TECHNICAL SPECIFICATION EMCOTURN E 25 - partner.emco...

EMCO GmbH. 02.01.2019 Salzburger Straße 80 A-5400 Hallein-Taxach AUSTRIA

TECHNICAL SPECIFICATION

EEMMCCOOTTUURRNN EE 2255 with

FANUC serie 0i TF

or

SINUMERIK 828D

2-AXIS CNC-TURNING CENTER for bar work or chucking work

EMCOTURN E25 02.01.2019 Page 2 of 43

Overview of the modular concept:

E25

E25 T – Fanuc without driven tools,

without tailstock (A8EF17)

E25 T – Siemens without driven tools,

without tailstock (A8ES17)

E25 TC – Siemens without driven tools,

with tailstock (A8ES15)

E25 TC – Fanuc without driven tools,

with tailstock (A8EF15)

E25 TM – Fanuc inclusive driven tools,

C-axis, no tailstock (A8EF18)

E25 TM – Siemens inclusive driven tools,

C-axis, no tailstock (A8ES18)

E25 TCM – Fanuc inclusive driven tools,

C-axis and tailstock (A8EF16)

E25 TCM – Siemens inclusive driven tools,

C-axis and tailstock (A8ES16)


Content:

EEMMCCOOTTUURRNN EE 2255 T - FFFAAANNNUUUCCC ......................................................................................... 4

EEMMCCOOTTUURRNN EE 2255 TC - FFFAAANNNUUUCCC ...................................................................................... 5

EEMMCCOOTTUURRNN EE 2255 TM - FFFAAANNNUUUCCC ...................................................................................... 6

EEMMCCOOTTUURRNN EE 2255 TCM - FFFAAANNNUUUCCC ................................................................................... 7

EEMMCCOOTTUURRNN EE 2255 T – SINUMERIK ................................................................................ 8

EEMMCCOOTTUURRNN EE 2255 TC – SINUMERIK .............................................................................. 9

EEMMCCOOTTUURRNN EE 2255 TM – SINUMERIK ........................................................................... 10

EEMMCCOOTTUURRNN EE 2255 TCM – SINUMERIK ......................................................................... 11

Control languages: ..................................................................................................... 12

CONTROL OPTIONS – FANUC serie 0i .................................................................... 14

CONTROL OPTIONS - SINUMERIK 828D ................................................................ 14

ACCESSORIES FOR BAR MACHINING: .................................................................. 18

FURTHER MACHINE ACCESSORIES ...................................................................... 22

CLAMPING DEVICE: ................................................................................................. 25

TOOL HOLDER PACKAGE: ...................................................................................... 26

TOOLHOLDERS: ....................................................................................................... 26

DRIVEN TOOL HOLDER: .......................................................................................... 28

ELECTRICAL DOCUMENTATION ............................................................................ 32

PACKING FOR MACHINE ......................................................................................... 32

TECHNICAL DATA OF THE MACHINE ..................................................................... 33

CONTROL DESCRIPTION: FANUC serie 0 i ........................................................... 36

CONTROL DESCRIPTION: SIEMENS 828D ............................................................ 40


A8E F17 EEMMCCOOTTUURRNN EE 2255 T - FFFAAANNNUUUCCC

2- axes CNC-turning centre without tailstock 5,5kW main drive power, 60-6300 rpm spindle speed, bar capacity: ø25mm, linear pre-loaded roller type slide system, digital servo drive system FANUC serie 0i TF advanced CNC control incl. Manual Guide dialog programming!! Includes: 12 station tool turret VDI 16 axial with bi-

directional logic for stationary tools only. Spindle nose ø70 h5 Through-hole clamping cylinder and draw

tube

FANUC serie 0i TF

Manual Guide i dialog programming USB-port Ethernet interface TFT color monitor 15“ 3D simulation PCMCIA Interface etc.

Machine lamp Coolant system (pump: 3,5bar) Interface for chip conveyor Documentation


A8E F15 EEMMCCOOTTUURRNN EE 2255 TC - FFFAAANNNUUUCCC

2- axes CNC-turning centre with tailstock 5,5kW main drive power, 60-6300 rpm spindle speed, bar capacity: ø25mm, linear pre-loaded roller type slide system, digital servo drive system FANUC serie 0i TF advanced CNC control incl. Manual Guide dialog programming!! Includes: 12 station tool turret VDI 16 axial with bi-


tube Standard tailstock with manually

adjustable tailstock body and automatic actuated quill - quill diameter: 35mm - quill stroke: 120mm - live centre: integrated - max. quill thrust: 2500N

FANUC serie 0i TF




A8E F18 EEMMCCOOTTUURRNN EE 2255 TM - FFFAAANNNUUUCCC

2- axes CNC-turning centre with driven tools and without tailstock 5,5kW main drive power, 60-6300 rpm spindle speed, bar capacity: ø25mm, linear pre-loaded roller type slide system, digital servo drive system FANUC serie 0i TF advanced CNC control incl. Manual Guide dialog programming!! Includes: 12-station tool turret VDI 16 axial with bi-

directional logic for 6 driven tools! Max. power: 1,2 kW Max. torque: 4 Nm Speed range: 0-6000U/min

C-axis for the spindle Spindle nose ø70 h5 Through-hole clamping cylinder and draw

tube Mechanical spindle indexing 3° steps

FANUC serie 0i TF




A8E F16 EEMMCCOOTTUURRNN EE 2255 TCM - FFFAAANNNUUUCCC

2- axes CNC-turning centre with driven tools and tailstock 5,5kW main drive power, 60-6300 rpm spindle speed, bar capacity: ø25mm, linear pre-loaded roller type slide system, digital servo drive system FANUC serie 0i TF advanced CNC control incl. Manual Guide dialog programming!! Includes: 12-station tool turret VDI 16 axial with bi-



tube Mechanical spindle indexing 3° steps Standard tailstock with manually


FANUC serie 0i TF




A8E S17 EEMMCCOOTTUURRNN EE 2255 T – SINUMERIK

2- axes CNC-turning centre without tailstock 5,5kW main drive power, 60-6300 rpm spindle speed, bar capacity: ø25mm, linear pre-loaded roller type slide system, digital servo drive system SINUMERIK 828D advanced CNC control incl. ShopTurn dialog programming!! Includes: 12 station tool turret VDI 16 axial with bi-


tube Sinumerik 828D incl. ShopTurn

SHOPTURN dialog programming USB-port Ethernet interface TFT color monitor 10,4“ 3D simulation TRANSMIT for simple C-axis

programming etc.

