MOSCOW - 2012
TECHNICAL SUPPORT OF RUSSIAN HELICOPTER PRODUCTS OPERATION
© 2009-2012 Helicopter Service Company JSC. All Rights Reserved
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• Helicopter service company offers Buyers of the Russian helicopters a great variety of services to provide efficient usage and to minimize operational expenses for their life cycle.
© 2009-2012 Helicopter Service Company JSC. All Rights Reserved
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After Sale Technical Support (“one window” conception)
Maintenance
Warranty Management
Service Centers
Technical Documentation
Material and Technical Support
Training
Components Overhaul
Information Support
CUSTOMER
© 2009-2012 Helicopter Service Company JSC. All Rights Reserved
SERVICE CENTER IS DESIGNATED FOR TECHNICAL MAINTENANCE AND REPAIR OF ALL MODELS HELICOPTERS AND VERSIONS PROMOTED BY RUSSIAN HELICOPTERS JSC.
4 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
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Remote Airdromes
(from 1 to 5 helicopters )
Line maintenance
Main Service Center for Maintenance and Repair
© 2009-2012 Helicopter Service Company JSC. All Rights Reserved
Main Service Center for Maintenance and Repair
The Following Works are to be Done in the Main Base Center all kinds of the maintenance schedule
current repairs
replacement of the aggregates
modifications and upgrades of the helicopters
practical training of the personnel
technical support of the remote helicopter land-based stations (supply of the
spares, technical consultations, snags rectification etc. The Following is to be Done in the Remote Helicopter Land-Based
Stations: operational maintenance of the helicopters
replacement of the aggregates
snags rectification
6 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAIN SERVICE CENTER FOR MAINTENANCE AND REPAIR.
Main Center can be of the Three Levels: Level 1: All kinds of helicopters’ maintenance and current repair. Level 2: All kinds of helicopters’ maintenance, current repair and repair of airframes & systems. Level 3: All kinds of helicopters’ maintenance, current repair and overhaul.
7 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAINTENANCE AND CURRENT REPAIR (1 Level)
The following kinds of the maintenance and current repair are carried out in the Service Center of Level 1:
Operational maintenance
Periodic maintenance: - after 50 flight hrs - after 100 flight hrs - after 200 flight hrs - after 300 flight hrs - lubrication works
Special maintenance.
Helicopter maintenance when on ground.
Seasonal maintenance.
Current repair of the helicopter.
8 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
9 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAINTENANCE AND CURRENT REPAIR (1 Level)
A. Buildings and Communications
Required:
Manufacturing facilities of total square of 2700 m2 including:
- hangar: 1300 m2
- manufacturing area: 1000 m2
- warehouses: 140 m2
- depot rooms: 260 m2
Power Supply: - 220V, 380V and 50 Hz frequency, 208V and 400 Hz AC
electric power, - 27V DC electric power for each working place in laboratory - 36V and 400 Hz frequency, 3-phase
Ventilation and air conditioning system
Compressed air line: 4 … 6 atm
Cold and hot water line with pressure: 2 .. 4 atm
10 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAINTENANCE AND CURRENT REPAIR (1 Level)
B. Necessary area and Laboratories: - area to maintain radio equipment - area to maintain avionics - diagnostic laboratory - complete room - spare parts storage room - batteries charging and service room - rest rooms - laboratory of ultrasonic cleaning of filters - extinguishers’ repair and gas loading room - tools room - metal work workshop - area to service engines
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© 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAINTENANCE AND CURRENT REPAIR (1 Level)
MAINTENANCE , CURRENT REPAIR AND REPAIR OF AIRFRAMES & SYSTEMS (Level 2)
Service Center of Level 2 is Designated for:
- repair of fuselage elements
- repair of the detachables
- repair of the controls
- repair of pipelines
- repair of MR and TR blades
- repair of fuel tanks
- extinguishers repair
- repair of armament elements
- repair of electric circuits
- communication devices repair
- repair of radio equipment
- assembly & tests of the helicopters after repair
12 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
13 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAINTENANCE , CURRENT REPAIR AND REPAIR OF AIRFRAMES & SYSTEMS (Level 2)
A. Auxiliary buildings and communications
Hangar for repair of the airframe & systems: 2000 m2
Hangar for washing & paint peeling: 450 m2
Hangar for painting helicopters: 450 m2
B. Additional working places for repair
- the detachables repair area - radio equipment repair area - avionics repair area - metal works area - control units repair area - rotor blades repair area - pipelines repair area - fuel tanks repair area - cables repair area
14 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAINTENANCE , CURRENT REPAIR AND REPAIR OF AIRFRAMES & SYSTEMS (Level 2)
MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3)
Main works to be done in Service Center of Level 3: - overhaul of the fuselage and removable equipment - repair of the pipelines - repair of controls and chassis - repair of aggregates of the helicopter systems - electric equipment repair - radio equipment repair - repair of avionics - repair of special equipment - assembling of the helicopter, adjustment - helicopter painting - ground and flight test of the helicopter after overhaul
15 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
16 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3)
A. Additional buildings and constructions - hangar for repair of the helicopter aggregates: 2500 м2 - hangar for testing aggregates after repair: 800m2 - specially equipped zone for maintenance and tests of the
helicopters after repair.
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MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3)
B. Additional areas and Laboratories - metrological laboratory - transmission repair area - electroplating area - machining works area - area for repair of the main rotor systems - aggregates’ test area - tail rotors repair area - area to repair cargo loading/ unloading equipment - area to repair rubberized fuel tanks - chemical laboratory
18 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3)
C. Equipment and tools - special equipment and tools - special devices and accessories - special test benches and test equipment
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MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3)
D. Overhaul publications - overhaul Manuals - overhaul Technologies - technological instructions - technical conditions - instructions - technological cards - reference Overhaul Manual - technical descriptions - service bulletins - spare parts and materials catalogue
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MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3)
E. Technical personnel - fuselage repair mechanics - pipelines and fuel tanks repair mechanics - landing gear repair mechanics - controls repair mechanics - radio equipment repair mechanics - electric devises repair mechanics - armament repair mechanics (over 40 specialties)
21 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
MAINTENANCE, CURRENT REPAIR AND OVERHAUL (Level 3)
PERSONNEL TRAINING
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Permanent training & upgrade qualification of the personnel of various specialties are required for successful functioning of the service center.
The following stages are scheduled for personnel training :
-theoretic training in the Training Center
-practical training in the Training Center and in the work places
- apprenticeship in the service center
- certification of the personnel
PERSONNEL TRAINING
23 © 2009-2012 Helicopter Service Company JSC. All Rights Reserved
The following are required to train personnel:
- educational programs & books;
- software for teaching procedure;
- certified teachers & instructors.
Personnel training can be conducted in the specially
equipped classes of the service center or in the
Training Center equipped with special simulator.
FOR SUPPORT & SERVICE IN CENTRAL AMERICA & THE CARIBBEAN PLEASE CONTACT:
A&H AVIATION Tobias Bolaños Int. Airport, San Jose, Costa Rica
Tel. 506 2231 0525 Fax. 506 2231 0401 E-mail: [email protected]
© 2009-2012 Helicopter Service Company JSC. All Rights Reserved
For providing of comprehensive technical support “Helicopter service company” permanently adapts its structure focusing on rendering of specific services which are demanded by owners of Russian helicopter products whenever and wherever they need it.