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Technologies for off-highway exhaust aftertreatment

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Technologies for off-highway exhaust aftertreatment
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Status: June 2013

10010%

10%

10%

15%

40 60 80 100

15%

15%

15%

10%

Idlingspeed

Intermediatespeed

Enginespeed [%]Rated

speed

75

50

25

10

Engi

ne t

orqu

e [%

]

8

5

6

7

1

2

3

4

0 200 400 600 800 1000 1200

0 200 400 600 800 1000 1200

Time [s]

Engine torque [%]

0

20

40

60

80

100

120

0

20

40

60

80

100

120Engine speed [%]

0

12

34

56

7

HC NOx PM CO

Year of introduction

0

1

2

3

4

5

6

7

2005 2007 2009 2011 2013 2015 2017

Year of introduction2005

Stage II Stage III A Stage III B Stage IV

Stage II Stage III A Stage III B Stage IV

2007 2009 2011 2013 2015 2017

Lim

it [g

/kW

h]Li

mit

[g/k

Wh]

HC + NOx

HC + NOx

0.025

0.025

0.3

0.2

130 ≤ Pn < 560 kW

75 ≤ Pn < 130 kW

3.5

5.0

0.40

0.40 0.19

0.19

Germany (headquarters):Emitec Gesellschaft für Emissionstechnologie mbHHauptstraße 128D-53797 LohmarTelephone: +49 2246 109 - 0Facsimile: +49 2246 109 - 109

USA:

Emitec Inc.3943 W. Hamlin RoadRochester Hills, Michigan 48309Telephone: +1 248 276 - 6430Facsimile: +1 248 276 - 6431

Japan:

Emitec Japan K.K.Cedar Shibaura 4F3-13-16 Shibaura, Minato-kuTokyo 108-0023Telephone: +81 35 418 - 6066Facsimile: +81 35 418 - 6080

India:

Emitec Emission Control TechnologiesIndia Pvt. Ltd.Survey No. 275 & 282 (Part)Village Maan, Taluka MulshiPune 411057Telephone: +91 20 3911 - 4800Facsimile: +91 20 3911 - 4999

China:

EMITEC Emission Treatment System (Shanghai) Co.,LtdRoom B, 6th Floor, No. 26 BuildingNo. 1000 Jinhai RoadJinqiao Export Processing ZonePudong 201206 ShanghaiTelephone: +86 21 5055 0567 Facsimile: +86 21 5055 0568

South Korea:

Emitec Korea Inc.Room No. 817/818, Dongmoon Tower-II,358-25, Hosu-Ro, ilsandong-gu Goyang-si, Gyeonggi-do, 410-704Telephone: +82-(0)31-902-9490Facsimile: +82-(0)31-902-9493

Our latest publications and leaflets as well as further information on Emitec can be found onwww.emitec.com

Te c h n o l o g i e s f o r o f f - h i g hwa y ex h a u s t a f t e r t r e a t m e n t

European legislation:Emission directive for agricultural and construction machines

Example: Test cycle according to C1 of ISO standard 8178, part 4

Dynamic test: NRTCTest sequence for chassis dynamometer

Stationary test NRSC (Non-Road Steady Cycle)

Heavy-duty non-road (97/68/EC ... 2004/26/EC)

Diesel engine emissions

Formation of pollutants during engine combustion

Particle and nitrogen emissions and also fuel consumption (= CO2 emissions) based on engine settings

Exhaust aftertreatment technology for the combined reduction of particles (PM) and nitrogen oxides (NOx): SCRi®

(SCR technology with integrated particle reduction)

LS-Design® LS / PE-Design®

Highly effective diesel oxidation catalysts (DOC) for the reduction of HC and CO- LS technology for volume and cost reduction

- Reduction of pressure loss and fuel consumption (proportional to CO2 emissions)

- Geometric flexibility for optimum adaptation

Diesel oxidation catalysts (DOC):Oxidation of hydrocarbons (HC) and carbon monoxide (CO) on precious metal-coated high-perfor-mance catalyst substrates

Reduction of particles (PM),hydrocarbons (HC) and carbon monoxide (CO)

Particle reduction using the PM-METALIT®- Highly effective for particle mass and number

- Long lasting experience from series applications in cars and trucks- Robust design is ideal for non-road conditions

- Compact system using highly effective DOCs

- Requires no maintenance (depending on marginal conditions)

The PM-METALIT® has two functions:- Particle reduction

- AdBlue® evaporation and preparation

PM-METALIT® with dual function:Partial-flow deep-bed filter and hydro-lysis catalyst as mixer.

SCR catalyst behind continuous PM filtration:“Turbulent” structures allow more compact systems.