Machine lamp Coolant system (pump:3,5bar) Interface for chip conveyor Documentation


A8E S15 EEMMCCOOTTUURRNN EE 2255 TC – SINUMERIK

2- axes CNC-turning centre with tailstock 5,5kW main drive power, 60-6300 rpm spindle speed, bar capacity: ø25mm, linear pre-loaded roller type slide system, digital servo drive system SINUMERIK 828D advanced CNC control incl. ShopTurn dialog programming!!

Includes: 12 station tool turret VDI 16 axial with bi-


tube Standard tailstock with manually


Sinumerik 828D incl. ShopTurn SHOPTURN dialog programming USB-port Ethernet interface TFT color monitor 10,4“ 3D simulation TRANSMIT for simple C-axis

programming etc.



A8E S18 EEMMCCOOTTUURRNN EE 2255 TM – SINUMERIK

2- axes CNC-turning centre with driven tools and without tailstock 5,5kW main drive power, 60-6300 rpm spindle speed, bar capacity: ø25mm, linear pre-loaded roller type slide system, digital servo drive system SINUMERIK 828D advanced CNC control incl. ShopTurn dialog programming!!

Includes: 12-station tool turret VDI 16 axial with bi-



tube Mechanical spindle indexing 3° steps Sinumerik 828D incl. ShopTurn

SHOPTURN dialog programming USB-port Ethernet interface TFT color monitor 10,4“ 3D simulation TRANSMIT for simple C-axis

programming etc.

TRANSMIT software for simple C-axis programming



A8E S16 EEMMCCOOTTUURRNN EE 2255 TCM – SINUMERIK

2- axes CNC-turning centre with driven tools and tailstock 5,5kW main drive power, 60-6300 rpm spindle speed, bar capacity: ø25mm, linear pre-loaded roller type slide system, digital servo drive system SINUMERIK 828D advanced CNC control incl. ShopTurn dialog programming!!

Includes: 12-station tool turret VDI 16 axial with bi-



tube Mechanical spindle indexing 3° steps Standard tailstock with manually


Sinumerik 828D incl. ShopTurn SHOPTURN dialog programming USB-port Ethernet interface TFT color monitor 10,4“ 3D simulation TRANSMIT for simple C-axis

programming etc.



Control languages: Standard-Languages:

DE6 400 Control language / GERMAN

Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

EN6 400 Control language / ENGLISH

Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

TA6 400 Control language / ITALIAN

Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

Additional languages for extra costs:

FR6 400 Control language / FRENCH

Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

SP6 400 Control language / SPANISH


SE6 400 Control language / SCHWEDISH Additional control language, switchable to

English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

CZ6 400 Control language / CZECH


DK6 400 Control language / DANISH



NL6 400 Control language / DUTCH


FI6 400 Control language / FINNISH


HU6 400 Control language / HUNGARIAN


PL6 400 Control language / POLISH


PT6 400 Control language / PORTUGUESE


RO6 400 Control language / ROMANIAN


RU6 400 Control language / RUSSIAN


TR6 400 Control language / TURKISH


CN6 400 Control language / CHINESE-SIMPLE



CONTROL OPTIONS – FANUC serie 0i

X3Z 600 ELECTRONIC HANDWHEEL

Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door.

Retrofit able through EMCO technician ! X3Z 095 MEMORY/PROGRAMM STORAGE

EXTENSION – FANUC 0i

The memory for part programs will be increased from 512 KB to 2 MB and the program storage will be increased from 400 to 1000 part programs.

Retrofit able through EMCO technician! X3Z 335 MEMORY EXTENSION – FANUC 0i/31i

Programs can be stored on a Compact Flash card with a memory of 2GB.

CONTROL OPTIONS - SINUMERIK 828D

X3Z 600 ELECTRONIC HANDWHEEL Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door.

Retrofit able through EMCO technician ! X3Z 430 MEMORY EXTENSION – SIEMENS 828D

Programs can be stored on a Compact-Flash Card with a memory capacity of 4GB.

Retrofit able through EMCO technician ! X3Z 690 SHOPTURN EXTENSION PACKAGE

Consisting of: Rest material removing cycle Monitoring function for simulation

Retrofit able through EMCO technician !


X3Z 460 CAD-READER FOR SINUMERIK

Functions by the CAD Reader: Import DXF files Hide graphics layers Automatic contour trace Optional workpiece zero per contour/drill

point Several contours/drill points can be selected

simultaneously Create and convert contours or drill patterns

for ShopMill, ShopTurn, SINUMERIK Operate

Display existing contours/drill points in geometry processor/cycles support.

Available for HMI OPERATE 4.7 and higher!

Retrofit able through EMCO technician! X3Z 301 EMCO NETSERVICE / SIEMENS

Activation of the Netservice Function at the machine control and connection to a server. The period of use is limited to 12 months, but extendable by additional 12 months. Advantage: Online-Diagnoses, Online-Updates, Internet based, etc. Simple as a web-mail and safe as online-banking!

