TECHNICAL SPECIFICATION HYPERTURN 65...

EMCO GmbH. 25.04.2018 Salzburger Straße 80 A-5400 Hallein-Taxach AUSTRIA

TECHNICAL SPECIFICATION

HYPERTURN 65

DUOTURN

and

TRIPLETURN

MODULAR CNC-MACHINECONCEPT FOR HIGH-END COMPLETE MACHINING

WITH SIEMENS 840 D-sl incl. emcoNNECT OR FANUC 31iB

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 2 of 106

SIEMENS:

FANUC

HYPERTURN 65 DUOTURN

FANUC

HT65-1000 SM2Y DUOTURN with two tool turrets,

driven tools and 1x Y-axis (R9LF03)

HT65-1300 SM2Y DUOTURN with two tool turrets,

driven tools and 1x Y-axis (R9BF03)

HT65-1000 SM2Y2 DUOTURN with two tool turrets,

driven tools and 2x Y-axes (R9LF04)

HT65-1300 SM2Y2 DUOTURN with two tool turrets,

driven tools and 2x Y-axes (R9BF04)

HT 65 DT + TT

SIEMENS

HT65-1000 SM2Y DUOTURN with two

tool turrets, driven tools and 1x Y-axis

(R9LS03)

HT65-1300 SM2Y DUOTURN with two

tool turrets, driven tools and 1x Y-axis

(R9BS03)

HT65-1300 SM3Y TRIPLETURN with

three tool turrets, driven tools and 1x Y-axis

(R9BS31)

HT65-1000 SM2Y2 DUOTURN with two

tool turrets, driven tools and 2x Y-axes

(R9LS04)

HT65-1300 SM2Y2 DUOTURN with two

tool turrets, driven tools and 2x Y-axes

(R9BS04)

HT65-1300 SM3Y2 TRIPLETURN with

three tool turrets, driven tools and 2x Y-axes

(R9BS32)

HT65-1300 SM3Y3 TRIPLETURN with

three tool turrets, driven tools and 3x Y-axes

(R9BS33)


Contents: HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett)) __________________________________________ 4 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY22)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr)) ________________________________ 5 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett)) __________________________________________ 6 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY22)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr)) ________________________________ 7 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr//lleefftt)) ______________________________________ 8 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY22)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ____________________________________________ 9 ((uuppppeerr//lleefftt ++ lloowweerr)) ____________________________________________________ 9 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY33)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd tthhrreeee YY--aaxxeess __________________________________________ 10 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett)) _________________________________________ 11 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY22))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr)) _____________________________________ 12 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett)) _________________________________________ 13 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY22))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr)) _____________________________________ 14

emcoNNECT for SINUMERIK 840D-sl __________________________________ 15 MAIN MACHINE OPTIONS: __________________________________________ 16 CONTROL LANGUAGES: ____________________________________________ 21 OPTIONS FOR emcoNNECT/SINUMERIK 840D-sl ________________________ 23 CONTROL OPTIONS: FANUC 31i-B ___________________________________ 28 3D-MACHINE DATA: ________________________________________________ 30 MACHINE INSTALLATION KIT: _______________________________________ 31 EMCO CPS-PILOT: _________________________________________________ 32 ESPRIT PROGRAMMING SYSTEM: ___________________________________ 33 ACCESSORIES FOR BAR MACHINING: ________________________________ 35 EMCO SHORT BAR LOADER: ________________________________________ 36 EMCO TOP LOAD 10 - 65 / 3200: ______________________________________ 38 FURTHER MACHINE ACCESSORIES: _________________________________ 41 CLAMPING DEVICE F. SPINDLE SIZE 65 (A2-6) _________________________ 49 CLAMPING DEVICE FOR HT65 BIGBORE 77 (A2-8) AND ACCESSORIES ____ 58 CLAMPING DEVICE FOR HT65 SUPER BIGBORE 95 (A2-8) AND ACCESSORIES _________________________________________________________________ 63 AUTOMATION FOR MACHINE WITH SIEMENS: _________________________ 67 PACKING FOR GANTRY LOADER ____________________________________ 73 UNLOADING THROUGH THE COUNTER SPINDLE _______________________ 73 TOOL HOLDERS VDI 30 (NEW) - DIN 69 880:____________________________ 74 TOOL HOLDER SIZE VDI 40 (DIN 69 880) _______________________________ 83 BMT-TOOL HOLDER _______________________________________________ 90 PACKING FOR MACHINE: ___________________________________________ 95 TECHNICAL DATA FOR HYPERTURN 65 _______________________________ 96 CONTROL DESCRIPTION: 840D – Solution Line _________________________ 99 CONTROL DESCRIPTION: FANUC 31i-B ______________________________ 103


R9L S03 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett))

Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1050mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

Main spindle - 29 kW Counter spindle - 29 kW

Spindle speed: Main spindle 0 – 5000 rpm Counter spindle 0 – 5000 rpm

Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6

Y-axis at upper slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

spindle Steuerung Sinumerik 840D-sl / OPERATE

o emcoNNECT/APP based user surface o 22“ Multi-Touch Display o IPC with 240 GB o SHOPTURN conversational programming o USB-interface o Ethernet interface o 3D graphical simulation, etc.

2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis

programming Chip conveyor; featuring “Coolant-saver“ logic –

Output height: 1200mm Coolant system integrated into chip-conveyor

2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V – power socket at the operator panel 4 pcs. leveling pads

Documentation


R9L S04 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY22)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr))





Two Y-axes at upper and lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter








Documentation


R9B S03 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett))













Documentation


R9B S04 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY22)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr))













Documentation


R9B S31 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr//lleefftt))





Y-axis at upper/left slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter








Documentation


R9B S32 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY22)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lleefftt ++ lloowweerr))





Two Y-axes, one at upper/left and one at lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter








Documentation


R9B S33 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY33)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd tthhrreeee YY--aaxxeess





Three Y-axes, one at each slide system with a stroke of +/- 50mm

Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter








Documentation


R9L F03 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett))






spindle Fanuc 31i-B control

o Manual Guide i conversational programming o USB-interface o Ethernet interface o TFT colour display 15” o 3D graphical simulation o Interface RS 232, etc.

2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle

Chip conveyor; featuring “Coolant-saver“ logic – Output height: 1200mm

Coolant system integrated into chip-conveyor 2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean


Documentation


R9L F04 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY22))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr))












Documentation


R9B F03 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett))












Documentation


R9B F04 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY22))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr))












Documentation


emcoNNECT for SINUMERIK 840D-sl

emcoNNECT - Connected Machine as a control center for the entire production process

emcoNNECT control panel for optimized machine operation incl. 22 "multi-touch display, industrial PC and keyboard incl. HMI hotkeys. emcoNNECT provides the necessary connectivity for networking the production environment and thus the prerequisite for the Industry 4.0 era. The SINUMERIK user interface is supplemented with functionalities that are useful for operation, such as: • Dashboard with clear presentation of the current machine status • MDE / BDE function for the user • Documentation app with machine documentation, spare parts lists, programming instructions, etc. on board • Remote support for remote diagnostics and remote maintenance • Remote Desktop for connection to an external workstation, e.g. for CAD / CAM, etc. • Web browser enables connection to browser-based IT systems, etc. • OPC UA interface for integration into the operating environment • Platform for future extensions and special applications Further details see product brochure.

Note: In conjunction with the emcoNNECT option, the SIEMENS control panel components OP15 (15 "screen) KB483 and MCP483 (NC keyboard and machine control panel) are no longer required. The control hardware base for the emcoNNECT option forms a 22 "Panel Industrial PC (IPC477: Intel Core i3-6102E / 3x Gigabit Ethernet (IE / PN) / 4GB Memory and HMI Operating System Windows 7 Ultimate / 240GB Solid-State Drive SATA) and a customized Premium PC keyboard and machine control panel (MCP530). Networkable with CAD / CAM products. Open for forward-looking emcoNNECT APP extensions. Uniform surface for all new high-tech machines from EMCO.


MAIN MACHINE OPTIONS:

R9Y 020 SURCHARGE MT65-1000 / HT65 BigBore-LEFT

Max. bar capacity 3 inch (ø76,2mm) instead of standard ø65mm (main spindle). Draw-tube connection: M85 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 4000 rpm Max. torque: 250 Nm Max. power: 29 kW Max. chuck size: ø250 mm

Factory installed only! R9Y 660 SURCHARGE MT65-1000 / HT65 –

SuperBigBore-LEFT

Max. bar capacity 95mm instead of standard ø65mm (main spindle). Draw-tube connection: M102 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 3500 rpm Max. torque: 360 Nm Max. power: 37 kW Max. chuck size: ø250 mm

Factory installed only! R9Y 050 SURCHARGE MT65-1000 / HT65

BigBore-RIGHT

The counter spindle size 65 becomes replaced by the size 76 with spindle nose A2-8 incl. part ejector. Draw-tube connection: M85 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 4000 rpm Max. torque: 250 Nm Max. power: 29 kW Max. chuck size: ø250 mm

Factory installed only! R9Y 070 SURCHARGE MT65-1000 / HT65 –

SuperBigBore-RIGHT

The counter spindle size 65 becomes replaced by the size 76 with spindle nose A2-8 incl. part ejector. Draw-tube connection: M102 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 3500 rpm Max. torque: 360 Nm Max. power: 37 kW Max. chuck size: ø250 mm

Factory installed only!


R9Z 410 SURCHARGE VDI 40 FOR HYPERTURN 65-DT

Tooling system VDI 40 replaces VDI 30 for Hyperturn 65-DT with driven tools on both tool turrets! Max. speed: 4500rpm Max. torque: 25Nm Max. power: 6,7kw Attention: Please refer to tool interference diagram !

Factory installed only !! R9Z 400 SURCHARGE VDI 40 FOR HYPERTURN 65-TT

Tooling system VDI 40 replaces VDI 30 for Hyperturn 65-TT with driven tools on all three tool turrets! Max. speed: 4500rpm Max. torque: 25Nm Max. power: 6,7kw Attention: Please refer to tool interference diagram !

Factory installed only !! R9Y 940 Surcharge for BMT-turret including direct

drive motor / >upper-right-turret</SIEMENS

The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: 12 000 rpm Max. drive power: 10 kW Max. torque: 30 Nm Attention: This option is only available for the HT65-DT and MT65-1000.

Factory installed only! R9Y 950 Surcharge for BMT-turret including direct

drive motor / >lower-turret</SIEMENS

The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: 12 000 rpm Max. drive power: 10 kW Max. torque: 30 Nm Attention: This option is available for the HT65-DT, HT65-TT and HT65-PM.



R9Y 960 Surcharge for BMT-turret including direct drive motor / > upper-left-turret < for HT65-TRIPLETURN/SIEMENS

The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: 12 000 rpm Max. drive power: 10 kW Max. torque: 30 Nm Attention: This option is available for the HT65-TT.

Factory installed only! R9F 940 Surcharge for BMT-turret including direct

drive motor / >upper-right-turret</FANUC

The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: 12 000 rpm Max. drive power: 10 kW Max. torque: 30 Nm Attention: This option is only available for the HT65-DT and MT65-1000.

Factory installed only! R9F 950 Surcharge for BMT-turret including direct

drive motor / >lower-turret</FANUC

The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: 12 000 rpm Max. drive power: 10 kW Max. torque: 30 Nm Attention: This option is available for the HT65-DT, HT65-TT and HT65-PM.

Factory installed only! 010 271 PRICE DEDUCTION / NC-TAILSTOCK

FOR HT65-1000

Price deduction for full automated NC-driven tailstock instead of counter spindle. Travel: 800 mm Max. thrust: 10 kN Max. traveling speed: 15 m/min I.D. taper for live center: MT4



010 280 PRICE DEDUCTION / NC-TAILSTOCK FOR HT65-1300

Price deduction for full automated NC-driven tailstock instead of counter spindle. Travel: 1050 mm Max. thrust: 10 kN Max. traveling speed: 15 m/min I.D. taper for live center: MT4

Factory installed only! 010 290 PRICE DEDUCTION / NC-STEADY REST –

HT65-1000 / HT65-1300

Type: RÖHM SLZ-1152/C80,RZ,SS,ZS,SE

Clamping range: ø11-152 mm Max. force / roller: 10 000 N

(to 50 bar activations pressure) Incl. 1 set of cylindrically rollers End position monitoring Chip protection Central oil lubrication Travel in X (hydraulically): 200 mm Travel in Z (servo controlled): 800/1050 mm

This option can be offered for the following models: R9LS03 / R9TS03 / R9BS03 / R9CS52

Factory installed only! 440 850R SPEARE ROLLERS- CYLINDRICALLY

1 set of cylindrical spear rollers for RÖHM steady rest SLZ 1152/C80 consisting of 3 single rollers.

440 860R SPEARE ROLLERS- CONVEX

1 set of convex spear rollers for RÖHM steady rest SLZ 1152/C80 consisting of 3 single rollers. Mainly used for conical parts and for travelling steady rest.

