Technical SolutionsTechnical SolutionsTechnical SolutionsTechnical Solutionsfor for
Textile NobilitationTextile Nobilitation
Agenda
•• Definition of Technical TextilesDefinition of Technical Textiles• Textile Finishing - Application Systems
• Direct coatings • Transfer Coating• Lamination• Lamination • Impregnation
• Technical Textiles • Non Wovens Waddings and Glass Fibers• Non-Wovens, Waddings and Glass Fibers• Pigment Printing• Flocking• Products
• Synthetic Leather • Application Fields• Solvent based PUs (products)
• Plastisols (PVC Dispersion) • Application Markets • Application Systems
Definition of Technical Textiles
• A Technical Textile is a textile product manufactured where “functionality” is the primary criterion.
• Technical textiles can be grouped into two macro areas: • Wovens • Non Wovens
• Technical textiles include a vast array of industries such as: • Textiles for automotive applications
Medical textiles• Medical textiles, • Geotextiles• Agro-textiles • Protective clothingg
• At the present the importance of technical textile materials is increasing to accommodate multiple specific functional requirements.
• Demand of specific specialties and continuous innovation is increasing day by• Demand of specific specialties, and continuous innovation is increasing day by day
• Definition of Technical Textiles
Agenda • Definition of Technical Textiles
•• Textile Finishing Textile Finishing -- Application SystemsApplication Systems•• Direct coatings Direct coatings •• Transfer CoatingTransfer Coating•• LaminationLamination•• Lamination Lamination •• ImpregnationImpregnation
• Technical Textiles• Technical Textiles • Non-Woven, Waddings and Glass Fibers• Pigment Printing• Flocking• ProductsProducts
• Synthetic Leather • Application Fields• Solvent based PUs (products)Solvent based PUs (products)
• Plastisols (PVC Dispersion) • Application Markets • Application SystemsApplication Systems
Textile Finishing - Application Systems
Roll
Dispersions adesiveImpregnation
F l dLamination
ACRILEM® IDROCAP®Solvent Based PUs
ICAFLEX®
- Foulard-Wet & Dry
ICAFLEX®Direct Coating- Knife on air coating- Knife on cylinder
CoatingTransfer Coating- Knife on cylinder coating- Coating
- Engraved cylinder- Stork screen
- Knife on cylinder coating
Textile Finishing - Direct Coating
Vertical & Rolling Blind
SportswearC l Black Out Curtains
Vertical & Rolling Blind
Dispersions
Casualwear Black Out Curtains- Skiwear- Mountain wear
TrousersACRILEM ®, IDROCAP ®
- Trousers- Fashion jacket- Raincoat
Solvent Based PUsICAFLEX ®
S t T h F b iSport Tech Fabrics- Shoes- Parachute
B ll
Sun Protection Fabrics
Home Textile- Adverting umbrella- House exterior curtain
- Balloon- Sail (spinnaker)- Tents
Home Textile- Tablecloth- Upholstery
- Boat curtain
Textile Finishing - Transfer Coating
Sportswear Military- Army Wear & Supply
Backpack- Blouses
Shirts
Dispersions
- Backpack- Camp tents
- Shirts- Skirts- Shorts
ACRILEM®, IDROCAP®Solvent Based PUs
ICAFLEX®
Mattress Protection- Hospital- Community
Workwear, Protective wear- High tech- Hygiene textile- Community
- Private- Hygiene textile- Flame retardant
Textile Finishing - Lamination
Textile / TextileI t li i
Textile / PlasticsTablecloath
Di i
-Interlining-shoes -Vertical Curtains
- Tablecloath- Graphic art- Sound barrier- Insulation
ACRILEM®, IDROCAP®Dispersions
Solvent Based PUICAFLEX ®
Solvent Based PU
Textile / Membranes & FilmsTextile / Membranes & Films-Sportswear,-Shoes
Textile Finishing - Impregnation
WaterproofingWoven
Touch Modification- Woven
Dispersions
- Woven - Non-Woven
Woven - Non-Woven
ACRILEM®, IDROCAP®p
Auxiliaries
ICAPSIL®Auxiliaries
HardeningHardening- Wadding- Abrasive pad
• Definition of Technical Textiles
Agenda
• Textile Finishing - Application Systems• Direct coatings • Transfer Coating
L i ti• Lamination • Impregnation
•• Technical Textiles Technical Textiles •• NonNon--Wovens Requirements Wovens Requirements •• NonNon--Wovens, Waddings and Glass FibersWovens, Waddings and Glass Fibers
Pi t P i tiPi t P i ti•• Pigment PrintingPigment Printing•• FlockingFlocking•• ProductsProductsProducts Products
• Synthetic Leather • Application Fields• Solvent based PUs (products) (p )
• Plastisols (PVC Dispersion) • Application Markets • Application Systems pp y
NON- WOVENS RequirementsTechnical Textiles
NON- WOVENS Requirements GENERAL
- High (dry&wet) strength
LIGHT
- Soft handHigh (dry&wet) strength- Hydrophobicity- Hardness => Resilience- Flame Retardancy
Hi h T t f
Soft hand- High (dry, wet & solvents) resistance- No skin irritation- Hydrophobic or hydrophilic properties
- High Temperature performances- Thermo-formable- Acid / Lead resistance
- Barrier or adsorption performances- Low yellowing tendency
WADDINGS
Good fiber bonding
FIBER GLASS
Good adhesion to glass- Good fiber bonding- Hardness / softness- Flame retardancy- Dry cleaning resistance