Retrofitable through EMCO technician! X3Z 450 EASY MESSAGE FOR SINUMERIK 828D

Easy Message allows you to get process information (e.g. tool wear) out of t he CNC control to your mobile phone via SMS. Just insert a SIM-card of your choice, set a user profile, select the information you want to get to your mobile phone and keep up to date. (SIM card not included)

Retrofitable through EMCO technician! X3Z 260 EMCO TOOL LOAD MONITORING 828D

This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately.

Retrofit able through EMCO technician ! X3Z 270 PC-KEYBOARD WITH USB-INTERFACE

PC-keyboard for comfortable programing at the Sinumerik control. American key assignment - QWERTY


MACHINE INSTALLATION KIT

S6Z 460 MACHINE INSTALLATION KIT

Consisting of: 4x vibration absorbing, height adjustable

levelling elements 4x angle plates to fasten the machine to

the floor 4x anchor bolts to lag the machine to the

floor

3D-MACHINE DATA

A8E 003D 3D-MACHINE DATA / E25

3D data model of the machine including working space in STP format. The 3D model may include various stages of expansion of the machine that need to be configured. EMCO assumes no liability for damage caused by incorrect configuration. A data model adapted to the respective machine variant can be offered if required. The delivery of the 3D data model is done on USB-STICK. Copyright EMCO!


ESPRIT PROGRAMMING SYSTEM:

224 560 EMCO-ESPRIT PACKAGE / E-SERIES / TURNING

Basic license which includes the following ESPRIT modules: 2D / 3D Geometry Modeler, Parasolid solid Modeler, NURBS Surface Modeler, Adaptive Feature Detection, Tool and Speed and Feed KnowledgeBase, Universal Post Processing, Solid Simulation and Verification, Visual Basic for Applications and ESPRIT API; ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (* .ipt, * .iam), Parasolid (X_T, X_B), Solid Edge (* .par, * .psm, *. Asm), SolidWorks () * .sldprt, * .sldasm), VDA, STEP, STL; Feature handover of Inventor, Solid Edge and SolidWorks

RRP LIST PRICE: 9.200,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNC-program from a CAD drawing. A 3D dynamic solid simulation shows the work piece, tools and also the chuck. The machining process is shown in real-time and collisions are detected to provide a proven process to the machine. The package supports programming of:

1 spindle 1 tool turret C-axis Driven tools

The package includes: ESPRIT Basis License, ESPRIT SolidTurn Traditional, ESPRIT SolidMillTurn Traditional, EMCO standard postprocessor for Siemens or Fanuc

Customer data for licensing: Company: Address: Tel.: Fax.: Contact person: E-Mail: Customer P.O.-No.: ESPRIT Software-Maintenance contract not included.

010 250 BASIC TRAINING FOR ESPRIT CAD/CAM

3 days basic training for ESPRIT CAD/CAM software. Max. number of persons: 3 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!)


ACCESSORIES FOR BAR MACHINING:

A8Z 720 PARTS CATCHER E25

Standard parts catcher system to unload the components from the main or counter spindle into a standard part box or to the conveyor belt (optional). Max. finished part length: 120mm Max. finished part diameter: 25mm Max. finished part weight: 0,5kg

Factory installed only !! X1Z 140 EMCO BAR LOADER INTERFACE FOR

SECOND-PARTY BAR LOADERS

Interface for the attachment of bar loaders or feeders. Programming is carried out via M functions. The signal exchange takes place via a HARTING plug and must be adapted by the bar loader manufacturer according to the EMCO standard! NEW: Safety signals are carried out with two channels!

Factory installed only !! R9Z 035 MACHINE STATUS LAMP – LED

The machine status lamp is divided in 3 color ranges: Red ... Alarm Green ... Automatic mode White ... Material handling

Retrofit able through EMCO technician! A8Z 220 PLASTIC INSERT BUSHING SIZE 25

to be machined customised according to bar diameter. Used with adapter set A8Z 210. Ø25,7-0,1x 65-0,3 (6 pieces required) Must be used with EMCO LM 800 or EMCO COMPACT LOAD E25!!


BAR LOADER:

6AL1A000 EMCO SL1200 SHORT BAR LOADER

Short bar loading magazine for automatic loading of short bar stock with a diameter from 8 to 95 mm and a length up to 1200mm. The loading magazine is very compact and space-saving and also very simple to be used.

TECHNICAL DATA: Bar length: 150 – 1200 mm Bar diameter: 8 – 95 mm Max. feed rate: 60 m/min Time for bar feed: approx. 3 sec Time for bar change: approx. 15 sec Bar storage surface: 560 x 1210 mm Storage capacity: 10 bars with ø 55 mm or 70 bars with ø 8 mm Bar in-feed side: Backside Power supply: 24 Volt DC (Interface) Air main supply: 6 bar Length: 1700 mm Width: 1250 mm Pusher rod/spindle height: 1090-1380 mm Weight: approx. 500 kg Safety features: according to CE Includes:

Push rod ø 15 mm Push rod ø 8 mm Fastening material Slide system to move the loader longitudinal

(approx. 400 mm) Documentation

Advantages:

Small foot print Simple to operate Simple and quick set-up change Possibility to load billets Easy adjustment of the diameter High-Speed function EMCO Design

Loading of hexagon and square bar stock not possible!!

Factory installed only !! X1Z130 INTERFACE FOR EMCO SL1200

To connect the short bar loader SL1200 from EMCO.

Factory installed only! 6AL1Z010 DRAWERS FOR SL1200

In the two drawers, which are integrated in the bar loader frame, reduction bushings, hand tools or other utensils can be stored. The maximum load per drawer is 20 kg.

Retrofit able through EMCO technician!