On request NC-STEADY REST – SMW SLU-X 3

Type: SMW SLU-X-3 ZS Clamping range: ø12-152 mm Max. force / roller: 10 000 N

(to 60 bar activations pressure) Incl. 1 set of cylindrically rollers End position monitoring Chip protection Central oil lubrication Travel in X/Z-axis: 200/800 mm



On request NC-STEADY REST – SMW SLU-X 3.1

Type: SMW SLU-X-3.1 ZS Clamping range: ø20-165 mm Max. force / roller: 10 000 N

(to 60 bar activations pressure) Incl. 1 set of cylindrically rollers End position monitoring Chip protection Central oil lubrication Travel in X/Z-axis: 200/800 mm



CONTROL LANGUAGES: Standard-Languages:

DE6 400 Control language / GERMAN

Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

EN6 400 Control language / ENGLISH

Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

TA6 400 Control language / ITALIAN

Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

Additional languages for extra costs:

FR6 400 Control language / FRENCH

Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

SP6 400 Control language / SPANISH


SE6 400 Control language / SCHWEDISH Additional control language, switchable to

English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

CZ6 400 Control language / CZECH


DK6 400 Control language / DANISH



NL6 400 Control language / DUTCH


FI6 400 Control language / FINNISH


HU6 400 Control language / HUNGARIAN


PL6 400 Control language / POLISH


PT6 400 Control language / PORTUGUESE


RU6 400 Control language / RUSSIAN


TR6 400 Control language / TURKISH


CN6 400 Control language / CHINESE-SIMPLE



OPTIONS FOR emcoNNECT/SINUMERIK 840D-sl

X3Z 630 ELECTRONIC HANDWHEEL – 840D-sl / MT65/HT65

Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door. ATTENTION: For machines with gantry loader, this hand-wheel is replaced by the operating and display element Siemens HT2.

Retrofit able through EMCO technician! X3Z 161 EMCO TOOL LOAD MONITORING / 840D-sl

This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately.

Retrofit able through EMCO technician! X3Z 670 GEAR HOBBING / 840D-sl

Siemens software option „electronic gear shaft“ used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain).

Factory installed only!! X3Z 710 BALANCE CUTTING / 840D-sl

Enables the simultaneous cutting of a contour with two cutting tools. The control software makes it possible to program this highly sophisticated machining task directly on the machine without the need for a CAD/CAM system.

Retrofitable through EMCO technician! X3Z 720 ALTERNATE SPINDLE SPEED / 840D-sl

When machining workpieces, vibrations can occur which can be reduced by permanent speed changes. With the simple input of 3 parameters in an input mask thus increased process reliability can be achieved.

Retrofitable through EMCO technician!


X3Z 740 TAILSTOCK-FUNCTION FOR TURRET / 840D-sl

This cycle allows the use of a live-center mounted on the turret to support the workpiece. Therefore shaft parts can be supported and machined in machines without tailstock but with the help of the second turret. The max. feed force is limited to 50% of the max. axis force.

Retrofitable through EMCO technician! X3Z 750 TAILSTOCK-FUNCTION FOR COUNTER

SPINDLE / 840D-sl

This cycle allows the use of the counter spindle with mounted live-center to support the workpiece. So shaft parts can also be supported and machined in machines without a tailstock but with the help of the counter spindle being used. The max. feed force is limited to 50% of the max. axis force.

Retrofitable through EMCO technician! X3Z 301 EMCO NETSERVICE / SIEMENS

Activation of the Netservice Function at the machine control and connection to a server. The period of use is limited to 12 months, but extendable by additional 12 months. Advantage: Online-Diagnoses, Online-Updates, Internet based, etc. Simple as a web-mail and safe as online-banking!

Retrofitable through EMCO technician! X3Z 690 SHOPTURN EXTENSION PACKAGE

Consisting of: Rest material removing cycle Monitoring function for simulation

Retrofit able through EMCO technician ! X3Z 460 CAD-READER FOR SINUMERIK

Functions by the CAD Reader: Import DXF files Hide graphics layers Automatic contour trace Optional workpiece zero per contour/drill

point Several contours/drill points can be selected

simultaneously Create and convert contours or drill patterns

for ShopMill, ShopTurn, SINUMERIK Operate

Display existing contours/drill points in geometry processor/cycles support.

Available for HMI OPERATE 4.7 and higher!

Retrofit able through EMCO technician!


X3Z 390 ENERGY CONTROL FOR SINUMERIK

A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine.

Factory installed only !!


GLASS SCALES:

R9Z 200D COMPRESSED AIR UNIT FOR THE GLASS SCALES

This compressed air unit must be ordered once together with the optional glass scales! It supplies clean and optimized sealing air to the individual glass scale.

Factory installed only! R9Z 210S GLASS SCALE FOR THE X1-AXIS /

MT65/HT65 – UPER SYSTEM

Absolute, direct measuring system (Heidenhain) for the X1-axis including sealing air.

Factory installed only! R9Z 240S GLASS SCALE FOR THE X2-AXIS /

HT65 – LOWER SYSTEM




R9Z 270S GLASS SCALE FOR THE X3-AXIS / HT65-TT – UPER LEFT SYSTEM


Factory installed only! R9Z 220S GLASS SCALE FOR THE Y-AXES /

MT65/HT65

Absolute, direct measuring system (Heidenhain) for the Y-axis including sealing air. Attention: Please specify quantity!

Factory installed only! R9Z 235S GLASS SCALE FOR THE Z1-AXIS/MT65/

HT65-1000DT/HT65-1300DT UPPER SYSTEM

Absolute, direct measuring system (Heidenhain) for the Z1-axis including sealing air.

Factory installed only! R9Z 260S GLASS SCALE FOR THE Z2-AXIS / HT65

LOWER SYSTEM


Factory installed only! R9Z 230S GLASS SCALE IN Z1/Z3-AXIS /

HT65-1300 TT - UPPER LEFT/RIGHT SYSTEM

Absolute, direct measuring system (Heidenhain) for the Z1/Z3-axes including sealing air. Attention: Please specify quantity!



CONTROL OPTIONS: FANUC 31i-B

X3Z 600 ELECTRONIC HANDWHEEL Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door.

Retrofit able through EMCO technician ! X3Z 150 EMCO TOOL LOAD MONITORING-

FANUC 31i

This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately.

Retrofit able through EMCO technician ! X3Z 335 MEMORY EXTENSION – FANUC 31i

Programs can be stored on a Compact Flash card with a memory of 2GB.

X3Z 380 ENERGY CONTROL FOR FANUC 31i

A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine.

Retrofit able through EMCO technician! X3Z 085 GEAR HOBBING – FANUC 31i

Fanuc software option „electronic gear shaft“ used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain).



GLASS SCALES:

R9Z 200D COMPRESSED AIR UNIT FOR THE GLASS SCALES

This compressed air unit must be ordered once together with the optional glass scales! It supplies clean and optimized sealing air to the individual glass scale.

Factory installed only! R9Z 210F GLASS SCALE FOR THE X1-AXIS /

MT65/HT65 – UPER SYSTEM


Factory installed only! R9Z 240F GLASS SCALE FOR THE X2-AXIS /

HT65 – LOWER SYSTEM




R9Z 220F GLASS SCALE FOR THE Y-AXES / MT65/HT65

Absolute, direct measuring system (Heidenhain) for the Y-axis including sealing air. Attention: Please specify quantity!

Factory installed only! R9Z 235F GLASS SCALE FOR THE Z1-AXIS/MT65/

HT65-1000DT/HT65-1300DT UPPER SYSTEM


Factory installed only! R9Z 260F GLASS SCALE FOR THE Z2-AXIS / HT65

LOWER SYSTEM



3D-MACHINE DATA:

R9Z 603D 3D-MACHINE DATA / HT65DT-1000

3D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case!

R9Z 203D 3D-MACHINE DATA / HT65DT-1300



R9Z 003D 3D-MACHINE DATA / HT65TT-1300


MACHINE INSTALLATION KIT:

R9Z 460 MACHINE INSTALLATION KIT

Consisting of: 4x angle plates to fasten the machine to

the floor 4x anchor bolts to lag the machine to the

floor

010 122 LASER MEASUREMENT AND PITCH

ERROR COMPENSATION

Measurement of the positioning tolerance to ISO 230 and VDI/DGQ 3441 made for all linear axis of the machine over the whole stroke including documentation for all measured axis. ATTENTION: The values can only be guaranteed under EMCO standardised environmental conditions. ONLY IN THE FACTORY



EMCO CPS-PILOT:

224 530 EMCO CPS-PILOT FOR HYPERTURN Following native data formats can be imported: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

The EMCO CPS-PILOT is the virtual EMCO HYPERTURN running on a PC. The user is working on an external programming unit with the virtual copy of the machine. This enables to write, test and optimize NC-programs before setting up the machine. This all allows the user to reach up most machine running time and minimizes the machine set-up time to zero. Including ToolShapes to configure the tooling for the simulation. The advantages:

Siemens OPERATE user surface identical to the one of the machine

The user is working as usual on the Siemens-user surface

3D simulation behaves the same as the real machine Collision monitoring for chucking, work piece, tools, tool

holders and machine components. JOG and MDA mode as on the real machine Ideal for internal machining and operator training

► Increase of the real productivity! Automation equipment will not be simulated! Customer data: Company: . Address: . Tel.: Fax.: . Contact person: . E-Mail: . Customer P.O.-No.: ___ .

224 550 EMCO CPS-PILOT (ADDITIONAL MACHINE ADAPTATION WITH IDENTICAL SW-VERSION)

Additional machine adaptation for EMCO CPS-PILOT (224530) with the precondition, that the machine got the identical software version. (Example: Customer has a HYPERTURN 45 and wants to simulate a HYPERTURN 65-DUOTURN. In this case, both machines must have the identical Siemens software version (e.g. OPERATE 4.7).

010 255 BASIC TRAINING FOR EMCO CPS-PILOT

1 day training for EMCO CPS-PILOT. Max. number of persons: 2 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!) 2 days are generally enough!


ESPRIT PROGRAMMING SYSTEM: 224 510 EMCO-ESPRIT PACKAGE / HYPERTURN 65-DT

ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

RRP LIST PRICE: 16.400,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNC-program from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of:

2 spindle 2 tool turret 1 steady-rest (not synchronized) C-axes Y-axis Driven tools

The package includes: ESPRIT Basis License, ESPRIT SolidTurn Production, ESPRIT SolidMillTurn Advanced, EMCO HYPERTURN standard postprocessor for

Siemens or Fanuc EMCO HYPERTURN 3D machine-model simulation Incl. ToolShapes

Customer data for licensing: Company: Address: Tel.: Fax.: Contact Person: E-Mail: Customer P.O.-No.: ESPRIT Software-Maintenance contract not included.

224 515 EMCO-ESPRIT PACKAGE/HYPERTURN 65-TT

ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

RRP LIST PRICE: 18.400,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNC-program from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of:

2 spindle 3 tool turret 1 steady-rest (not synchronized) C-axes 3 Y-axes Driven tools

The package includes: ESPRIT Basis License, ESPRIT SolidTurn Production, ESPRIT SolidMillTurn Advanced, EMCO HYPERTURN standard postprocessor for

Siemens EMCO HYPERTURN 3D machine-model simulation Incl. ToolShapes

Customer data for licensing: Company: Address: Tel.: Fax.: Contact Person: E-Mail: Customer P.O.-No.: ESPRIT Software-Maintenance contract not included.


010 250 BASIC TRAINING FOR ESPRIT CAD/CAM

3 days basic training for ESPRIT CAD/CAM software. Max. number of persons: 3 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!)

224 580 SURCHARGE FOR ESPRIT FREEFORM

Enables to machine freeform surfaces based on 3-axes interpolation. Upgrades the existing SolidMill or SolidMillTurn modul by NURBS-based 3-axes-multi-surface milling and volume milling. Includes also HSC-machining and optimization of NC-programs.


ACCESSORIES FOR BAR MACHINING:

R9Z 100 FINISHED PARTS CATCHER AND CONVEYOR / HT65 / MT65-1000

Automatic parts catcher system to unload the components from the main or counter spindle to a conveyor belt. This belt is moving forward after every cycle to prevent parts falling on each other. Max. finished part length: 200 mm Max. finished part diameter: 65 (76/95) mm Max. finished part weight: 4,5 kg Belt dimensions: 1400 x 180 mm

Factory installed only! X1Z 145 EMCO BAR LOADER INTERFACE FOR

SECOND-PARTY BAR LOADERS

Interface for the attachment of bar loaders or feeders. Programming is carried out via M functions. The signal exchange takes place via a HARTING plug and must be adapted by the bar loader manufacturer according to the EMCO standard! NEW: Safety signals are carried out with two channels!

Factory installed only! R9Z 035 MACHINE STATUS LAMP LED

The machine status lamp is divided in 3 color ranges: Red ... Alarm Green ... Automatic mode White ... Material handling

Retrofit able through EMCO technician! R6Z 270 PLASTIC INSERT PUSHING SIZE 65

to be machine customised according to bar diameter (Ø66,4-0,1 x 74,5+0,1 / 13 pieces required)

S6Z 270 PLASTIC INSERT PUSHING SIZE 77

to be machined customised according to bar diameter. (Ø76,9-0,1 x 85+0,2 / 11 pieces required)

R6Z 280 PLASTIC INSERT PUSHING SIZE 95

to be machined customised according to bar diameter. (Ø95,4-0,1 x 115+0,2 / 9 pieces required)


EMCO SHORT BAR LOADER:

R9Z 930 EMCO SL1200 FOR MT65-1000, HT65-DT AND TT INCL. EMCO INTERFACE

Short bar loading magazine for automatic loading of short bar stock with a diameter from 8 to 95 mm and a length up to 1200mm. The loading magazine is very compact and space-saving and also very simple to be used. Including EMCO Interface!!