* SCR: Selective Catalytic Reduction

Particle filter:Filtering particles from the exhaust flow –optimized regeneration of particle filters

SCR* technology:Reduction of nitrogen oxides (NOX) by the addition of a reducing agent (AdBlue)

SCR reduction of nitrogen oxides (NOX),hydrocarbons (HC) and carbon monoxide (CO)

Simultaneous reduction of nitrogen oxides (NOX), particles (PM), hydrocarbons (HC) and carbon monoxide (CO)

Flow distribution

behind standard substrate behind PM-METALIT®

Optimisation of gas flow and ammonia distribution in the PM-METALIT®

Compact design in limited installation space

Exhaust aftertreatment technology for the reduction of hydrocarbons (HC), carbon monoxide (CO) and particles (PM)

Exhaust aftertreatment of diesel engines:Conversion of pollutants

Exhaust aftertreatment of diesel engines:Modular system design

For further information and details please contact

Exhaust aftertreatment technology for the combined reduction of particles (PM) and nitrogen oxides (NOx): SCRi®

(SCR technology with integrated particle reduction)

LS-Design® LS / PE-Design®

Highly effective diesel oxidation catalysts (DOC) for the reduction of HC and CO- LS technology for volume and cost reduction

- Reduction of pressure loss and fuel consumption (proportional to CO2 emissions)

- Geometric flexibility for optimum adaptation

Diesel oxidation catalysts (DOC):Oxidation of hydrocarbons (HC) and carbon monoxide (CO) on precious metal-coated high-perfor-mance catalyst substrates

Reduction of particles (PM),hydrocarbons (HC) and carbon monoxide (CO)

Particle reduction using the PM-METALIT®- Highly effective for particle mass and number

- Long lasting experience from series applications in cars and trucks- Robust design is ideal for non-road conditions

- Compact system using highly effective DOCs

- Requires no maintenance (depending on marginal conditions)

The PM-METALIT® has two functions:- Particle reduction

- AdBlue® evaporation and preparation

PM-METALIT® with dual function:Partial-flow deep-bed filter and hydro-lysis catalyst as mixer.

SCR catalyst behind continuous PM filtration:“Turbulent” structures allow more compact systems.

* SCR: Selective Catalytic Reduction

Particle filter:Filtering particles from the exhaust flow –optimized regeneration of particle filters

SCR* technology:Reduction of nitrogen oxides (NOX) by the addition of a reducing agent (AdBlue)

SCR reduction of nitrogen oxides (NOX),hydrocarbons (HC) and carbon monoxide (CO)

Simultaneous reduction of nitrogen oxides (NOX), particles (PM), hydrocarbons (HC) and carbon monoxide (CO)

Flow distribution

behind standard substrate behind PM-METALIT®

Optimisation of gas flow and ammonia distribution in the PM-METALIT®

Compact design in limited installation space

Exhaust aftertreatment technology for the reduction of hydrocarbons (HC), carbon monoxide (CO) and particles (PM)

Exhaust aftertreatment of diesel engines:Conversion of pollutants

Exhaust aftertreatment of diesel engines:Modular system design

For further information and details please contact

Exhaust aftertreatment technology for the combined reduction of particles (PM) and nitrogen oxides (NOx): SCRi®

(SCR technology with integrated particle reduction)

LS-Design® LS / PE-Design®

Highly effective diesel oxidation catalysts (DOC) for the reduction of HC and CO- LS technology for volume and cost reduction

- Reduction of pressure loss and fuel consumption (proportional to CO2 emissions)

- Geometric flexibility for optimum adaptation

Diesel oxidation catalysts (DOC):Oxidation of hydrocarbons (HC) and carbon monoxide (CO) on precious metal-coated high-perfor-mance catalyst substrates

Reduction of particles (PM),hydrocarbons (HC) and carbon monoxide (CO)

Particle reduction using the PM-METALIT®- Highly effective for particle mass and number

- Long lasting experience from series applications in cars and trucks- Robust design is ideal for non-road conditions

- Compact system using highly effective DOCs

- Requires no maintenance (depending on marginal conditions)

The PM-METALIT® has two functions:- Particle reduction

- AdBlue® evaporation and preparation

PM-METALIT® with dual function:Partial-flow deep-bed filter and hydro-lysis catalyst as mixer.

SCR catalyst behind continuous PM filtration:“Turbulent” structures allow more compact systems.

* SCR: Selective Catalytic Reduction

Particle filter:Filtering particles from the exhaust flow –optimized regeneration of particle filters

SCR* technology:Reduction of nitrogen oxides (NOX) by the addition of a reducing agent (AdBlue)

SCR reduction of nitrogen oxides (NOX),hydrocarbons (HC) and carbon monoxide (CO)

Simultaneous reduction of nitrogen oxides (NOX), particles (PM), hydrocarbons (HC) and carbon monoxide (CO)

Flow distribution

behind standard substrate behind PM-METALIT®

Optimisation of gas flow and ammonia distribution in the PM-METALIT®

Compact design in limited installation space

Exhaust aftertreatment technology for the reduction of hydrocarbons (HC), carbon monoxide (CO) and particles (PM)