EMCOTURN E25 02.01.2019 Page 20 of 43 ATTENTION: Standard spindle length only 600 mm!!!

A8Z 200 SPINDLE EXTENSION FOR E25

To be able to load and support bar stock up to a length of 800 mm through the spindle, this spindle extension is necessary. Includes 3 reduction bushings. The material must be supported very precisely with the reduction bushings to achieve a failure-free operation! Max. spindle speed: 5000 rpm Automated loading of bar stock from 8 up to ø25mm only with SL1200!

Factory installed only! 6AZVZ341875 STANDARD PACKING SL1200

For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover

6AZVP547220 CLIMATE PACKING SL1200 for transportation over-sea.

Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

6AZVP302145 WOODENBOX SL1200 Additional protection for critical transportation

6ADE 1200 SL1200 Instruction Manual / GERMAN 6AEN 1200 SL1200 Instruction Manual / ENGLISH 6ATA 1200 SL1200 Instruction Manual / ITALIAN

6AFR 1200 SL1200 Instruction Manual / FRENCH

6ASP 1200 SL1200 Instruction Manual / SPANISH 6ASE 1200 SL1200 Instruction Manual / SCHWEDISH 6ACZ 1200 SL1200 Instruction Manual / CZECH

6ADK 1200 SL1200 Instruction Manual / DANISH

6ANL 1200 SL1200 Instruction Manual / DUTCH

6AFI 1200 SL1200 Instruction Manual / FINNISH

6AHU 1200 SL1200 Instruction Manual / HUNGARIAN 6APL 1200 SL1200 Instruction Manual / POLISH

6APT 1200 SL1200 Instruction Manual / PORTUGUESE 6ARU 1200 SL1200 Instruction Manual / RUSSIAN 6ATR 1200 SL1200 Instruction Manual / TURKISH 6ACN 1200 SL1200 Instruction Manual / CHINESE-SIMPLE


EMCO TOP LOAD: A8Z 902 EMCO TOP LOAD 4-25/3200 INCLUSIVE

EMCO BAR LOADER INTERFACE- NEW

Single channel Bar loader for automated loading of bar stock. Diameter range: 4 to 25mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal Easy and fast change over Perfect bar support

Remnant unloading to the back side up to ø20 mm > 20 mm to the front

SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: 1500 – 3200 mm Bar diameter: 4 – 25 mm Travelling speed: 0 - 100 m/min Storage capacity approx. 350 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80Liter / ISO VG 100 Length: 4390mm Width: 867mm Total height: 1300-1650mm Weight: approx. 1100 kg Safety devices: CE compliant Includes: Fastening material Slide system to move the loader longitudinal

(approx. 800mm) Conical centering sleeve ø25mm Clamping sleeve blank ø25 (Polymer) Documentation

Retrofit able through EMCO technician !

434 500 SEAWORTHY PACKING TOP LOAD 4-25/3200

The loader is packed with aluminium bandage, for transportation over-seas.


ACCESSORIES FOR EMCO TOP LOAD 4 - 25:

CLAMPING SLEEVE (STEEL)

This clamping sleeve is made out of hardened steel and needs to be ordered according to the bar stock diameter. Clamping range: Nominal diameter +/-0,25mm 446 004 – Clamping sleeve (steel) ø4mm 446 005 – Clamping sleeve (steel) ø5mm 446 006 – Clamping sleeve (steel) ø6mm 446 008 – Clamping sleeve (steel) ø8mm 446 010 – Clamping sleeve (steel) ø10mm 446 012 – Clamping sleeve (steel) ø12mm 446 013 – Clamping sleeve (steel) ø13mm 446 014 – Clamping sleeve (steel) ø14mm 446 015 – Clamping sleeve (steel) ø15mm 446 016 – Clamping sleeve (steel) ø16mm 446 018 – Clamping sleeve (steel) ø18mm 446 019 – Clamping sleeve (steel) ø19mm 446 020 – Clamping sleeve (steel) ø20mm

434 510 CLAMPING SLEEVE BLANK (POLYMER)

– Ø25

Needs to be machined according to the used bar stock diameter. Absorbs vibration in a good way !! Tip: first into a freezer, than machining!

FURTHER MACHINE ACCESSORIES

A8Z 620 OPTICAL TOOL PRESETTER

To preset the tool length inside the machine. Includes adjusting gauge VDI 16.

A8Z 140 FULL AUTOMATIC MACHINE DOOR-E25

For manual loaded machines to reduce operator fatigue and increase through-put

Factory installed only !!


A8Z 670 CHIP CONVEYOR E25 - 500MM

Hinge type chip conveyor, dump-height 500mm, suitable for:

Long steel shavings Snarl chips Wool chips Dry- and wet machining

R3Z 580 FOOT PEDAL

to actuate chuck or tailstock (one foot pedal needed for each)

Retrofit able through EMCO technician ! S4Z 140 COOLANT PISTOL / MULTIFLOW

To clean the machining area from chips with coolant. The option includes a cleaning gun with flow and jet adjustment, as well as a solenoid valve, key switch and spiral hose. (Note: never use air to clean the machine!)

Retrofit able through EMCO technician ! A8Z 110 8 BAR HIGH PRESSURE COOLANT

PUMP 50Hz

A high pressure coolant pump with up to 8 bar is replacing the standard pump of the basic machine – 50 Hz.

Nur ab Werk lieferbar !! A8Z 130 AIR CONDITIONING SYSTEM

used for electrical cabinet especially if the machine is located in dusty, oily and hot areas no air exchange between outside and

inside

Retrofit able through EMCO technician ! A8Z 630 SET OF TEST MANDRELS

Consisting of: Test mandrel for head stock 2 test mandrels for turret (VDI16) Test mandrel for tailstock


010 120 LASER MEASUREMENT AND PITCH ERROR COMPENSATION

Measurement of the positioning tolerance to ISO 230 and VDI/DGQ 3441 made for all linear axis of the machine over the whole stroke including documentation for all measured axis. ATTENTION: This values can only be guaranteed under EMCO standardised environmental conditions. ONLY IN THE FACTORY

Factory installed only !!