TECHNICAL DATA: Bar length: 150 – 1200 mm Bar diameter: 8 – 95 mm Max. feed rate: 60 m/min Time for bar feed: approx. 3 sec Time for bar change: approx. 15 sec Bar storage surface: 560 x 1210 mm Storage capacity: 10 bars with ø 55 mm or 70 bars with ø 8 mm Bar in-feed side: Backside Power supply: 24 Volt DC (Interface) Air main supply: 6 bar Length: 1700 mm Width: 1250 mm Pusher rod/spindle height: 1090-1380 mm Weight: approx. 500 kg Safety features: according to CE Includes:

Push rod ø 15 mm Push rod ø 8 mm Fastening material Slide system to move the loader longitudinal

(approx. 400 mm) Documentation

Advantages:

Small foot print Simple to operate Simple and quick set-up change Possibility to load billets Easy adjustment of the diameter High-Speed function EMCO Design

Loading of hexagon and square bar stock not possible!!


L1Z010 DRAWERS FOR SL1200

In the two drawers, which are integrated in the bar loader frame, reduction bushings, hand tools or other utensils can be stored. The maximum load per drawer is 20 kg.



ZVZ341875 STANDARD PACKING SL1200 For easy pick-up with the forklift.

Consisting of: pallet, Rolamit-cover

ZVP547220 CLIMATE PACKING SL1200 for transportation over-sea.

Consisting of: pallet, dehumidifier, aluminum-cover and miscellaneous

ZVP302145 WOODENBOX SL1200 Additional protection for critical transportation

DE 1200 SL1200 Instruction Manual / GERMAN EN 1200 SL1200 Instruction Manual / ENGLISH TA 1200 SL1200 Instruction Manual / ITALIAN

FR 1200 SL1200 Instruction Manual / FRENCH

SP 1200 SL1200 Instruction Manual / SPANISH SE 1200 SL1200 Instruction Manual / SCHWEDISH CZ 1200 SL1200 Instruction Manual / CZECH

DK 1200 SL1200 Instruction Manual / DANISH

NL 1200 SL1200 Instruction Manual / DUTCH

FI 1200 SL1200 Instruction Manual / FINNISH

HU 1200 SL1200 Instruction Manual / HUNGARIAN PL 1200 SL1200 Instruction Manual / POLISH

PT 1200 SL1200 Instruction Manual / PORTUGUESE RU 1200 SL1200 Instruction Manual / RUSSIAN TR 1200 SL1200 Instruction Manual / TURKISH CN 1200 SL1200 Instruction Manual / CHINESE-SIMPLE


EMCO TOP LOAD 10 - 65 / 3200: R9Z 902 EMCO TOP LOAD 10-65/3200 INCLUSIVE

EMCO BAR LOADER INTERFACE-NEW

Single channel Bar loader for automated loading of bar stock. Diameter range: 10 to 65mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to ø60 mm

> 60 mm to the front SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5mm/m Bar ends must be free of burrs and may not be bent! For bar diameter smaller than 25 mm it´s advisable to use

reduction bushings (R6Z270) for the machine spindle TECHNICAL DATA: Bar length: 1500 – 3200 mm Bar diameter: 10 – 65 mm Travelling speed: 0 - 30 m/min Storage capacity approx. 300 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80Liter / ISO VG 100 Length: 4410mm Width: 1090mm Total height: 1420-1790mm Weight: approx. 2200 kg Safety devices: CE compliant Includes: Fastening material Slide system to move the loader longitudinal

(approx. 800mm) Conical centering sleeve 65 Clamping sleeve blank 65 (Polymer) 2x adaptor (ø14/ø20mm)

Documentation

Nachrüstbar durch EMCO Fachpersonal! 434 570 SEAWORTHY PACKING

TOP LOAD 10-65/3200

The loader is packed with aluminium bandage, for transportation over-seas.


R9Z 912 EMCO TOP LOAD 10-65/3200 MULTI-LEVEL INCL. EMCO BAR LOADER INTERFACE-NEW

Single channel Bar loader for automated loading of bar stock. Diameter range: 10 to 65mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Extended bar storage Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to ø60 mm

> 60 mm to the front SERVO controlled feeding system

Required bar quality: Max. deviation regarding straightness: 0,5mm/m Bar ends must be free of burrs and may not be bent! For bar diameter smaller than 25 mm it´s advisable to use

reduction bushings (R6Z270) for the machine spindle TECHNICAL DATA: Bar length: 2500 – 3200 mm Bar diameter: 10 – 65 mm Travelling speed: 0 - 30 m/min MULTI LEVEL bar storage: approx. 1200 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 Liter / ISO VG 100 Length: 4410mm Width: 1115mm Total height: 1420-1790mm Weight: approx. 2400 kg Safety devices: CE compliant Includes: MULTI LEVEL Material storage Fastening material Slide system to move the loader longitudinal

(approx. 800mm) Conical centering sleeve 65 Clamping sleeve blank 65 (Polymer) 2x adaptor (ø14/ø20mm)

Documentation

Nachrüstbar durch EMCO Fachpersonal! 434 570 SEAWORTHY PACKING

TOP LOAD 10-65/3200

The loader is packed with aluminium bandage, for transportation over-seas.


ACCESSORIES FOR EMCO TOP LOAD:

CLAMPING SLEEVE (STEEL)

This clamping sleeve is made out of hardened steel and needs to be ordered according to the bar stock diameter. Clamping range: Nominal diameter +/-0,25mm 446 006 – Clamping sleeve (steel) ø6mm 446 008 – Clamping sleeve (steel) ø8mm 446 010 – Clamping sleeve (steel) ø10mm 446 012 – Clamping sleeve (steel) ø12mm 446 013 – Clamping sleeve (steel) ø13mm 446 014 – Clamping sleeve (steel) ø14mm 446 015 – Clamping sleeve (steel) ø15mm 446 016 – Clamping sleeve (steel) ø16mm 446 018 – Clamping sleeve (steel) ø18mm 446 019 – Clamping sleeve (steel) ø19mm 446 020 – Clamping sleeve (steel) ø20mm 446 022 – Clamping sleeve (steel) ø22mm 446 024 – Clamping sleeve (steel) ø24mm 446 025 – Clamping sleeve (steel) ø25mm 446 026 – Clamping sleeve (steel) ø26mm 446 028 – Clamping sleeve (steel) ø28mm 446 030 – Clamping sleeve (steel) ø30mm 446 032 – Clamping sleeve (steel) ø32mm 446 034 – Clamping sleeve (steel) ø34mm 446 035 – Clamping sleeve (steel) ø35mm 446 036 – Clamping sleeve (steel) ø36mm 446 038 – Clamping sleeve (steel) ø38mm 446 040 – Clamping sleeve (steel) ø40mm 446 042 – Clamping sleeve (steel) ø42mm 446 045 – Clamping sleeve (steel) ø45mm 446 048 – Clamping sleeve (steel) ø48mm 446 050 – Clamping sleeve (steel) ø50mm 446 055 – Clamping sleeve (steel) ø55mm 446 060 – Clamping sleeve (steel) ø60mm

434 590 CLAMPING SLEEVE BLANK (POLYMER)

– 65

Needs to be machined according to the used bar stock diameter. Outside diameter 63mm. Absorbs vibration in a good way! Tip: first into a freezer, than machining!


FURTHER MACHINE ACCESSORIES:

R9Z 510 AUTOMATIC TOOL PRESETTER – HT65DT / HT65TT

To measure the tool length inside the machine. The tool measuring arm is manually mounted in the machine and can be used to set tool length on several turrets. After use the arm can be stored in a storage location inside the machine housing. Advantage: Quick change over Precise tool setting Adjustment gauge VDI30 / VDI40 or BMT55P to be ordered separately!!

Retrofit able through EMCO technician! S6Z 110 ADJUSTMENT GAUGE VDI 30 - RADIAL

Gauge to adjust the tool presetter in the machine with radial tool turret VDI30.

R8Z 110 ADJUSTMENT GAUGE VDI 40 - RADIAL

Gauge to adjust the tool presetter in the machine with radial tool turret VDI40.

446 610S ALIGNMENT TOOL HOLDER – BMT55P

Test mandrel to check the geometry and reference point of the machine. This holder also can be used to pre-set the automatic tool pre-setter inside the working area.

R9Z 180 VISIPORT HT65

Safety door glass with integrated ROTOCLEAR window for a better view into the machining area. Style: VISIPORT (electrical) Must not be offered together with the high-pressure coolant pumps with a pressure higher than 20 bar!



R9Z 310 POSITIONING BRAKE/MAIN-COUNTER SPINDLE / HT65

Hydraulic activated, infinitely variable positioning unit for more stability when milling without C-axes interpolation. For main and counter spindle A2-6 or A2-8. O.D. diameter: 256 mm Brake holding load: approx. 1600 Nm

Factory installed only! R9Z 330 POSITIONING BRAKE/MAIN-COUNTER

SPINDLE / HT65-SBB

Hydraulic activated, infinitely variable positioning unit for more stability when milling without C-axes interpolation. For main spindle A2-8 SuperBigBore 95 and counter spindle accordingly. O.D. diameter: 280 mm Brake holding load: approx. 1600 Nm

Factory installed only! R9Z 380 CHIP FLUSHING SYSTEM / 50Hz

Additional nozzles in the working area for an optimal removal of chips into the chip conveyor. Preferably, in case of unmanned production of brass used. The chip flushing is driven by M-function and additional pump.

Retrofit able through EMCO technician! R9Z 390 CHIP FLUSHING SYSTEM / 60Hz

Additional nozzles in the working area for an optimal removal of chips into the chip conveyor. Preferably, in case of unmanned production of brass used. The chip flushing is driven by M-function and additional pump.



R9Y 320 SURCHARGE FOR PAPER BAND FILTRATION UNIT INCL. CHIP CONVEYOR FOR HT65-1000 / BMF-BÜRENER

- Coolant tank capacity 600 Liter - Floor space LxWxH:1100x1100x800mm - Filter capacity: 150 l/min for water soluble - Average output purity: approx. 60- 40 µm - 2x screw spindle pumps MTS20-40 Delivery pressure: 25 bar Flow rate approx. 24 l/min Power: 3 kW - 2x immersion pumps (flushing) SPK2-23/15 Delivery pressure: 4,3 bar Flow rate approx. 35 l/min Power: 0,75 kW - 1 roll of filter paper - 1 unit hinge-type chip conveyor incl. pre- filtration, tank and lifting pump (delivery volume approx. 170 l/min) - Electrical a. mechanical adoption - PLC adaption / painting: Graphite grey RAL7024 This is replacing the standard chip conveyor including standard coolant pumps of the basic machine!

Factory installed only! R9Y 310 SURCHARGE FOR PAPER BAND

FILTRATION UNIT INCL. CHIP CONVEYOR FOR HT65-1300 DUOTURN / BMF-BÜRENER




R9Y 300 SURCHARGE FOR PAPER BAND FILTRATION UNIT INCL. CHIP CONVEYOR FOR HT65-TRIPLETURN / BMF-BÜRENER


Factory installed only! R9Z 085 24 BAR HIGH PRESSURE COOLANT

PUMP / MT65-1000/HT65 - 50Hz

The standard 14 bar pump will be replaced by a high pressure coolant pumps with max. pressure of 24 bar. Attention: Please specify quantity! MT65 max. 1 pc. HT65-DT max. 2 pcs. HT65-TT max. 3 pcs. HT65-PM max. 2 pcs.

Factory installed only! R9Z 095 22 BAR HIGH PRESSURE COOLANT

PUMP / MT65-1000/HT65 - 60Hz

The standard 14 bar pump will be replaced by a high pressure coolant pumps with max. pressure of 22 bar (60Hz e.g. USA). Attention: Please specify quantity! MT65 max. 1 pc. HT65-DT max. 2 pcs. HT65-TT max. 3 pcs. HT65-PM max. 2 pcs.

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 45 of 106 Factory installed only!


S4Z 140 COOLANT PISTOL / MULTIFLOW

To clean the machining area from chips with coolant (Note: never use air to clean the machine!)

Retrofit able through EMCO technician! 573 313 CHIP TIPCART- 400 LITER

Chip tipcart for emptying at ground level or with a fork truck. Safety chain at the backside. Welded sheet metal with reinforcement frame – watertight. 1 steerable roller and 2 fixed rollers made of rubber ø250mm. Incl. perforated steel plate and drain hole Color: RAL 9004 / black Filling volume approx. 400 Liter (H x W x D =1090 x 900 x 1330mm)

R9Z 020 OIL MIST SEPARATOR

Mechanical oil mist separator (RECOJET® -2) for separation of water –based aerosols such as cooling lubricant or spray mist. Air through put: 1000 qm/h Wattage: 250 Watt Connection diameter: ø160 mm (When using oil instead of water soluble, heavy smoke can be generated during the operation. In this case we recommend the use of an electrostatic separator. In case of low smoke generation, a filter attachment can be mounted on top of it.) Attention: 2 units needed for HT65-TT

Retrofit able through EMCO technician! R9Z 025 FILTER ATTACHMENT FOR RECOJET-2

EUREVEN-F2011 filter top unit with moisture-repelling, synthetic filter material. Easy to clean. Suitable for low smoke generation. Can be easily mounted on top of the RECOJET 2 housing.

