

Parts (79)


Tanks and Tubes


Qty. Req’d


1 Media Tank - Top 2 11108A 11108A

2 Distributor Tube - Top Tank 2 8216 8216

3 Lower Distributor - Top Tank 1 13703 13703

4 Nipple Connector 2 8214A 8214A

5 Base O-ring 4 8925 8925

6 Upper Distributor - Bottom Tank 1 13703 13703

7 Distributor Tube - Bottom Tank 2 - - - - - -

8 Media Tank - Bottom 2 11107A 11107A

- - - Resin, Fine Mesh, 1 cu. ft. varies 13370 13370

- - - Resin, Fine Mesh, 0.1 cu. ft. varies 9815A 9815A

- - - Carbon 1 cu. ft. 10860C 10860C

1

2

7

3

4

5

6

8

Parts (80)


Brine Drums

Parts (81)


18 x 35 Brine Drum Assembly

Assembly Part Number: 7938

Dwg. No.


9 Brine Valve Assembly, 18 x 35 7805

10 Brine Well Cover, Drilled 7815A

11 BV Bent Tube, 18 x 35 7802

12 BV Guide, Rod/Tube 7798

13 BV Guide Lock, Rod/Tube 7796

14 BV Float Cup, Grommet & Retainer 7821

15 BV Adjuster Tube, Non-magnetic 7787B

16 BV Nut Assembly w/ Float Rod 7786

17 BV O-ring 9804

18 BV Body w/ Plug and Conn 7783

19 BV Body w/ Plug 7782

20 Connector, Male ⅜"T x ¼"MNPT 7780

21 Connector, Union, ⅜"T x ⅜"T 9210

Dwg. No.


1 Brine Drum Lid, 18 x 35 1456A

2 Brine Drum Drilled, 18 x 35 1489

3 Grid Plate Assembly, 5 x 18 1539

4 Brine Well, 4 x 30.5 1610A

5 Fastener, Push-in, ¼" 7337

6 Washer, Overflow 10092

7 Elbow, Overflow 1138

8 Nut, Overflow 1139


1

2

3 8 7

6

5

4

21

9

10

11 13

12

14

15

16

17

18

20

19

Parts (82)



Assembly Part Number: 1479B

Dwg. No.



11 Brine Well Cover, Drilled 7815A

12 BV Bent Tube, 18 x 35 7802





17 BV Nut Assembly w/ Float Rod 7786

18 BV O-ring 9804

19 BV Body w/ Plug and Connector 7783


21 Conn, Male ⅜"T x ¼"MNPT 7780

22 Conn, Union, ⅜"T x ⅜"T 9210

Dwg. No.


1 Brine Drum Drilled, 12 x 40 11901

2 Grid Plate, 12 x 40 11900

3 Grid Support Set, 12 x 40 (Qty. 3) 8704

4 Rubber Grommet 1140

5 Brine Well, 4 x 30.5 1610A

6 Fastener, Push-in, ¼" 7337




1

4

5 6

7

8

9

2

3

12

11

13

14

15

16

17

18

19

22

21

20

10

Parts (83)


12 x 16 x 20 Brine Drum Assembly

Assembly Part Number: 7202

Dwg. No.



13 BV Nut Assembly w/ Float Rod, 10" 7827

14 BV O-ring 9804



17 Connector, Male ⅜"T x ¼"MNPT 7780


19 Brine Valve Assembly 7928

20 Grid Plate Assembly 50 8705

20A Grid Plate 8700

20B Grid Support Set 8706

Dwg. No.


1 Brine Drum Lid, 12 x 16 x 20 5662A

2 Brine Drum, Punched, WP 8926

3 Brine Well 7918A




7 Brine Well Cover, Drilled, Off-Center 7815A

8 BV Bent Tube 7899




1

20A

2

3

4

5

6

20

02

0

20B

18

7

19 9

11

12

13

14

15

8

10

17

16

Parts (84)



Assembly Part Number: 10586A

Dwg. No.


11 Lock, BV Guide 7796


13 BV Nut Assembly w/19” Rod 8112

14 BV O-ring 9804



17 Connector, Male, ⅜"T x ¼"MNPT 7780


19 Adjuster Tube 7787B

Dwg. No.


1 Brine Well 10590

2 Grid Plate, 24” 10587

3 Fastener, Push In 7737





8 Brine Well Cover, Drilled w/ Decal 7815A

9 BV Bent Tube, 24 x 40 10589


1

23

3

4

5

6

18161515151

8652 97631 11

108741 12

10991

131101 15

131212101

14121112101

16141312101

171514

1098

77741

191716101

Parts (85)


K-Spray Brine Drum Assembly

Assembly Part Number: 9763A

Dwg. No.


1 Brine Drum, w/Lid, (empty) 9765

2 Brine Drum Lid 1456

3 Grid Plate, 5” x 18” 1539

4 K-Spray Grid Plate 9766

5 3” Extension (Qty. 4) 11639

6 Brine Well 9768

7 Overflow Elbow 1138

8 Overflow Nut 1139

9 K-Spray Valve Assembly 9769B

Dwg. No.


10 K-Spray Float/Rod Assembly 9770

11 Safety Valve 9782

12 Spray Nozzle, Upper 11957

13 Connector, ¼ MNPT x ⅜ Tube 10125

14 Elbow, ¼” PVC 3407

15 Check, K-Spray 11956

16 Check Valve, Spray Nozzle 12527

1

21

51

71

61

3A

31

41

81

151

111

10 9

161

121

141

131

www.kinetico.com

Part No. 15578

Rev. 11/2013

Date post:	14-Dec-2018
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