CLAMPING DEVICE:

432 085 3-JAW CHUCK ø95 – E25

RÖHM power chuck KFD-HS ø95/3 with 26mm bore, includes one set of soft jaws (432 095) with a serration of 1/16“x90°

432 095 SOFT JAWS – E25

Set of soft jaws for 432085 with a serration of 1/16“x 90°

432 100 SET OF HARDENED JAWS - E25

Set of reversible hard jaws for 432085 and 432086 with a serration of 1/16“x 90°

A8Z 150 5C COLLET CHUCK FOR E25

Incl. draw tube (A8Z 150 010) for 385E/842/5C collets . Clamping range: ø2-25,5mm

Collets – refer to >spec_collets.doc< 588 100 POWER COLLET CHUCK 148E / E25

RÖHM dead length collet chuck for 148E collets (ø3-24), Spindle connection: ø70 h5

Collets – refer to >spec_collets.doc< 574 630 GREASE GUN SMW INCL. 2 ADAPTORS

Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple - 500 g cartridge of special grease K05 Suitable for RÖHM and SMW power chuckes.

ø95


TOOL HOLDER PACKAGE:

441 500 TOOL HOLDER PACKAGE – VDI16 STATIONARY TOOLS

Symbol photo !!

Tool holder package consisting of: 2x RADIAL tool holder M4 (A8Z260) 1x RADIAL tool holder M3 (A8Z250) 2x Collet holder ESX 16 (A8Z390) 1x Boring bar holder ø16 (A8Z370) 1x Boring bar holder ø8 (A8Z420)

441 511 TOOL HOLDER PACKAGE – VDI16

STATIONARY AND DRIVEN TOOLS

Symbol photo !!

Tool holder package consisting of: 2x RADIAL tool holder M4 (A8Z260) 1x RADIAL tool holder M3 (A8Z250) 2x Collet holder ESX 16 (A8Z390) 1x Boring bar holder ø16 (A8Z370) 1x Boring bar holder ø8 (A8Z420) 1x Angular milling holder – 90° (S2Z441) 1x Milling holder straight (A8Z570)

TOOLHOLDERS:

A8Z 260 RADIAL TOOL HOLDER VDI 16 - M4

VDI 16 tool holder for O.D. machining 12x12, spindle-direction M4 Form B1 right

A8Z 250 RADIAL TOOL HOLDER VDI 16 - M3

VDI 16 tool holder for O.D. machining 12x12, spindle-direction M3 Form B3 right

432 640 CUT-OFF HOLDER M4 – VDI16

VDI 16 - Single tool holder for cut-off blades 19mm height, can be used for M4 spindle direction, height adjustable within +/-0,3mm following blades can be used: Iscar: Nr. SGFH 19-1 (1,6mm) Nr. SGFH 19-2 (1,8-2,6mm)

M3

M4


A8Z 410 BORING BAR HOLDER VDI 16 – ø6

VDI 16 tool holder for boring bars ø6mm and external coolant nozzle, Form E2









A8Z 380 INDEXABLE DRILL HOLDER VDI16 -ø16

VDI 16 tool holder for indexable drill with a shank of ø16mm and internal coolant supply, Form E1

A8Z 490 COLLET HOLDER VDI16 - ESX 16

ESX 16

VDI 16 tool holder for ESX 16 and ET1-16 collets, with internal/external coolant supply, clamping range ø 1-10mm Form E3/E4

A8Z 190 BAR PULLER

For machines without bar feeder. Diameter range: ø3-25mm. ( To be used with : Radial holder )

ø16

ø16

ø10


A8Z 690 VDI 16 BORE PLUG

VDI 16 Bore plug to protect unused stations on the turret. (6 pcs. included to standard machine accessories of TM and TCM version !)

DRIVEN TOOL HOLDER:

S2Z 441 ANGULAR MILLING HOLDER – 90° VDI 16

Used for drilling, milling and tapping operation, ESX 16 collets, clamping range ø1-10mm, length 51mm, i=1:1 - VDI 16 with DIN 5480 coupling

A8Z 570 AXIAL MILLING HOLDER VDI 16-DIN5480

Used for drilling, milling and tapping operation, ESX 16 collets, clamping range ø1-10mm, i=1:1 - VDI 16 with DIN 5480 coupling

432 430 RADIAL MILLING HOLDER VDI 16-

DIN 5480 i=1:3

Used for drilling and milling operation, collets ER 11, clamping range ø0,5-7mm, length 56mm, i=1:3, nmax=12.000 rpm - VDI 16 with DIN 5480 coupling (Max. of 3 unit to be used in once !)

153 810 TAPPING COLLET ET1-16/M2

Tapping collet ET1-16 with length compensation to hold standard M2 tapping drills. To be used in any ESX16 collet holder.






153 840 TAPPING COLLET ET1-16/M5-M8

Tapping collet ET1-16 with length compensation to hold standard M5-M8 tapping drills. To be used in any ESX16 collet holder.


MANUALS: EMCOTURN E25 (828D/0iTF) Standard-Languages: One set included – please confirm one of the standard languages for free.