Retrofit able through customer! R9Z 070 CONNECTION NOZZLE/VACUUM SYSTEM

Connection nozzle ø 160 mm to connect the machine to a centralized air vacuum system.



R9Z 640 FULL AUTOMATED MACHINE DOOR / HT65

Automated machine door for manual loaded machines. The door is moved with an electrical servo motor. To control the door the operator can simply push a key or can use M-codes in the program. In case of collision the door stops immediately due to a safety switch strip. Time to open or close the door: approx. 4 sec

Factory installed only! R3Z 580 FOOT PEDAL

to actuate main spindle or counter spindle chuck.

Retrofit able through EMCO technician! R9Z 190 PROGRAMMABLE CLAMPING

PRESSURE MT65-1000 / HT65-DT/TT

The clamping pressure at the main or counter spindle can be changed with a M-code in the program. Therefore a proportional valve is installed at the solenoid blocks. Pressure range: 6-60 bar To lower the pressure it is necessary to unclamp the chuck. Increasing pressure is possible at any time.

Factory installed only! R4Z 600 TEST MANDREL VDI 30 RADIAL

120

(72

)

Test mandrel VDI 30 radial to check turret alignment and reference point of the machine.

442 400 TEST MANDREL VDI 40 RADIAL

120

(72

)

Test mandrel VDI 40 radial to check turret alignment and reference point of the machine.


433 900 TEST MANDREL VDI 30 RADIAL - LONG

Test mandrel VDI 30 radial to check turret alignment.

R6Z 680 TEST MANDREL - MAIN SPINDLE A2-6

Test mandrel (long) for main spindle A2-6 according to DIN 55026.

R6Z 630 TEST MANDREL - COUNTER SPINDLE

A2-6

Test mandrel (short) for counter spindle A2-6 according to DIN 55026.

R8Z 670 TEST MANDREL FOR SPINDLE A2-8“

Test mandrel for spindle nose A2-8“ According to DIN 55026. Diameter: 50mm Measuring length: 320mm

R7Z 630 TEST FLANGE A2-6

To check the alignment of the X and Y axes in relation to the spindle alignment.

R8Z 630 TEST FLANGE A2-8

To check the alignment of the X and Y axes in relation to the spindle alignment.


CLAMPING DEVICE F. SPINDLE SIZE 65 (A2-6)

586 502 POWER COLLET CHUCK 185E / A2-6

SMW- dead length collet chuck, complete with bayonet lock, for short taper A2-6 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type KSZ-MB 60-A06 (nmax.:5000 rpm), clamping range: ø4-65 mm

Collets refer to >spec_collets_en.doc< 586 512 REDUCTION SET 185E 173E / SMW

Consisting of pressure sleeve and bayonet flange to reduce from collet size 185E to 173E, to be used with collet chuck 586 502, clamping range: ø2-42

440 750 SPANNTOP-NOVA-MODULAR COLLET

CHUCK (A2-6)

HAINBUCH collet chuck (pull-back style) size BZI 65 for spindle nose size A2-6, max. bar capacity ø65mm, no internal part-stop possible; collet changer 440 725 necessary. (nmax.: 6000 rpm), incl. draw adapter

440 761 SPANNTOP-MINI-COMBI COLLET

CHUCK (A2-6)

HAINBUCH collet chuck (pull-back style) size BZI 65 for spindle nose size A2-6, max. bar capacity ø65mm, incl. internal part-stop, collet changer 440 725 necessary. (nmax.: 6000 rpm), incl. draw adapter

440 771 SPANNTOP-MINI-COMBI AXFIX COLET

CHUCK (A2-6)

HAINBUCH collet chuck (dead-length style) size BZI 65 for spindle nose size A2-6, max. bar capacity ø65mm, incl. internal part-stop, collet changer 440 725 necessary. (nmax.: 6000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!


010 615 COLLET SK 65 BZI - ROUND HAINBUCH Collet SK 65 BZI for round bar

stock, total clamping range ø 4-65mm; 0,5mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth !

010 620 COLLET SK 65 BZI - HEXAGON

HAINBUCH Collet SK 65 BZI for hexagon bar stock, total clamping range 7-56mm in 1mm steps, Please define the hexagon size to be clamped on.

010 625 COLLET SK 65 BZI - SQUARE

HAINBUCH Collet SK 65 BZI for square bar stock, total clamping range 8-46mm in 1mm steps, Please define the square size to be clamped on.

440 725 MANUAL COLLET CHANGER BZI 65

To change HAINBUCH collets BZI 65 (Hainbuch: MQ 65)

438 060 3 JAW CHUCK KFD-HS 175/3 – A2-6

RÖHM power-chuck KFD-HS ø175/3 hydraulic operated, for high spindle speed and with large through-hole (ø56), incl. 1 set hardened reversible jaws with a serration of 1/16“x 90°, to mount on spindle nose size A2-6 (nmax.5000rpm)


574 675 SET OF 3 HARD JAWS

Set of reversible hard jaws for 438060 with a serration of 1/16“x 90°

R3Y 230 SET OF 3 SOFT JAWS

Set of soft jaws for 438060 with a serration of 1/16“x 90°

571 200 3 JAW CHUCK KFD-HS 200/3 – A2-6



Set of reversible hard jaws for 571200 with a serration of 1/16“x 90°



571 230R 3 JAW CHUCK KFD-HE 210/3 – A2-6

RÖHM power-chuck KDF-HE ø210/66 hydraulic operated with large through-hole (ø66), incl. 1 set soft jaws with a serration of 1/16“x 90°and draw tube adaptor, for spindle nose size A2-6 (nmax. 5000 rpm) smallest clamping diameter: 19mm


586 460R SET OF 3 HARD JAWS / KFD-HE 210/3

Set of reversible hard jaws for 571230R (RÖHM) with a serration of 1/16“x 90° (118522) Hole distance: 19mm

586 450R SET OF 3 SOFT JAWS / KFD-HE 210/3

Set of soft jaws for 571230R (RÖHM) with a serration of 1/16“x 90° (133153) Material: 16 Mn Cr 5 Dimensions: LxBxH 75x36,5x53 Hole distance: 19mm

586 160 3 JAW CHUCK KFD-HS 250/3 – A2-6


586 460R SET OF 3 HARD JAWS

Set of reversible hard jaws for 586160/ 571300 with a serration of 1/16“x 90°

586 165 SET OF 3 SOFT JAWS


571 250R 3 JAW CHUCK KFD-HE 254/3 – A2-6

RÖHM power-chuck KFD-HE ø254/3 hydraulic operated with through-hole (ø66), incl. 1 set soft jaws with a serration of 1/16“x 90°and draw tube adaptor, for spindle nose size A2-6 (nmax. 4200 rpm) smallest clamping diameter: 25mm


586 430R SET OF 3 HARD JAWS / KFD-HE 254/3

Set of reversible hard jaws for 571 250R (RÖHM) with a serration of 1/16“x 90° (046414) Hole distance: 25mm

586 420R SET OF 3 SOFT JAWS / KFD-HE 254/3

Set of soft jaws for 571250R (RÖHM) with a serration of 1/16“x 90° (133154) Material: 16Mn Cr5 Dimensions: LxBxH 95x45x54,5 Hole distance: 25mm

586640 3- JAW-CHUCK BB-D 210/3 A2-6

SMW-AUTOBLOK® power chuck with through hole type BB-D 210-66-A06 (hydraulically operated). Through hole ø66mm, Incl. 1 set of soft jaws with a serration of 1/16“x 90°. To mount on spindle nose A2-6 / M72x1,5 (DIN55026) (nmax.: 5000 rpm)

SMW Id-No: 45008839 586641 SET OF 3 SOFT JAWS

Set of soft jaws WBSA-D210 with a serration of 1/16“x 90° for power chuck SMW BB-D 210. Hole spacing: 25 mm Groove width: 17 mm

SMW Id-No: 12072130 586642 SET OF 3 HARD JAWS

Set of hard reversible jaws MHB-D210 for power chuck SMW BB-D 210. Hole spacing: 25 mm Groove width: 17 mm

SMW Id-No: 12082036


586650 3- JAW-CHUCK BH-D 250/3 A2-6

SMW-AUTOBLOK® power chuck with through hole type BH-D 250-66-A06 (hydraulically operated). Through hole ø66mm, Incl. 1 set of soft jaws with a serration of 1/16“x 90°. To mount on spindle nose A2-6 / M72x1,5 (DIN55026) (nmax.: 4000 rpm)


Set of soft jaws WBSA-D250 with a serration of 1/16“x 90° for power chuck SMW BH-D 250. Hole spacing: 30 mm Groove width: 21 mm


Set of hard reversible jaws MHB-D251 for power chuck SMW BH-D 250 and BH-D 315. Hole spacing: 30 mm Groove width: 21 mm

SMW Id-No: 12083036 571 260 3-JAW-CHUCK KNCS-N 225/3 A2-6

SMW-AUTOBLOK® power chuck with quick change jaw system type KNCS-N-225-66-3-A06 (hydraulically operated). Through hole diameter 66mm, Incl. 1 set of hardened mono block-step jaws ground when mounted on chuck, to mount on spindle nose A2-6 (DIN55026) (nmax.:5500 rpm)

571 265 SET OF 3 HARDENED BASE JAWS

Set of 3 hardened base jaws type GBK 200 for power chuck with quick change jaw system Type KNCS-N-225-66-3-A06 (571260)


571 270 SET OF 3 SOFT TOP JAWS

Set of 3 soft top jaws type WAK 200-10 for power chuck with quick change jaw system Type KNCS-N-225-66-3-A06 (571260)

571330 3-JAW-CHUCK KNCS-NB 225/3 / A2-6

WITH WIDE MASTER JAWS

SMW-AUTOBLOK® power chuck with quick change jaw system KNCS-NB-225-66-A06 (hydraulically operated). Through hole diameter 66 mm. Incl. 1 set of hardened base jaws GBKB 210 and hardened, reversible top jaws GUA 200, to mount on spindle nose A2-6 / M72x1,5 (DIN55026) with rotating thread ring incl. mounting key (nmax.: 5000 rpm)

SMW Id-No: 162554 571311 SET OF 3 HARD BASE JAWS

Set of hard base jaws type GBKB 210 for power chuck with quick change jaws SMW type KNCS-NB-210 and KNCS-NB-225

SMW Id-No: 138494 571270 SET OF 3 SOFT TOP JAWS

Set of soft top jaws type WAK 200-10 for power chuck with quick change jaws SMW type KNCS-N-210 and KNCS-NB-210/225

SMW Id-No: 012492 571280 3-JAW-CHUCK KNCS-N 260/3 A2-6

SMW-AUTOBLOK® power chuck with quick change jaw system KNCS-N-260-78-A06-GST (hydraulically operated). Through hole diameter 78 mm. Incl. 1 set of hardened mono block-step jaws ground when mounted on chuck, to mount on spindle nose A2-6 / M72x1,5 (DIN55026) (nmax.: 4700 rpm)

SMW Id-Nr: 279770


571281 SET OF 3 HARDENED BASE JAWS

Set of 3 hardened base jaws type GBK 250 for power chuck with quick change jaw system type KNCS-N-260

SMW Id-Nr: 012441 586550 SET OF 3 SOFT TOP JAWS

Set of 3 soft top jaws type WAK 250-10 for power chuck with quick change jaw system type KNCS-N-260/325 und KNCS-NB-260/325

SMW Id-Nr: 012493 571340 3-JAW-CHUCK KNCS-NB 260/3 / A2-6


SMW-AUTOBLOK® power chuck with quick change jaw system KNCS-NB-260-78-A06 (hydraulically operated). Through hole diameter 78 mm. Incl. 1 set of hardened base jaws GBKB 260 and hardened, reversible top jaws GUA 250, to mount on spindle nose A2-6 / M72x1,5 (DIN55026) with rotating thread ring incl. mounting key (nmax.: 4000 rpm)


Set of hard base jaws type GBKB 260 for power chuck with quick change jaws SMW type KNCS-NB-260

SMW Id-No: 039624 586550 SET OF 3 SOFT TOP JAWS


SMW Id-No: 012493


573 310 LIFE CENTRE MT4

MK 4 / MT 4

High-speed triple bearing live center for tailstock .

574 630 GREASE GUN SMW INCL. 2 ADAPTORS

Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple - 500 g cartridge of special grease K05 Suitable for RÖHM and SMW power chuckes.


CLAMPING DEVICE FOR HT65 BIGBORE 77 (A2-8)

586 590 POWER COLLET CHUCK 193E / A2-8

SMW- dead length collet chuck, complete with bayonet lock, for short taper A2-8 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type KSZ-MB 80-A08 (nmax.:4000 rpm), clamping range: ø20-80 mm

Collets refer to >spec_collets_en.doc< 586 595 REDUCTION SET 193E 185E / SMW

Consisting of pressure sleeve and bayonet flange to reduce from collet size 193E to 185E, to be used with collet chuck 586 590, clamping range: ø4-65

440 830 SPANNTOP®-NOVA -MODULAR COLLET

CHUCK (A2-8) - BIG BORE

HAINBUCH collet chuck (pull-back style) size BZI 80 for spindle nose size A2-8, max. bar capacity ø76 (80) mm, no internal part-stop possible; collet changer 440 835 necessary, (nmax.: 5500 U/min), incl. draw adapter


CHUCK (A2-8) - BIG BORE

HAINBUCH collet chuck (pull-back style) size BZI 80 for spindle nose size A2-8, max. bar capacity ø76 (80) mm, incl. internal part-stop, collet changer 440 835 necessary, (nmax.: 5500 U/min), incl. draw adapter


440 881 SPANNTOP-MINI-COMBI AXFIX COLLET CHUCK (A2-8) - BIG BORE

HAINBUCH collet chuck (dead-length style) size BZI 80 for spindle nose size A2-8, max. bar capacity ø76 (80) mm, incl. internal part-stop, collet changer 440 835 necessary, (nmax.: 5500 U/min), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!