- Good adhesion to glass- Hardness => resilience- Fame retardancy- Compatibility with polymers ( PA; PP; PE; PVC )y g p y p y ( ; ; ; )- Thermal stability- Alkali resistance
Technical Textiles
ShShoes- Shoes Toepuff & Counter WallcoveringBatteries
- Battery Separators- Coating
Non-Wovens
Filtration - Liquid- Air
Roofing / Thermal-Sound Insulation- Bituminous membranes- High diffusion Membranes,g d us o e b a es,- Sound absorber
Technical Textiles
Hygiene- Sanitary Napkins- Coverstock
Interlinings- Sportswear
Sh- Adult incontinence- Wet/baby wipes
- Shoes
Non-Wovens:“Light Weight”
Medical / Cosmetic HouseholdMedical / Cosmetic Household- Sterile Disposal- Medical Wipes
Depilatory Stripes
- Cleaning Wipes,- Tablecloths
- Depilatory Stripes - Face masks
Technical Textiles
Garments FiltrationGarments- Shoulder Pads- Jacket Waddings
Filtration- Fumehood Filters- Air condition
Non-Wovens:Waddings
Furnishing / Bedding- Upholstery
Household- Abrasive Pad
Antislip finishingp y
- Cushion - Antislip finishing
Technical Textiles
Liquid / air filtrationIndustrial filters
Geotextile / reinforcing- Mesh
Non Wovens:
- Industrial filters- Air condition - Electric Cables
Non-Wovens:Glass fibers
Roofing / Thermal Insulation / Sound Proofing- Bituminous - Membranes- Mesh
Technical Textiles
Home TextileBedsheets
Garments- Bedsheets- Bedspread- Tablecloths- Curtains
- Fabrics- Knitwear
Pigment Printing
Requirements
- Color yield- Washing resistance- Dry / Wet Rubbing Fastness
Printabilityq - Printability- Viscosity stability- Screen cleaning
Pl ti
Technical Textiles
FlockingGarment- Fabrics
K it
Plastics- Jewelry - Cosmetic bags
PS articlesFlocking- Knitwear,- Underwear
- PS articles
Upholstery- Automotive (Aftermarket/Dashboards)- Sofas
Requirements
- Good adhesion on the fibers- Binding proprerties for PA, PES, VI- Washing fastness- Dry cleaning resistanceRequirements Dry cleaning resistance- Abrasion resistance- Softness
Textile Finishing Products
ACRYLICS PUDs
Acrilem® RP 6008 Acrilem® ST 6041
®
Idrocap® 954PFIdrocap® 982PF Id ® 995PFAcrilem® RP 6937
Acrilem® RP 6090Acrilem® RP 6357
Idrocap® 995PFIdrocap® 301PFIdrocap® 632PFNAcrilem® RP 6357
Acrilem® 359Acrilem® RP 6005
Idrocap® 632PFNIdrocap® 800A (Series)
Acrilem® RP 6020 Acrilem® PN 8A il ® RP 6650
Future………series 900
Acrilem® RP 6650
More detailed info available in the Technical Brochures.
D fi i i f T h i l T il
Agenda
• Definition of Technical Textiles
• Textile Finishing - Application Systems• Direct coatings
T f C ti• Transfer Coating• Lamination • Impregnation
T h i l T til• Technical Textile : • Non-Woven, Waddings and Glass Fibers• Pigment Printing• Flocking
P d t• Products
•• Synthetic Leather Synthetic Leather •• Application FieldsApplication Fields•• Solvent based PU (products)Solvent based PU (products)
• Plastisols (PVC Dispersion) • Application Markets • Application Systems
Synthetic Leather – Application Markets
A iShoes
B S iAutomotives Bags, Suitcases
Synthetic Leather
Upholstery Garments
Technology 1 _ Coagulation : Impregnation by foulard or Knife Coating of a solution of PU in solvent. Coagulation of PU on solution containing water/DMF
Technology 2 _ Transfer Coating : Knife Coating on paper release of multiple layer of (usually) solvent based PU. Transfer from paper to fabric through wet or dry lamination.
Synthetic Leather - Solvent Based PU
Requirements- Water & Solvent resistance
Hydrolysis resistanceTechnology 2 : - Hydrolysis resistance- Abrasion resistance- Flexion resistance- UV resistance
Technology 2 : (Transfer Coating)
PU solutions
Products
- Icaflex® series
Solvent- based Pigment pastesg p- Flexitint® series Auxiliaries- Icaplink ® Seriesp- Icapsil® Series
More detailed info available in the Technical Brochures.
Agenda
• Technical Textile Definition
• Textile Finishing - Application Systems• Direct coatings• Direct coatings • Transfer Coating• Lamination • Impregnation
• Technical Textile :• Technical Textile : • Non-Woven, Waddings and Glass Fibers• Pigment Printing• Flocking• Products• Products
• Synthetic Leather • Application Fields• Solvent based PU (products)• Solvent based PU (products)
•• Plastisols (PVC Dispersion) Plastisols (PVC Dispersion) ( p )( p )•• Application Markets Application Markets •• Application Systems Application Systems
Fate clic per aggiungere un titoloSpecial Applications
Fate clic per aggiungere un titolo
Heat Gellable PVC DispersionsHeat Gellable PVC Dispersions
Plastisol® – Application Markets
Antislip for carpets Inserts for clothing,Labels
FOAMFOAM(Direct Coating)
Antislip for work gloves
Plastisol® – Application Systems
Immersion- Handle coating
Spray- Difficult surfaces
- Metal and plastic Coating
COMPACT
Direct coatingDirect coating- Synthetic leather- Mattress protection- Trucks and gazebo tarpaulins- Table cloth