DE 4025 E25 Instruction Manual / GERMAN Includes information how to install, operate,

maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

EN 4025 E25 Instruction Manual / ENGLISH

Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

TA 4025 E25 Instruction Manual / ITALIAN Includes information how to install, operate,


Additional languages for extra costs:

FR 4025 E25 Instruction Manual / FRENCH


SP 4025 E25 Instruction Manual / SPANISH


SE 4025 E25 Instruction Manual / SCHWEDISH Includes information how to install, operate,


CZ 4025 E25 Instruction Manual / CZECH


DK 4025 E25 Instruction Manual / DANISH



NL 4025 E25 Instruction Manual / DUTCH


FI 4025 E25 Instruction Manual / FINNISH


HU 4025 E25 Instruction Manual / HUNGARIAN


PL 4025 E25 Instruction Manual / POLISH


PT 4025 E25 Instruction Manual / PORTUGUESE


RU 4025 E25 Instruction Manual / RUSSIAN


TR 4025 E25 Instruction Manual / TURKISH


CN 4025 E25 Instruction Manual / CHINESE-SIMPLE



ELECTRICAL DOCUMENTATION

INCLUDED IN THE BASIC MACHINE !!

PACKING FOR MACHINE

ZVZ 341 850 STANDARD PACKING E25 For easy pick-up with the forklift.

Consisting of: pallet, rolamit-cover

ZVP 547 186 CLIMATE PACKING ET25

for transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

ZVP 301 851 WOODENBOX ET25

Additional protection for critical transportation.


TECHNICAL DATA OF THE MACHINE Capacity Swing over bed [mm] Ø250

Swing over cross slide [mm] Ø85

Between centers (spindle nose – live centre point) [mm] 405

Max. machining diameter [mm] ø 85

Max. machining length [mm] 225

Max. bar work diameter [mm] ø 25,5

Travel Travel in X-axis [mm] 100

Travel in Z-axis [mm] 300

Main spindle

Speed range [rpm] 60-6300

Max. torque [Nm] 35

Spindle nose ( centering shoulder ) Ø70 h5

Spindle bearing inner diameter [mm] ø 50

Spindle bore diameter [mm] ø 30

Max. Futtergröße [mm] ø 100

C-Axis Resolution [°] 0,001°

Rapid speed [rpm] 100

Spindle indexing [°] 3° Main drive

Main drive power @ 100/40% duty cycle kW 3,7 / 5,5

Turret Number of tool station 12

Quick change tool shank according to DIN 69880 VDI 16

Shank height for square tools [mm] 12 x 12

Shank diameter for boring bars [mm] Ø 16

Turret indexing time [sec] 0,5

Rotary tools (Coupling DIN5480) Speed range [rpm] 0-6000

Max. torque @ 20% duty cycle [Nm] 4

Max. power @ 20% duty cycle [kW] 1,2

Number of rotary tools 6

Max. duty cycle for max. speed or max. power [%] 25 Feed drives Rapid traverse [m/min] 15 / 24

Max. feed thrust in X-axis [N] 3000

Max. feed thrust in Z-axis [N] 3500

Acceleration time 0 to rapid [sec] 0,1

Positioning variation Ps in X / Z (VDI 3441) [µm] 3 / 4

EMCOTURN E25 02.01.2019 Page 34 of 43 Standard tailstock Quill travel [mm] 120 Quill diameter (live center integrated) [mm] Ø35 Quill thrust [N] 800 - 2500

Coolant system Tank capacity [l] 140 Coolant pump [kW] 0,57 Coolant delivery @ 3,5 bar / 1 bar [l/min] 15/65 Pneumatic unit Air pressure required [bar] 6-8 Air volume required [l/min] 120 Quality according to DIN ISO 8573-1 Class 4 The unit controls the clamping cylinder, tailstock quill and parts catcher.A filter including oiler is integrated to the unit. Adjustment range of clamping cylinder [bar] 2-6

Clamping force at the draw tube [N] 3800-11500

Lubrication system Guide ways and ball screws (featuring oil-save logic) Autom. central oil

lubrication Main spindle, counter spindle (free of maintenance) Grease lubrication Chip conveyor 10-pin Harting plug is included in basic machineThe chip conveyor interface includes „Coolant-Saver Logic“ softwareParts-catcher Pneumatically operated [bar] 6 Max. finished part length [mm] 120 Max. finished part diameter [mm] ø 25 Max. finished part weight [kg] 0,5 Painting Red RAL No. 3020 Light - Grey RAL No. 7035 Graphite - Grey RAL No. 7024 Black RAL No. 9004 Power supply Voltage [V] 3x400 / PE Max. voltage fluctuations [%] +/-10 Frequency [Hz] 50/60 Connected load value [kVA] 6 Main fuse for machine [A gG,gL] 20 s.b. Required short circuit power Siemens / Fanuc [kVA] 350 / 800 Operable temperature range [°C] +10 to +35

EMCOTURN E25 02.01.2019 Page 35 of 43 Dimensions / weight Spindle height above floor [mm] 1131

Machine total height [mm] 1820

Floor space W×D (without chip conveyor) [mm] 1700×1270

Total weight of the machine [kg] 1400

Sound intensity level Average sound emission level [db(A)] 78 According to the following conditions: Measuring method: enveloping surface according to DIN 45 635 Measured point: 1m distance and 1.6m above ground Operating mode: max. spindle speed w/ no load


CONTROL DESCRIPTION: FANUC serie 0 i CNC control / drives

Fanuc serie i CNC control incl. manual Guide i Dialog programming system. Continuous-path control with high sophisticated technology functions using digital drives for standard and complex machining, such as turning, milling, drilling, rigid tapping, polygon turning, ... High dynamical and precise digital drives (i-serie) offer functions such as:

Spindles with C-axis functionality Synchronous spindles Exact Stop and retract function High-speed process signals ...