010 630 COLLET SK 80 BZI - ROUND

HAINBUCH Collet SK 80 BZI for round bar stock, total clamping range ø 5-80mm; 1mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface.

Please define the clamping diameter and whether the clamping surface should be serrated or smooth !

010 635 COLLET SK 80 BZI – HEXAGON


010 640 COLLET SK 80 BZI – SQUARE


440 835 MANUAL COLLET CHANGER SIZE 80

To change HAINBUCH collets BZI 80 (Hainbuch: MQ 80)


571 300 3-JAW CHUCK KFD-HS 250/3 - A2-8

RÖHM power-chuck KFD-HS ø250/3 hydraulic operated, for high spindle speed and with large through-hole (ø77), incl. 1 set hardened reversible jaws with a serration of 1/16“x 90°, to mount on spindle nose size A2-8 with thread size M85x2, (nmax.5000rpm)





586660 3-JAW-CHUCK BB-D 250/3 A2-8 BB

SMW-AUTOBLOK® power chuck with through hole type BB-D 250-78-A08 (hydraulically operated). Through hole ø78mm. Incl. 1 set of soft jaws with a serration of 1/16“x 90° To mount on spindle nose A2-8 / M85x2 (DIN55026) (nmax.: 4000 rpm)


Set of soft jaws WBSA-D250 with a serration of 1/16“x 90° for power chuck SMW BB-D 250. Hole spacing: 30 mm Groove width: 21 mm



SMW Id-No: 12083036


571290 3-JAW-CHUCK KNCS-N 260/3 A2-8 BB

SMW-AUTOBLOK® power chuck with quick change jaw system KNCS-N-260-78-A08-GST (hydraulically operated). Through hole diameter 78 mm. Incl. 1 set of hardened mono block-step jaws ground when mounted on chuck, to mount on spindle nose A2-8 / M85x2 (DIN55026) (nmax.: 4700 rpm)

SMW Id-Nr: 279768 571281 SET OF 3 HARDENED BASE JAWS

Set of 3 hardened base jaws type GBK 250 for power chuck with quick change jaw system type KNCS-N-260

SMW Id-Nr: 012441 586550 SET OF 3 SOFT TOP JAWS


SMW Id-Nr: 012493 571350 3-JAW-CHUCK KNCS-NB 260/3 / A2-8 BB


SMW-AUTOBLOK® power chuck with quick change jaw system KNCS-NB-260-78-A08 (hydraulically operated). Through hole diameter 78 mm. Incl. 1 set of hardened base jaws GBKB 260 and hardened, reversible top jaws GUA 250, to mount on spindle nose A2-8 / M85x2 (DIN55026) with rotating thread ring incl. mounting key (nmax.: 4000 rpm)


Set of hard base jaws type GBKB 260 for power chuck with quick change jaws SMW type KNCS-NB-260

SMW Id-No: 039624


586550 SET OF 3 SOFT TOP JAWS


SMW Id-No: 012493 574 630 GREASE GUN SMW INCL. 2 ADAPTORS



CLAMPING DEVICE FOR HT65 SUPER BIGBORE 95 (A2-8)

440 780 SPANNTOP-NOVA-MODULAR COLLET CHUCK (A2-8)

HAINBUCH collet chuck (pull-back style) size BZI 100 for spindle nose size A2-8, max. bar capacity ø100 mm, no internal part-stop possible; collet changer 440 790 necessary (nmax: 5000 rpm), incl. draw adapter


CHUCK (A2-8)

HAINBUCH collet chuck (pull-back style) size BZI 100 for spindle nose size A2-8, max. bar capacity ø100mm, incl. internal part-stop, collet changer 440 790 necessary. (nmax: 5000 rpm), incl. draw adapter

440 846 SPANNTOP-MINI-COMBI AXFIX COLLET

CHUCK (A2-8)

HAINBUCH collet chuck (dead-length style) size BZI 100 for spindle nose size A2-8, max. bar capacity ø100mm, incl. internal part-stop, collet changer 440 790 necessary. (nmax: 5000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!

010 645 COLLET SK 100 BZI - ROUND

HAINBUCH Collet SK 100 BZI for round bar stock, total clamping range ø 42-100mm; 1mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth !


010 650 COLLET SK 100 BZI - HEXAGON


010 655 COLLET SK 100 BZI - SQUARE


440 790 COLLET CHANGER PNEUMATICAL

To change HAINBUCH collets SK100 (Hainbuch: PPG 100)

571 310R 3-JAW CHUCK KFD-HS 250/3 - A2-8

RÖHM power-chuck KFD-HS ø250/3 hydraulic operated, for high spindle speed and with large through-hole (ø86), incl. 1 set hardened reversible jaws with a serration of 1/16“x 90°, to mount on spindle nose size A2-8 with thread size M102x2, (nmax.5000rpm)






586410 3-JAW-CHUCK BHD 250/3 A2-8 SBB

SMW-AUTOBLOK® power chuck with through hole type BH-D 250-66-A08 (hydraulically operated). Through hole ø66mm. Incl. 1 set of soft jaws with a serration of 1/16“x 90° To mount on spindle nose A2-8 / M102x2 (DIN55026) (nmax.: 4000 rpm)


Set of soft jaws WBSA-D250 with a serration of 1/16“x 90° for power chuck SMW BH-D 250. Hole spacing: 30 mm Groove width: 21 mm



SMW Id-No: 12083036 486 440 POWER CHUCK 3QLC-KS 250/101/Z8/HB11

FORKARDT power chuck with centrifugal force compensation and extra large through hole of ø101 mm. Base jaw serration 1/16"x90°, incl. hardened top jaws Type: HB11 ground together with the chuck, incl. T-slot nut type FN 231 Max. speed: 5000 rpm Max. jaw travel: 5,3 mm Spindle connection: A2-8 (DIN55026)




574 630 GREASE GUN SMW INCL. 2 ADAPTORS



AUTOMATION FOR MACHINE WITH SIEMENS:

R9A M03 GANTRY LOADER HT65-1000

Universal loading system for HT65-1000. NC-controlled via the machine control Sinumerik 840D solutionline. The gripper head is mounted on a rotary servo driven axis. This enables to swing the head while the gantry loader is moving. Not in combination with the parts catcher R9Z100. Attention: Right-hand setup needs a special chip conveyor and a band filtration unit. Cannot be combined with the finished-part conveyor 010750! (Note in the P.O. necessary!!) Traverse rates: Horizontal: 120m/min Vertical: 60m/min Swivel module : 1sec/90° Loading time depends on the used gripper system: Depending on loading sequence between 8 and 20sec. Time to prepare a new raw part: approx 15sec

Factory installed only! R9B M01 GANTRY LOADER HT65-1300

Universal loading system for HT65-1300. NC-controlled via the machine control Sinumerik 840D solutionline. The gripper head is mounted on a rotary servo driven axis. This enables to swing the head while the gantry loader is moving. Not in combination with the parts catcher R9Z100. Attention: Right-hand setup needs a special chip conveyor and a band filtration unit. Cannot be combined with the finished-part conveyor 010750! (Note in the P.O. necessary!!) Traverse rates: Horizontal: 120m/min Vertical: 60m/min Swivel module : 1sec/90° Loading time depends on the used gripper system: Depending on loading sequence between 8 and 20sec. Time to prepare a new raw part: approx 15sec



R7Y 600 WORKPIECE MAGAZINE MT65-1000 / HT65

Used to store raw or finished parts on 20 revolving pallets. Includes raw part recognition switch, safety guard, function control board and coolant pan. The magazine can be installed left or right. (Note in the P.O. necessary!!) Pallet size: 265x270mm Due to raw part specific fixture, the storage capacity can be increased considerable and raw parts can be pre-oriented. A finished part conveyor can be offered as an option.

Factory installed only! 010 750 FINISHED PART CONVEYOR MT65-1000

/ HT65

The conveyor system can be installed between machine and magazine table. Attention: Only available with the gantry loader left side set-up. Dimension: 550x1900mm

Factory installed only! R7Y 820 2x 3-JAW GRIPPER HEAD- MT65-1000 /

HT65

Double sided gripper head PZN160 for gripper jaws with tongue and groove joint. Stroke: 16mm Prehensile power: 6000N Inclusive spring loaded pusher for raw part positioning. Raw part dimension: Max. diameter: 220 mm – I.D. clamping Max. diameter: 175 mm – O.D. clamping Max. length: 100 mm Max. weight: 10 kg

ZWZ 177 738 SOFT JAW (SBR160) - LONG

H

L

B

One soft jaw (SBR160) for double sided gripper PZN160 with tongue and groove joint. H=160mm L=80mm B=40mm


R7Y 820 010 SOFT JAW (SBR160) - SHORT

H

L

B

One soft jaw (SBR160) for double sided gripper PZN160 with tongue and groove joint. H=50mm L=80mm B=40mm

R7Y 810 180 JAW MACHINING ATTACHMENT

(SBR160)

Used to machine the soft jaws ZWZ 177 738 with tongue and groove joint.

R7Y 820 020 JAW ADAPTOR FOR SERATED JAWS

(RÖHM ø200)

Necessary when using standard jaws (571220 or R3Y410 on page 28) with a serration of 1/16“x 90° together with double sided gripper head PZN160.

R7Y 820 040 T-NUT FOR R7Y 820 020

1 piece T-nut for R7Y 820 020


R7Y 820 030 JAW ADAPTOR FOR SERATED JAWS (RÖHM ø160/ø175)

Necessary when using standard jaws (574 675 or R3Y 230 on page 25) with a serration of 1/16“x 90° together with double sided gripper head PZN160.

R7Y 820 050 T-NUT FOR R7Y 820 030


R7Y 830 4x 3-JAW GRIPPER HEAD MT65-1000 /

HT65

Four-faced gripper head PZN100 for gripper jaws with tongue and groove joint. Stroke: 10mm Prehensile power: 1800N Inclusive spring loaded pusher for raw part positioning. Raw part dimension: Max. diameter: 120 mm Max. length: 100 mm Max. weight: 5 kg

ZWZ 177 736 SOFT JAW (SBR100) - LONG

H

L

B

One soft jaw (SBR100) for four-faced gripper head PZN100 with tongue and groove joint. H=100mm L=51mm B=30mm


R7Y 830 020 SOFT JAW (SBR100) - SHORT

H

L

B

One soft jaw (SBR100) for four-faced gripper head PZN100 with tongue and groove joint. H=50mm L=51mm B=30mm

R7Y 810 170 JAW MACHINING ATTACHMENT

(SBR100)

Used to machine the soft jaws ZWZ 177 736 with tongue and groove joint.

R7Y 830 030 JAW ADAPTOR FOR SERATED JAWS

(RÖHM ø130)

Necessary when using standard jaws (433 011 or 433 012) with a serration of 1/16“x 90° together with four sided gripper head PZN100.

R7Y 830 040 T-NUT FOR R7Y 830 030



Set of reversible hard jaws for RÖHM ø130 with a serration of 1/16“x 90°



Set of soft jaws for for RÖHM ø130 with a serration of 1/16“x 90°

R7Y 840 2x 2-JAW GRIPPER HEAD MT65-1000 /

HT65

Double sided gripper head PGN125 to handle shaft type parts using gripper jaws with tongue and groove joint. Stroke: 13mm Prehensile power: 800N Raw part dimension: Max. diameter: 100 mm Max. length: 300 mm Max. weight: 10 kg

ZWZ 177 737 SOFT JAW (SBR125)

H

L

B

One soft jaw (SBR125) for double sided gripper head PGN125 with tongue and groove joint. H=125mm L=60mm B=35mm

ATTENTION: To ensure a quick and effective order-processing within the customers, our partners and EMCO, every automated project must go thru EMCO´s Automation department before order-acceptance. Therefore EMCO has setup a form „Catalogue of requirements – Special items description“ (VA03.0 099). This form must be filled and forwarded to department TSS. Raw part and finished part drawings including sample parts should be forwarded as well.


PACKING FOR GANTRY LOADER

ZVZ 344 900 STANDARD PACKING - GANTRY LOADER HT65/MT65

For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover

ZVP 547 490 CLIMATE PACKING - GANTRY LOADER

HT65/MT65

for transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous.

ZVP 304 900 WOODENBOX - GANTRY LOADER

HT65/MT65

Additional protection for critical transportation.

UNLOADING THROUGH THE COUNTER SPINDLE

Information PREPARATION TO UNLOAD SHAFTS

THROUGH THE COUNTER SPINDLE

The standard machine can be modified to enable the unloading of long shafts through the counter spindle. Therefore the solid clamping cylinder and part ejector gets replaced by a through hole clamping cylinder. Max. work piece diameter: ø65mm (ø75)


TOOL HOLDERS VDI 30 (NEW) - DIN 69 880:

442591W Tool holder package VDI30/RADIAL HT65 DUOTURN or TRIPLETURN

Tool holder package consisting of: Stationary tool holder: 3x Face and O.D. Turning holder – left (R4Z410W) 3x Face and O.D. Turning holder – right (R4Z230W) 1x Face and I.D. Turning holder (R4Z580W) 1x Double Face and O.D. Turning holder (R6Z410W) 1x Cut-off holder M3 - M4 (R4Z451W) 2x I.D. Turning holder left – short (R4Z540W) 2x I.D. Turning holder right – short (R6Z460W) 3x I.D. Turning holder universal – short (R4Z550W) 1x I.D. Turning holder left – long (R4Z560W) 1x I.D. Turning holder right – long (R4Z510W) 2x I.D. Turning holder universal – long (R4Z640W) 5x Collet holder ER32 (442600W) 1x Reduction bushing (ø25mm) (442660W) 1x Reduction bushing (ø20mm) (442650W) 1x Reduction bushing (ø16mm) (442640W) 1x Reduction bushing (ø12mm) (442630W) 1x Reduction bushing (ø10mm) (442620W) Driven tool holder: 2x Drilling/Milling holder straight – 90mm (440441W) 2x Angular Drilling/Milling holder left-short (R6Z581W) 2x Angular Drilling/Milling holder right-short (R6Z591W) 1x Double Angular Drilling/Milling holder –short (R6Z571W) 1x Set of hand-tools (446305)

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 75 of 106 Turret configuration HYPERTURN 65-TT

Turret configuration HYPERTURN 65-DT

Attention: Right-hand tool holders, normally used at the counter spindle, can be only used at the main spindle, mounted on the lower turret!

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 76 of 106 TOOL HOLDER FOR O.D. MACHINING – VDI30:

R4Z 410W Face and O.D. Turning holder - left

Single tool holder for machining at the main spindle or between both spindles for shank 20 x 20 mm, Spindle direction M3/M4 - VDI 30 (according to DIN 69880)

R4Z 230W Face and O.D. Turning holder - right

Single tool holder for machining at the counter spindle or between both spindles for shank 20 x 20 mm, Spindle direction M3/M4 - VDI 30 (according to DIN 69880)

R6Z 410W Double Face and O.D. Turning holder

Double tool holder for machining on both spindles for shank 20 x 20 mm, Spindle direction M3/M4 - VDI 30 (according to DIN 69880)

R4Z 580W Facing and I.D. Turning holder

Axial-tool holder for face machining at the main- or counter spindle for shank 20x20 mm, Spindle direction M3/M4 Inclusive EMCO adjustment plate – no alignment necessary !!

- VDI 30 (according to DIN 69880)

442 750W Double facing and O.D. turning holder

offset in Y axes (VDI30)

4-fold tool holder for O.D. turning on main or counter spindle; Both spindle directions M3/M4 For square shank tooling 4x 20x20mm VDI 30


442 690W Combination Tool holder in Y axis

Combination tool holder for I.D. machining and O.D. machining. To be used at the main and counter spindle with internal coolant supply; 2 slots for square shank 20x20mm 1 hole for round shank ø25mm Inclusive EMCO adjustment plate – no alignment necessary !!

100mm long - VDI 30

R4Z 490 DISTANCE-PLATES

10 pieces

Set of 10 plates to compensate height of 3/4“ shanks (0,95mm)

R9Z 450 CUT-OFF HOLDER M3/M4 - VDI30/32 MM

VDI 30-Single tool holder for cut-off blades with a height of 32 mm. The holder can be used for both spindle directions (M3/M4) and on both spindles. The holder can be rotated due to the VDI30 double sided serration. Y-axis height adjustable!

R4Z 451W CUT-OFF HOLDER M3/M4 - VDI30/26 MM

VDI 30-Single tool holder for cut-off blades with a height of 26 mm. The holder can be used for both spindle directions (M3/M4) and on both spindles. The holder can be rotated due to the VDI30 double sided serration. Y-axis height adjustable!

TOOL HOLDER FOR I.D. TURNING – VDI30:

R4Z 550W I.D. Turning holder universal - short

For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate – no alignment necessary !!

100mm long - VDI 30


R4Z 640W I.D. Turning holder universal - long

For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate – no alignment necessary !!

120mm long - VDI 30

R4Z 540W I.D. Turning holder left - short

For I.D. machining at the main spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate – no alignment necessary !! 100mm long - VDI 30

R4Z 560W I.D. Turning holder left - long

For I.D. machining at the main spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate – no alignment necessary !!

120mm long - VDI 30

R6Z 460W I.D. Turning holder right - short

For I.D. machining at the counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate – no alignment necessary !!

100mm long - VDI 30

R4Z 510W I.D. Turning holder right - long

For I.D. machining at the counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate – no alignment necessary !! 120mm long - VDI 30

442 680W Double I.D. Turning holder - long

For I.D. machining at the main and counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate – no alignment necessary !! 120mm long - VDI 30


R6Z 370 I.D. TOOL HOLDER EXTRA LONG ø16MM - LEFT

for I.D. machining with internal coolant-supply for boring bars ø16mm Inclusive EMCO adjustment plate – no alignment necessary !!

135mm long - VDI 30

R6Z 380 I.D. TOOL HOLDER EXTRA LONG

ø16MM - RIGHT

for I.D. machining with internal coolant-supply for boring bars ø16mm Inclusive EMCO adjustment plate – no alignment necessary !!

135mm long - VDI 30

442 700W Multiple I.D. Turning holder in Y axis

Multiple tool holder for I.D. machining on the main or counter spindle with internal coolant supply; For shank diameter: 4x ø25mm Inclusive EMCO adjustment plate – no alignment necessary !!

120mm long - VDI 30

442 670W Collet holder ER25

Collet holder ø32mm for ER25 collets; Clamping range ø1-16mm

442 600W Collet holder ER32

Collet holder ø32mm for ER32 collets; Clamping range ø2-20mm

442 610W Reduction bushing ø8mm

Reduction bushing ø32mm for boring bars ø8mm.












R6Z 890 BAR STOP

Special made dampened bar stop with a ø25mm shank to be used with an I.D. Tool holder.

ø25

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 81 of 106 DRIVEN TOOL HOLDER VDI30 (DIN5480)

440 441W DRILLING/MILLING HOLDER STAIGHT – 90 mm

For drilling, milling and synchronized tapping at the main or counter spindle, ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, i=1:1, max. 6000 rpm, 90 mm long, external coolant supply VDI 30 / coupling DIN 5480

WTO: 420125010-30L R6Z 581W ANGULAR DRILLING/MILLING HOLDER

–LEFT/SHORT

For drilling, milling and synchronized tapping at the main spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 6000 rpm, external coolant supply, 100 mm center height, VDI 30 / coupling DIN 5480


–RIGHT/SHORT

For drilling, milling and synchronized tapping at the counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 6000 rpm, external coolant supply, 100 mm center height, VDI 30 / coupling DIN 5480

WTO: 420525071-30R R6Z 571W ANGULAR DRILLING/MILLING HOLDER

–DOUBLE/SHORT

For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 6000 rpm, external coolant supply, 100 mm center height,

VDI 30 / coupling DIN 5480

WTO: 420525073-30


R6Z 811W ANGULAR DRILLING/MILLING HOLDER –LEFT/LONG

For drilling, milling and synchronized tapping at the main spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 6000 rpm, external coolant supply, 120 mm center height, VDI 30 / coupling DIN 5480


–RIGHT/LONG

For drilling, milling and synchronized tapping at the counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 6000 rpm, external coolant supply, 120 mm center height, VDI 30 / coupling DIN 5480

WTO: 420525076-30R R6Z 801W ANGULAR DRILLING/MILLING HOLDER

–DOUBLE/LONG

For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 6000 rpm, external coolant supply, 120 mm center height,

VDI 30 / coupling DIN 5480

WTO: 420525078-30 442 740W Double milling holder straight offset in Y

axes (VDI30)

Double milling holder for drilling, milling and synchronized tapping at the main or counter spindle, Inclusive EMCO adjustment plate – no alignment necessary !! ER 20 collets, external coolant supply Clamping range ø1-13mm , i=1:1, EK VDI 30


TOOL HOLDER SIZE VDI 40 (DIN 69 880)

442575W Tool holder package VDI40/RADIAL MT65M / HT65PM

Tool holder package consisting of: Stationary tool holder: 3x Face and O.D. Turning holder – left (442350) 1x Cut-off holder M3 - M4 (R9Z455) 2x I.D. Turning holder, universal (442310) 2x I.D. Turning holder universal – left/short (442290) 2x Collet holder ER32 (442320) 1x Set of reduction bushings (ø16/20/25/32mm) 442330W) Driven tool holder: 2x Drilling/Milling holder straight – 88mm (442141W) 2x Angular Drilling/Milling holder –short/left (442261W) 1x Set of hand-tools (446307)

442585W Tool holder package VDI40/RADIAL

E65SM / MT65SM / HT65PM

Tool holder package consisting of: Stationary tool holder: 3x Double Face and O.D. Turning holder (442340) 1x Cut-off holder M3 - M4 (R9Z455) 2x I.D. Turning holder left / short (442290) 2x I.D. Turning holder right / short (442300) 2x I.D. Turning holder universal (442310) 1x I.D. Turning holder universal / short (442280) 4x Collet holder ER32 (442320) 1x Reduction bushing (ø16/20/25/32mm) (442330W) Driven tool holder: 2x Drilling/Milling holder straight – 88mm (442141W) 2x Double Angular Drilling/Milling holder–short (442251W) 1x Set of hand-tools (446307)

442 340 RADIAL- DOUBLE-TOOL HOLDER M3/M4

- VDI40

Double tool holder to work on both spindles, for shank 25x25mm M3/M4 spindle direction, Form D1/D2 -VDI 40 (According to DIN 69880)


442 350 TOOL HOLER - VDI40 / FORM C2

Single tool holder to work at the main spindle or between spindles, for shank 25x25mm, M4 spindle direction (HT/MT) Form C2 -VDI 40 (According to DIN 69880)

442 360 TOOL HOLDER - VDI40 / FORM C4

Single tool holder to work at the main spindle or between spindles, for shank 25x25mm, M3 spindle direction (HT/MT) Form C4 -VDI 40 (According to DIN 69880)

442 370 RADIAL/AXIAL-HOLDER LEFT - VDI40/

FORM B2/C2

Single tool holder for axial grooving tool, shank 25x25mm, M4 spindle direction (HT/MT) Form B2/C2 -VDI 40 (According to DIN 69880)

442 380 RADIAL/AXIAL-HOLDER RIGHT - VDI40/

FORM B1/C1

Single tool holder for axial grooving tool, shank 25x25mm M4 spindle direction (HT/MT); Form B1/C1 -VDI 40 (According to DIN 69880)

S6Z 450 CUT-OFF HOLDER M3-M4 / VDI40

VDI 40-Single tool holder for cut-off blades with a height of 26 mm. The holder can be used for both spindle directions (M3/M4) by changing the set-up


442 280 DOUBLE I.D. TOOL HOLDER ø40MM - VDI 40

for I.D. machining at main- and counter spindle with internal coolant-supply, Inclusive EMCO adjustment plate – no alignment necessary !! 100mm long - VDI 40

442 290 I.D. TOOL HOLDER ø40MM LEFT –

VDI 40

for I.D. machining at the main spindle with internal coolant-supply, Inclusive EMCO adjustment plate – no alignment necessary !! 100mm long - VDI 40

442 300 I.D. TOOL HOLDER ø40MM RIGHT –

VDI 40

for I.D. machining at the Counter spindle with internal coolant-supply, Inclusive EMCO adjustment plate – no alignment necessary !! 100mm long - VDI 40

442 310 I.D. TOOL HOLDER LEFT/RIGHT – VDI 40

for I.D. machining at main- or counter spindle with internal coolant-supply and assembled with collet holder ESX 32 (clamping range ø2-20mm) Inclusive EMCO adjustment plate – no alignment necessary !! 100mm long - VDI 40


442 320 COLLET HOLDER ESX 32 Collet holder with clamping nut, internal Stop-screw and 4 fastenings screws. For ESX 32 collets with clamping range ø2-20mm. Used with 442 280, 442 290, 442 300 !!

442 330 SET OF REDUCTION SLEEVES ø40mm

4 different sized reduction sleeves ø16, 20, 25 und 32 mm. Used with 442 280, 442 290, 442 300 !!