Interpolation Linear interpolation (G00, G01) Multi-quadrant circular interpolation (G02,G03)

Thread functions Constant lead threading (G33) Multiple thread cutting (G33) Continuous thread cutting(G33) Thread cutting retract

Feed functions Feed mode in increments per minute (G94) Feed mode in increments per revolution (G95) Dwell (G04)

Reference function Reference position return (G28,G30, G53)

Coordinate system Local workpiece coordinate system (G52) Workpiece coordinate system (G53-G59) Workpiece coordinate system preset (G92) Coordinate system (work shift)

Values of coordinate and dimensions

Absolute programming (G90) Incremental programming (G91) Inch (G21) or metric (G20) mode Decimal point programming Diameter programming in X

Spindle functions C-axis contour control (angular programming) Constant surface speed control (G96) Direct spindle speed (G95) Spindle orientation

Tool functions Tool wear and geometry corrector Tool nose radius compensation (G40, G41, G42) Tool offset pairs – 64

Auxiliary functions Standard M-functions Number of miscellaneous M-codes – 4 pairs

Macro Macro B parametric programming

EMCOTURN E25 02.01.2019 Page 37 of 43 Program creation and edition Part program directory (number and name)

Sub-programs Program block search Extended part program editing function Background editing Registered program – 400 Part program storage - 512 KB

Canned cycles External / internal roughing cycle (G77) Thread cutting cycle (G78) Facing cycle (G79) Canned cycle for drilling (G80, G83, G85) Rigid tapping cycle (M29+G84)

Conversational programming MANUAL GUIDE i

Data in/out Key switch to protect data PCMCIA Interface (additional memory space for

program data) Serial interface RS232

Display FANUC LCD colour display 15“

Displayed data Axes positioning Spindle speed Feedrate display Programmed codes display (T,S,M,F) Modale G codes Parts counter Run hour display Clock

Input increments 0,001mm (0,00001inch) or 0,001°

Override Spindle speed : 50% to 120% Feed rate: 0% to 120% Rapid speed: 0% to 120%

Feedrate range 0,001mm/rev to rapid traverse rate

Manual operations Electronic handwheel (MPG) – optional Manual continuous feed - JOG Feedrate override Spindle override

Execution operations Manual Data Input operation – MDI Automatic Single block Program stop (M00) Optional program stop (M01) Block delete - SKIP Program restart DRY RUN

Alarm and diagnostic functions Emergency functions Alarm messages Alarm history display Operation history display Maintenance history display Help screen Diagnostic screen

EMCOTURN E25 02.01.2019 Page 38 of 43 Polygonal turning Due to the synchronisation of the main spindle with the driven tool

spindle, the machine is capable to machine flats (square, hexagon,...) on the workpiece very efficient.

Limit stop switch Software limit switches on any linear axis

Work area limitation Adjustable for the operator

Spindle pitch compensation Available for any linear axes

Back-Lash compensation Available for any linear axes

Control language Language reversible (German or. English)

German English French Italian Spanish

MANUAL GUIDE

MANUAL GUIDE i is the operation guidance to support an operator on many situations such as creating a part program, checking by machining simulation, set-up and actual machining. These operations can be done on the only one screen. ISO code form is adopted as the part program format, it is widely used on many CNC machine tools, furthermore, machining cycles, which can realize complicated machining motions by simple programming, are provided.

Stock removal cycle With the „Stock removal“ cycle, a contour programmed can be produced from a blank by means of paraxial stock removal. The contour can include relief-cut elements. The technology (roughing/finishing/complete machining) is selectable. The cycle can be called from any collision-free position.

Thread cutting cycle With the „Thread cutting“ cycle you can machine cylindrical and tapered outside and inside threads with constant lead in longitudinal or face machining. Both single threads and multiple threads can be cut. In multiple thread cutting, the threads are cut one after the other.Infeed is automatic. You can select either constant infeed per cut or constant cross-section of cut. A right-hand thread is determined be the spindle direction. Feedrate and spindle override both have no effect in thread travel blocks.

Grooving cycle The grooving cycle allows symmetrical recesses to be produced for longitudinal and facing operations on any straight contour elements. Outside and inside recesses can be made.


Drilling cycle The tool drills at the programmed spindle speed and feedrate to the programmed final drilling depth. Deep hole drilling is performed with a depth infeed of a maximum definable depth executed several times, increasing gradually until the final drilling depth is reached. The drill can either be retracted to the reference plane+safety distance after every infeed depth for swarf removal or retracted in each case by 1mm for chip breaking.

Rigid tapping The tool drills at a programmed spindle speed and feedrate to the programmed thread depth. With this CYCLE84 you can perform rigid tapping operations. No special holder with an integrated length compensation is needed.

Reaming cycle This cycle can be used to ream axial or radial holes.

Milling cycles A wide range of milling cycles can be used for milling operations. This ensure easy programming at the machine and a quick set-up for the production.

Graphical simulation

Fast and realistic simulation incl. Animation. Raw part and machining process is shown in 3D graphics.


CONTROL DESCRIPTION: SIEMENS 828D

CNC control / drives 828D SolutionLine, Sinamics S120

High performance CNC control for ultimate accuracy and machining speed. SINUMERIK 828D and SINAMICS drive and motors are perfectly tailored for state of the art turning machines. Powerful CNC-functions combined with a unique 80bit NANOFP Accuracy (80 bit floating point accuracy from the position control to the internal encoder resolution) enable highest work-piece accuracy at a minimum of machining time. With a flexible CNC programming language and the state of the art ShopTurn machining step programming, single parts as well as large batch series can be programmed and machined with maximum effectiveness. Due to powerful kinematic transformations and a large set of technological cycles, SINUMERIK 828D also meets the demands of high sophisticated machine applications with driven tools and sub-spindle.

Highlights

Modern, colorful and clear user surface Technology overlapping programming (turning, milling,

drilling, tapping,...) Contextual help function and support 3D Graphics and 3D simulation Animated support graphics Simple programming via ProgramGUIDE Calculator function Program preview, USB-port, etc.