DRIVEN TOOL HOLDERS - VDI40 (DIN5480):

442 251W DOUBLE-ANGULAR-DRILLING/MILLING HOLDER - VDI40

For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 32 collets or Quick Flex-Modular system, i=1:1, clamping range ø2-20 mm, max. 6000 rpm, 85 mm long, external coolant supply, VDI 40 / coupling DIN 5480

WTO: 420532110-40 442 261W ANGULAR-DRILLING/MILLING HOLDER

– LEFT / VDI40

For drilling, milling and synchronized tapping at the main spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 32 collets or Quick Flex-Modular system, i=1:1, clamping range ø2-20 mm, max. 6000 rpm, 85 mm long, external coolant supply, VDI 40 / coupling DIN 5480

WTO: 420532044-40L 442 271W ANGULAR-DRILLING/MILLING HOLDER

– RIGHT / VDI40

For drilling, milling and synchronized tapping at the counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 32 collets or Quick Flex-Modular system, i=1:1, clamping range ø2-20 mm, max. 6000 rpm, 85 mm long, external coolant supply, VDI 40 / coupling DIN 5480

WTO: 420532044-40R 442 141W DRILLING/MILLING STRAIGHT/LEFT -

VDI 40

For drilling, milling and synchronized tapping. ER 32 collets or Quick Flex-Modular system, clamping range ø2-20 mm, i=1:1, max. 6000 rpm, 88 mm long, external coolant supply, VDI 40 / coupling DIN 5480

WTO: 420132069-40L


446600 QUICKFLEX®-STARTERSET ER25

Quickflex® starter set size ER25 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; 107725000 Doppelschlüssel; 107525020 Clamping wrench ER25; 107525000 Weldon/Wistle-Notch-adaptor ø16mm;

320125016 Milling arbor holder Ø16mm;

320225016 Collet adaptor ER25; 320025016

446620 QUICKFLEX®-STARTERSET ER32 Quickflex® starter set size ER32 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; 107732000 Double wrench; 107532020 Clamping wrench ER32; 107532000 Weldon/Wistle-Notch-adaptor ø20mm;

320132020 Milling arbor holder Ø22mm;

320232022 Collet adaptor ER32; 320032020

446305 SET OF SINGLE-HAND-WRENCH 25-25

Patented Single-hand-wrench size 25 for comfortable clamping and unclamping of Quick Flex-quick-change adaptors. Consisting of two wrenches.

446307 SET OF SINGLE-HAND-WRENCH 32-32 Patented Single-hand-wrench size 32 for comfortable clamping and unclamping of Quick Flex-quick-change adaptors. Consisting of two wrenches.


ZETA Collet nut and spanner wrench:

442 410 COLLET NUT ER-25QF-A (WTO)

Collet nut ER-25QF-A short with external thread according to DIN6499. The ZETA®-Safety clamping system is a safe and trouble-free clamping system developed for machine tools.

WTO: 202125001 442 411 ZETA SCREW-ON-ADAPTER

ED32/ER25QF (WTO)

Screw-on-adapter for ZETA collet nuts ER25. With this hand adapter the collet nut can be easily crews into the holder and fastened hand-tight.

WTO: 107532104 442 415 SPANNER WRENCH E 32 ZETA/ER25

Spanner wrench for collet nut ER-25QF-A short. The ZETA®-Safety clamping system is a safe and trouble-free clamping system developed for machine tools.

WTO: 107532101 442 420 COLLET NUT ER-32QF-A (WTO)

Collet nut ER-32QF-A short with external thread according to DIN6499. The ZETA®-Safety clamping system is a safe and trouble-free clamping system developed for machine tools.

WTO: 202132001 442 421 ZETA SCREW-ON-ADAPTER

ED40/ER32QF (WTO)

Screw-on-adapter for ZETA collet nuts ER32. With this hand adapter the collet nut can be easily crews into the holder and fastened hand-tight.

WTO: 107532104


442 425 SPANNER WRENCH E 40 ZETA/ER32

Spanner wrench for collet nut ER-32QF-A short. The ZETA®-Safety clamping system is a safe and trouble-free clamping system developed for machine tools.

WTO: 107540101

BMT-TOOL HOLDER

446300S BMT55P TOOL HOLDER PACKAGE-SAUTER

Consisting of: 1x Face and O.D. turning holder - BMT55P (446310S)2x Doppel Plan-/Längsdrehhalter - BMT55P (446330S)1x Four-fold O.D. turning tool holder in Y-BMT55P (446340S)1x Facing and I.D. turning holder - BMT55P (446350S)2x I.D. turning tool holder ø32 mm - BMT55P (446370S)1x Reduction bushing ø20mm (442650S)1x Reduction bushing ø25mm (442660S)1x Cut-off holder - BMT55P (446360S)2x Drilling/milling holder - BMT55P / 6000 / ECS (446390S)2x Angular milling holder - BMT55P / 6000 / ECS (446420S)1x PRECIFLEX®-starter set ER25 (446600S)

For ingle BMT55P tool holders please refer to the BMT55P- tool holder specification!


MANUALS: HYPERTURN 65-DT (840D-sl/FANUC 31iB) Standard-Languages: One set included – please confirm one of the standard languages for free.

DE 6654 HT65-DT Instruction Manual / GERMAN Includes information how to install, operate,

maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

EN 6654 HT65-DT Instruction Manual / ENGLISH

Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

TA 6654 HT65-DT Instruction Manual / ITALIAN Includes information how to install, operate,



FR 6654 HT65-DT Instruction Manual / FRENCH


SP 6654 HT65-DT Instruction Manual / SPANISH


SE 6654 HT65-DT Instruction Manual / SCHWEDISH Includes information how to install, operate,


CZ 6654 HT65-DT Instruction Manual / CZECH


DK 6654 HT65-DT Instruction Manual / DANISH



NL 6654 HT65-DT Instruction Manual / DUTCH


FI 6654 HT65-DT Instruction Manual / FINNISH


HU 6654 HT65-DT Instruction Manual / HUNGARIAN


PL 6654 HT65-DT Instruction Manual / POLISH


PT 6654 HT65-DT Instruction Manual / PORTUGUESE


RU 6654 HT65-DT Instruction Manual / RUSSIAN


TR 6654 HT65-DT Instruction Manual / TURKISH


CN 6654 HT65-DT Instruction Manual / CHINESE-SIMPLE



MANUALS: HYPERTURN 65-TT (840D-sl) Standard-Languages: One set included – please confirm one of the standard languages for free.

DE 6655 HT65-TT Instruction Manual / GERMAN Includes information how to install, operate,


EN 6655 HT65-TT Instruction Manual / ENGLISH


TA 6655 HT65-TT Instruction Manual / ITALIAN Includes information how to install, operate,



FR 6655 HT65-TT Instruction Manual / FRENCH


SP 6655 HT65-TT Instruction Manual / SPANISH


SE 6655 HT65-TT Instruction Manual / SCHWEDISH Includes information how to install, operate,


CZ 6655 HT65-TT Instruction Manual / CZECH


DK 6655 HT65-TT Instruction Manual / DANISH



NL 6655 HT65-TT Instruction Manual / DUTCH


FI 6655 HT65-TT Instruction Manual / FINNISH


HU 6655 HT65-TT Instruction Manual / HUNGARIAN


PL 6655 HT65-TT Instruction Manual / POLISH


PT 6655 HT65-TT Instruction Manual / PORTUGUESE


RU 6655 HT65-TT Instruction Manual / RUSSIAN


TR 6655 HT65-TT Instruction Manual / TURKISH


CN 6655 HT65-TT Instruction Manual / CHINESE-SIMPLE



ELECTRICAL DOCUMENTATION:

INCLUDED IN THE BASIC MACHINE !!

PACKING FOR MACHINE:

ZVZ 344 950 STANDARD PACKING MT65-1000 / HT65 For easy pick-up with the forklift.

Consisting of: pallet, rolamit-cover

ZVP 547 748 CLIMATE PACKING MT65-1000 / HT65

For transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

ZVP 304 952 WOODENBOX MT65-1000 / HT65

Additional protection for critical transportation

ZVP 547 560 CLIMATE PACKING FOR THE CHIP CONVEYOR AND SPINDLE COOLING UNIT OF THE MT65-1000 / HT65

For transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

ZVP 305 388 WOODENBOX PACKING FOR THE CHIP

CONVEYOR AND SPINDLE COOLING UNIT OF THE MT65-1000 / HT65

Additional protection for critical transportation

R9T 003 CRANE TRANSPORT UNIT MT65-1000/HT65

Machine lifting frame to be used with a crane. More details to be found in the user manual. The crane rack is only lent for unloading of the machine and must be returned promptly.


TECHNICAL DATA FOR HYPERTURN 65 Working range HYPERTURN 65 Swing over bed [mm] ø 660 Swing over cross slide [mm] ø 540 Distance between spindle noses / HT65-1000 [mm] 1050 Distance between spindle noses / HT65-1300 [mm] 1300 Max. turning diameter [mm] ø 500 Max. turning length / HT65-1000 [mm] 800 Max. turning length / HT65-1300 [mm] 1050 Max. bar work diameter / HT65 [mm] ø 65

Max. bar work diameter / HT65 BigBore [mm] ø 76,2 (3“)

Max. bar work diameter / HT65 SuperBigBore [mm] ø 95

Travel Travel in X1/X2 (Hyperturn 65DT) [mm] 260/210

Travel in X1/X2/X3 (Hyperturn 65TT) [mm] 260/260/210

Travel in Z1/Z2 (Hyperturn 65DT-1000) [mm] 800/800

Travel in Z1/Z2 (Hyperturn 65DT-1300) [mm] 1050/1050

Travel in Z1/Z2/Z3 (Hyperturn 65TT-1300) [mm] 460/460/1050

Travel Z (counter spindle) / HT65-1000 [mm] 800

Travel Z (counter spindle) / HT65-1300 [mm] 1050

Travel in Y [mm] 100 (+/-50)

Main spindle Spindle nose according to DIN 55026 A2-6 Spindle bearing inner diameter [mm] ø 105

Spindle bore diameter [mm] ø 73 Max. power (@100/40% duty cycle) direct-drive-motor [kW] 21/29

Speed range [rpm] 0-5000 Max. torque (100/40% duty cycle) [Nm] 200/250

Max. chuck size [mm] ø 250

Main spindle / BigBore Spindle nose according to DIN 55026 A2-8 Spindle bearing inner diameter [mm] ø 130

Spindle bore diameter [mm] ø 86 Max. power (@100/40% duty cycle) direct-drive-motor [kW] 21/29

Speed range [rpm] 0-4000 Max. torque (100/40% duty cycle) [Nm] 200/250

Max. chuck size [mm] ø250

Main spindle / SuperBigBore Spindle nose according to DIN 55026 A2-8 Spindle bearing inner diameter [mm] ø 140

Spindle bore diameter [mm] ø 106 Max. power (@100/40% duty cycle) direct-drive-motor [kW] 30 / 37

Speed range [rpm] 0-3500 Max. torque (100/40% duty cycle) [Nm] 290 / 360

Max. chuck size [mm] ø 250

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 97 of 106 Counter spindle (spindle 2) Spindle nose according to DIN 55026 A2-6 Spindle bearing inner diameter [mm] ø 105 Spindle bore diameter [mm] ø 73 Max. power (@100/40% duty cycle) direct-drive-motor [kW] 21/29

Speed range [rpm] 0-5000

Max. torque (100/40% duty cycle) [Nm] 200/250

Max. rapid motion speed [m/min] 30 Holding force [N] 9000 Solid clamping cylinder w/ draw-tube f. chuck work [mm] ø 250

Max. chuck size [mm] ø250

C-axes (rotary axes – spindle 1 and spindle 2) Resolution [ ° ] 0,001

Rapid speed [rpm] 1000

Feed drives Rapid traverse speed in X/Z/Y [m/min] 30/30/12

Feed force in X axes [N] 5000

Feed force in Z1/Z2/Z3 axes [N] 8000

Positioning variation Ps in X1 / X2 / X3 (VDI 3441) [µm] 3 / 3 / 3

Positioning variation Ps in Z1 / Z2 / Z3 /Z4 (VDI 3441) [µm] 3,5 / 3,5 / 3,5

Positioning variation Ps in Y1 / Y2 / Y3 (VDI 3441) [µm] 2 / 2 / 2

Tool turrets 1/2/3 (VDI-turret radial style with bi-directional logic) / coupling DIN5480 Quick-change tool shank VDI 30 acc. DIN 69880 (VDI40*) 12

Number of driven tool stations 12

Turret indexing time [sec] 0,7

Indexing accuracy @ a radius of 100 mm [mm] ±0,002

Repeatability @ a radius of 100 mm [mm] ±0,0008

Max. torque of driven tools [Nm] 25

Max. power of driven tools [kW] 6,7

Speed range [rpm] 0-5000 (4500*)

Max. duty cycle for max. speed or max. power [%] 25

Tool turrets 1/2/3 (BMT-turret radial style with bi-directional logic) Numbers of tool stations “BMT55P-short” 12

Number of driven tool stations 12

Turret indexing time [sec] 0,7

Indexing accuracy @ a radius of 100 mm [mm] ±0,002

Repeatability @ a radius of 100 mm [mm] ±0,0008

Max. torque of driven tools [Nm] 30

Max. power of driven tools [kW] 10

Speed range [rpm] 0 - 12000

Max. duty cycle for max. speed or max. power [%] 100

Hydraulic system Multi-circuit hydraulic system for power chuck

Oil tank capacity [l] 22

Max. pressure for work holding [bar] 60

Pneumatic unit Air pressure required [bar] 6

Air volume required [l/min] 5

Quality according to DIN ISO 8573-1 Class 4

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 98 of 106 Lubrication system Guide ways and ball screws (featuring oil-save logic) Autom. central oil lubrication

Main spindle, counter spindle (free of maintenance) Grease lubrication Coolant system Tank capacity [l] 450

Coolant pressure through the turret [bar] 14 bar

Coolant pressure for flushing [bar] 2x 3,7 bar

Internal coolant supply Through the turret

Oil mist separator Throughput (manufacturer REVEN) – mechanical [m3/h] 1000

Chip conveyor The Chip conveyor (featuring “Coolant-saver“ logic) is included – Output height: 1200mm The Coolant system is integrated into the chip-conveyor

Parts catcher (optional) Pneumatically operated [bar] 6

Max. finished part length [mm] 200

Max. finished part diameter [mm] ø 65 (76 / 95) Max. finished part weight [kg] 4,5

Painting – Texture Paint Red RAL No. 3020 Light - Grey RAL No. 7035 Graphite - Grey RAL No. 7024 Black RAL No. 9004 Power supply Voltage [V] 3x400 / PE

Max. voltage fluctuations [%] +/-10 Frequency [Hz] 50/60

Connected load value [kVA] 50

Preliminary fuse [A gG,gL] 80

Required short circuit power [kVA] 2500

Operable temperature range [°C] +10 to +35

Dimensions / weight Spindle height above floor [mm] 1308

Machine total height [mm] 2360

Floor space W×D (with chip conveyor) / HT65DT-1000 [mm] 5060 x 2850

Floor space W×D (with chip conveyor) / HT65TT-1300 [mm] 5300 x 2850

Total weight of machine / HT65DT-1000 [kg] approx. 8 700

Total weight of machine / HT65TT-1300 [kg] approx. 9 250

Sound intensity level Average sound emission level [db(A)] 76 According to the following conditions: Measuring method: enveloping surface according to DIN 45 635 Measured point: 1m distance and 1,6 m above the floor Operating mode: max. spindle speed w/ no load


CONTROL DESCRIPTION: 840D – Solution Line

CNC control / drives 840D SolutionLine, Sinamics S120

Machine tool control with high sophisticated technology functions using digital drives for standard and complex machining, such as turning, milling, drilling, rigid tapping, polygon turning, ... High dynamical and precise digital drives (SINAMICS S120) offer functions such as:

Spindles with C-axis functionality Synchronous spindles Exact Stop and retract function High-speed process signals ...