Data in/out Via CNC full keyboard at the operator panel, USB-PORT and Ethernet.

Programming SINUMERIK G-code programming with high-level language commands for flexible programming of medium and large batch work-pieces

programGUIDE: technology cycle support for SINUMERIK G-code programs

ShopMill machining step programming for efficient programming of single and small batch work-pieces (CNC option)

Built-in ISO code interpreter Program manager with readable part program names Program manager with full access to all media devices

Display operator panel incl. 10,4“ TFT- colour monitor

Buffered CNC memory 3 MB

Minimum block cycle time 6 ms Max. no. of tools/cutting edges 128/256

Program storage Work piece / part program / sub program directories with alpha-numeric character (max. 24) are used for user friendly and transparent handling.

Sub-program maximum 8 subroutine levels,

Math. calculation functions +,-,,, cos, sin, tan, e-function, In, =, >,<,, etc. System of units Metric or inch (reversible)

EMCOTURN E25 02.01.2019 Page 41 of 43 Smallest increment unit 0,001mm (0,00001inch) or 0,001°

Input dimension incremental or absolute dimension

Feedrate One to one in mm/rev or mm/min

Override Spindle override: 50% to 120% Feed override: 0% to 120% Rapid override: 0% to 120%

Feedrate range 0,001mm/rev to rapid traverse rate

Threading operation Longitudinal, transversal or tapered with constant or linear in/decreasing lead, single or multiple threads with angular approach or run-out path.

Synchronous tapping Taps can be machined with any spindle without compensation holder. Speed and feedrate is fully synchronised.

Work shift Adjustable or programmable via FRAMES (TRANS,ROT, MIRROR,SCALE)

Spindle speed Input in rpm or V-const. m/min

Spindle speed limitation Adjustable or programmable

Coordinate system Cartesian or polar coordinates and cylinder-coordinates

Tool data Tool offset selection via T- and D-number (PowerMill: „Random access“ tool management for the tool changer, tool life management,... )

Cutter radius compensation Programmable via G40,G41,G42

Real-time clock Time is still set after the machine is switched off.

Machining time The time between cycle start and end of program (M30) is shown on the control. Machining segments can be timed individually.

Limit stop switch 2 Software limit switches on any axis

Work area limitation Adjustable for the operator

Spindle pitch compensation Available for any axes

Back-Lash compensation Available for any axes

Cylinder interpolation Simplified due to TRACYL (X/Y/Z)

Face side interpolation Simplified due to TRANSMIT function - (X/Y/Z))

Helical interpolation Enables internal and external thread milling.

Program simulation

Graphical CNC simulation in 3D rendering and also in the planes

Block search Program number, line number and target position can be searched.

Dry-run Used to test the program without spindle rotation and coolant. The feed override controls any axis movement.

Access protection Several programs, tool data, work shifts, etc. can be locked via a key switch.

Back-ground editing Programs can be written and edited while the machine is in production.

Machining from external Programs can be loaded and executed via a network or USB-Port.

Diagnose function Continuous condition monitoring due to the integrated diagnose system. Alarms are display in plain text format.

Program coordination Programs can be synchronized by using WAITMARKS.

Operating modes

JOG AUTOMATIC MDA – Manual Data Automatic REPOS REFERENCE


ProgramGUIDE and ShopTurn cylces

Contour calculator

Free contour programming; An integrated contour calculator calculates any missing parameter for you, provided that they can be computed from other parameters. You can chain a maximum of 50 contour elements. Contour transition elements “radius and chamfer” are also provided to help you chain contour elements. The programmed contours are transferred to the edited parts program.

Machining cycles

Stock removal cycle With the „Stock removal“ cycle, a contour programmed in a subroutine can be produced from a blank by means of paraxial stock removal. The contour can include relief-cut elements. The technology (roughing/finishing/complete machining) is selectable. The cycle can be called from any collision-free position.

Grooving cycle The grooving cycle allows symmetrical and asymmetrical recesses to be produced for longitudinal and facing operations on any straight contour elements. Outside and inside recesses can be made.

Undercut cycle With this cycle, undercuts to DIN509 of forms E and F can be produced with usual loading for a finished part diameter > 3mm.

Thread cutting cycle With the „Thread cutting“ cycle you can machine cylindrical and tapered outside and inside threads with constant lead in longitudinal or face machining. Both single threads and multiple threads can be cut. In multiple thread cutting, the threads are cut one after the other. Infeed is automatic. You can select either constant infeed per cut or constant cross-section of cut. A right-hand thread is determined be the spindle direction. Feedrate and spindle override both have no effect in thread travel blocks.


Drilling cycle The tool drills at the programmed spindle speed and feedrate to the programmed final drilling depth. Deep hole drilling is performed with a depth infeed of a maximum definable depth executed several times, increasing gradually until the final drilling depth is reached. The drill can either be retracted to the reference plane+safety distance after every infeed depth for swarf removal or retracted in each case by 1mm for chip breaking.

Rigid tapping The tool drills at a programmed spindle speed and feedrate to the programmed thread depth. With this CYCLE84 you can perform rigid tapping operations. No special holder with an integrated length compensation is needed.

Tap drill-milling cycle With a special tap-drill the core hole of the thread can be drilled and the thread milled right after.

Milling cycles A wide range of milling cycles can be used for milling operations. This ensures easy programming at the machine and a quick set-up for the production.

Engraving cycle Allows to engrave text along a line or an arc. The text can be fixed or variable. E.g. date, clock time, part number, etc. can be written on the part.

Simulation

Simulation 2D-simulation of tool path 3D-simulation of finished part and tool path Calculation of cutting time Background editing while the machine is running

SUBJECT TO TECHNICAL CHANGES !

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