Highlights Modern, colorful and clear user surface Technology overlapping programming (turning, milling,

drilling, tapping,...) Contextual help function and support 3D Graphics and 3D simulation Animated support graphics Simple programming via NC Programmer Calculator function Program preview, USB-port, etc.

Data in/out Via CNC full keyboard at the operator panel, USB-PORT and Ethernet.

Programming -Text editor with edit functions (select, copy, delete) or according to DIN 66025 including CNC high level language. -Standard cycles, supported by graphics, are used for repeating machining operations. Parameters can be filled out fully conversational.

Display operator panel incl. 15“ TFT- colour monitor

CNC user memory Min. 3 MByte

Program storage Work piece / part program / sub program directories with

alpha-numeric character (max. 24) are used for user friendly and transparent handling.

Sub-program maximum 11- Subroutine levels,

Math. calculation functions +,-,,, cos, sin, tan, e-function, In, =, >,<,, etc. System of units Metric or inch (reversible)

Smallest increment unit 0,001mm (0,00001inch) or 0,001°

Input dimension incremental or absolute dimension

Feedrate One to one in mm/rev or mm/min

Override Spindle override: 50% to 120% Feed override: 0% to 120% Rapid override: 0% to 120%

Feedrate range 0,001mm/rev to rapid traverse rate

Threading operation Longitudinal, transversal or tapered with constant or linear in/decreasing lead, single or multiple threads with angular approach or run-out path.

Synchronous tapping Taps can be machined with any spindle without compensation holder. Speed and feedrate is fully synchronised.

S

Li

P

NDD

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 100 of 106 Polygonal turning Due to the synchronisation of the main spindle with the driven

tool spindle, the machine is capable to machine flats (square, hexagon,...) on the workpiece very efficient.

Work shift Adjustable or programmable via FRAMES (TRANS,ROT, MIRROR,SCALE)

C-axis Resolution 0,001

Spindle speed Input in rpm or V-const. m/min

Spindle speed limitation Adjustable or programmable

Coordinate system Cartesian or polar coordinates and cylinder-coordinates

Tool data Tool offset selection via T- and D-number (PowerMill: „Random access“ tool management for the tool changer, tool life management,... )

Cutter radius compensation Programmable via G40,G41,G42

Real-time clock Time is still set after the machines is switched off.

Machining time The time between cycle start and end of program (M30) is shown on the control. Machining segments can be timed individually.

Limit stop switch 2 Software limit switches on any axis

Work area limitation Adjustable for the operator

Spindle pitch compensation Available for any axes

Back-Lash compensation Available for any axes

Cylinder interpolation Simplified due to TRACYL (X/Y/Z)

Face side interpolation Simplified due to TRANSMIT function - (X/Y/Z))

Helical interpolation Enables internal and external thread milling.

Program simulation

Tool path simulation and 3D rendering of finished part

Block search Program number, line number and target position can be searched.

Dryrun Used to test the program without spindle rotation and coolant. The feed override controls any axis movement.

Access protection Several programs, tool data, work shifts, etc. can be locked via a key switch.

Back-ground editing Programs can be written and edited while the machine is in production.

Machining from external Programs can be loaded and executed via a network or USB-Port.

Diagnose function Continuous condition monitoring due to the integrated

diagnose system. Alarms are display in plain text format. Program coordination Programs can be synchronized by using WAITMARKS.

Operating modes

JOG AUTOMATIC MDA – Manual Data Automatic REPOS REFERENCE

Control language Language reversible (German or. English)

German English French Italian Spanish


ProgramGuide

Contour processor

Free contour programming; An integrated contour calculator calculates any missing parameter for you, provided that they can be computed from other parameters. You can chain a maximum of 50 contour elements. Contour transition elements “radius and chamfer” are also provided to help you chain contour elements. The programmed contours are transferred to the edited parts program.

Machining cycles

Stock removal cycle With the „Stock removal“ cycle, a contour programmed in a subroutine can be produced from a blank by means of paraxial stock removal. The contour can include relief-cut elements. The technology (roughing/finishing/complete machining) is selectable. The cycle can be called from any collision-free position.

Grooving cycle The grooving cycle allows symmetrical and asymmetrical recesses to be produced for longitudinal and facing operations on any straight contour elements. Outside and inside recesses can be made. Also the groove cutting method is supported.

Undercut cycle With this cycle, undercuts to DIN509 of forms E and F can be produced with usual loading for a finished part diameter > 3mm.

Thread cutting cycle With the „Thread cutting“ cycle you can machine cylindrical and tapered outside and inside threads with constant lead in longitudinal or face machining. Both single threads and multiple threads can be cut. In multiple thread cutting, the threads are cut one after the other. In-feed is automatic. You can select either constant in-feed per cut or constant cross-section of cut. A right-hand thread is determined be the spindle direction. Feedrate and spindle override both have no effect in thread travel blocks.


Drilling cycle The tool drills at the programmed spindle speed and feedrate to the programmed final drilling depth. Deep hole drilling is performed with a depth in-feed of a maximum definable depth executed several times, increasing gradually until the final drilling depth is reached. The drill can either be retracted to the reference plane+safety distance after every infeed depth for swarf removal or retracted in each case by 1mm for chip breaking.

Rigid tapping The tool drills at a programmed spindle speed and feedrate to the programmed thread depth. With this CYCLE84 you can perform rigid tapping operations. No special holder with an integrated length compensation is needed.

Bohr-Gewinde Fräszyklus Mit einem Bohr-Gewindefräser wird die Kern-Bohrung gebohrt und anschließend das Gewinde gefräst.

Milling cycles A wide range of milling cycles can be used for milling operations. This ensure easy programming at the machine and a quick set-up for the production.

Engraving cycle Makes engraving of letters and numbers on the work piece easy. Via parameter it is possible to mark or engrave serial numbers, dates or clock time on to the pork piece.

3D SIMULATIONS

Raw part contour (cylinder, hollow cylinder) Machining in real-time or fast forward mode Top-view or side-view Displayed in variable zoom (zoom-in or zoom-out) Option: Monitoring (simulation while the machine is

machining)


CONTROL DESCRIPTION: FANUC 31i-B CNC control / drives

Fanuc 31i-B CNC control Continuous-path control with high sophisticated technology functions using digital drives for standard and complex machining, such as turning, milling, drilling, rigid tapping, polygon turning, ... High dynamical and precise digital drives (i-serie) offer functions such as:

Spindles with C-axis functionality Synchronous spindles Exact Stop and retract function High-speed process signals ...

Interpolation Linear interpolation (G00, G01) Multi-quadrant circular interpolation (G02,G03)

Thread functions Constant lead threading (G33) Multiple thread cutting (G33) Continuous thread cutting(G33) Thread cutting retract

Feed functions Feed mode in increments per minute (G94) Feed mode in increments per revolution (G95) Dwell (G04)

Reference function Reference position return (G28,G30, G53) Coordinate system Local workpiece coordinate system (G52)

Workpiece coordinate system (G53-G59) Workpiece coordinate system preset (G92) Coordinate system (work shift)

Values of coordinate and dimensions

Absolute programming (G90) Incremental programming (G91) Inch (G21) or metric (G20) mode Decimal point programming Diameter programming in X

Spindle functions C-axis contour control (angular programming) Constant surface speed control (G96) Direct spindle speed (G95) Spindle orientation

Tool functions Tool wear and geometry corrector Tool nose radius compensation (G40, G41, G42) Tool offset pairs – 64

Auxiliary functions Standard M-functions Number of miscellaneous M-codes – 4 pairs

Macro Macro B parametric programming

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 104 of 106 Program creation and edition Part program directory (number and name)

Sub-programs Program block search Extended part program editing function Background editing Registered program – 1000 Part program storage – 2 MB

Canned cycles External / internal roughing cycle (G77) Thread cutting cycle (G78) Facing cycle (G79) Canned cycle for drilling (G80, G83, G85) Rigid tapping cycle (M29+G84)

Daten Ein/Ausgabe Schlüsselschalter für Datenschutz PCMCIA Interface (zusätzlicher Speicherplatz für

Programmdaten) Serielle Schnittstelle RS232 (einstellbar)

Display FANUC TFT colour display 15“

Displayed data Axes positioning Spindle speed Feedrate display Programmed codes display (T,S,M,F) Modale G codes Parts counter Run hour display Clock

Input increments 0,001mm (0,00001inch) or 0,001°

Override Spindle speed : 50% to 120% Feed rate: 0% to 120% Rapid speed: 0% to 120%

Feedrate range 0,001mm/rev to rapid traverse rate

Manual operations Electronic handwheel (MPG) – optional Manual continuous feed - JOG Feedrate override Spindle override

Execution operations Manual Data Input operation – MDI Automatic Single block Program stop (M00) Optional program stop (M01) Block delete - SKIP Program restart DRY RUN

Alarm and diagnostic functions Emergency functions Alarm messages Alarm history display Operation history display Maintenance history display Help screen Diagnostic screen

EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 105 of 106 Polygonal turning Due to the synchronisation of the main spindle with the driven

tool spindle, the machine is capable to machine flats (square, hexagon,...) on the workpiece very efficient.

Limit stop switch Software limit switches on any linear axis

Work area limitation Adjustable for the operator

Spindle pitch compensation Available for any linear axes

Back-Lash compensation Available for any linear axes

Control language Language reversible (German or. English)

German English Italian

MANUAL GUIDE i

MANUAL GUIDE i is the operation guidance to support an operator on many situations such as creating a part program, checking by machining simulation, set-up and actual machining. These operations can be done on the only one screen. ISO code form is adopted as the part program format, it is widely used on many CNC machine tools, furthermore, machining cycles, which can realize complicated machining motions by simple programming, are provided. Stock removal cycle With the „Stock removal“ cycle, a contour programmed can be produced from a blank by means of paraxial stock removal. The contour can include relief-cut elements. The technology (roughing/finishing/complete machining) is selectable. The cycle can be called from any collision-free position.

Thread cutting cycle With the „Thread cutting“ cycle you can machine cylindrical and tapered outside and inside threads with constant lead in longitudinal or face machining. Both single threads and multiple threads can be cut. In multiple thread cutting, the threads are cut one after the other. Infeed is automatic. You can select either constant infeed per cut or constant cross-section of cut. A right-hand thread is determined be the spindle direction. Feedrate and spindle override both have no effect in thread travel blocks. Grooving cycle The grooving cycle allows symmetrical recesses to be produced for longitudinal and facing operations on any straight contour elements. Outside and inside recesses can be made.


Drilling cycle The tool drills at the programmed spindle speed and feedrate to the programmed final drilling depth. Deep hole drilling is performed with a depth infeed of a maximum definable depth executed several times, increasing gradually until the final drilling depth is reached. The drill can either be retracted to the reference plane+safety distance after every infeed depth for swarf removal or retracted in each case by 1mm for chip breaking.

Rigid tapping The tool drills at a programmed spindle speed and feedrate to the programmed thread depth. With this CYCLE84 you can perform rigid tapping operations. No special holder with an integrated length compensation is needed.

Reaming cycle This cycle can be used to ream axial or radial holes.

Milling cycles A wide range of milling cycles can be used for milling operations. This ensure easy programming at the machine and a quick set-up for the production.

Graphical simulation

Fast and realistic simulation incl. Animation. Raw part and machining process is shown in 3D graphics.

TECHNISCHE ÄNDERUNGEN VORBEHALTEN !

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