Exhaust aftertreatment of diesel engines:Conversion of pollutants

Exhaust aftertreatment of diesel engines:Modular system design

For further information and details please contact

Exhaust aftertreatment technology for the combined reduction of particles (PM) and nitrogen oxides (NOx): SCRi®

(SCR technology with integrated particle reduction)

LS-Design® LS / PE-Design®

Highly effective diesel oxidation catalysts (DOC) for the reduction of HC and CO- LS technology for volume and cost reduction

- Reduction of pressure loss and fuel consumption (proportional to CO2 emissions)

- Geometric flexibility for optimum adaptation

Diesel oxidation catalysts (DOC):Oxidation of hydrocarbons (HC) and carbon monoxide (CO) on precious metal-coated high-perfor-mance catalyst substrates

Reduction of particles (PM),hydrocarbons (HC) and carbon monoxide (CO)

Particle reduction using the PM-METALIT®- Highly effective for particle mass and number

- Long lasting experience from series applications in cars and trucks- Robust design is ideal for non-road conditions

- Compact system using highly effective DOCs

- Requires no maintenance (depending on marginal conditions)

The PM-METALIT® has two functions:- Particle reduction

- AdBlue® evaporation and preparation

PM-METALIT® with dual function:Partial-flow deep-bed filter and hydro-lysis catalyst as mixer.

SCR catalyst behind continuous PM filtration:“Turbulent” structures allow more compact systems.

* SCR: Selective Catalytic Reduction

Particle filter:Filtering particles from the exhaust flow –optimized regeneration of particle filters

SCR* technology:Reduction of nitrogen oxides (NOX) by the addition of a reducing agent (AdBlue)

SCR reduction of nitrogen oxides (NOX),hydrocarbons (HC) and carbon monoxide (CO)

Simultaneous reduction of nitrogen oxides (NOX), particles (PM), hydrocarbons (HC) and carbon monoxide (CO)

Flow distribution

behind standard substrate behind PM-METALIT®

Optimisation of gas flow and ammonia distribution in the PM-METALIT®

Compact design in limited installation space

Exhaust aftertreatment technology for the reduction of hydrocarbons (HC), carbon monoxide (CO) and particles (PM)

Exhaust aftertreatment of diesel engines:Conversion of pollutants

Exhaust aftertreatment of diesel engines:Modular system design

For further information and details please contact

Status: June 2013

10010%

10%

10%

15%

40 60 80 100

15%

15%

15%

10%

Idlingspeed

Intermediatespeed

Enginespeed [%]Rated

speed

75

50

25

10

Engi

ne t

orqu

e [%

]

8

5

6

7

1

2

3

4

0 200 400 600 800 1000 1200

0 200 400 600 800 1000 1200

Time [s]

Engine torque [%]

0

20

40

60

80

100

120

0

20

40

60

80

100

120Engine speed [%]

0

12

34

56

7

HC NOx PM CO

Year of introduction

0

1

2

3

4

5

6

7

2005 2007 2009 2011 2013 2015 2017

Year of introduction2005

Stage II Stage III A Stage III B Stage IV

Stage II Stage III A Stage III B Stage IV

2007 2009 2011 2013 2015 2017

Lim

it [g

/kW

h]Li

mit

[g/k

Wh]

HC + NOx

HC + NOx

0.025

0.025

0.3

0.2

130 ≤ Pn < 560 kW

75 ≤ Pn < 130 kW

3.5

5.0

0.40

0.40 0.19

0.19

Germany (headquarters):Emitec Gesellschaft für Emissionstechnologie mbHHauptstraße 128D-53797 LohmarTelephone: +49 2246 109 - 0Facsimile: +49 2246 109 - 109

USA:

Emitec Inc.3943 W. Hamlin RoadRochester Hills, Michigan 48309Telephone: +1 248 276 - 6430Facsimile: +1 248 276 - 6431

Japan:

Emitec Japan K.K.Cedar Shibaura 4F3-13-16 Shibaura, Minato-kuTokyo 108-0023Telephone: +81 35 418 - 6066Facsimile: +81 35 418 - 6080

India:

Emitec Emission Control TechnologiesIndia Pvt. Ltd.Survey No. 275 & 282 (Part)Village Maan, Taluka MulshiPune 411057Telephone: +91 20 3911 - 4800Facsimile: +91 20 3911 - 4999

China:

EMITEC Emission Treatment System (Shanghai) Co.,LtdRoom B, 6th Floor, No. 26 BuildingNo. 1000 Jinhai RoadJinqiao Export Processing ZonePudong 201206 ShanghaiTelephone: +86 21 5055 0567 Facsimile: +86 21 5055 0568

South Korea:

Emitec Korea Inc.Room No. 817/818, Dongmoon Tower-II,358-25, Hosu-Ro, ilsandong-gu Goyang-si, Gyeonggi-do, 410-704Telephone: +82-(0)31-902-9490Facsimile: +82-(0)31-902-9493

Our latest publications and leaflets as well as further information on Emitec can be found onwww.emitec.com

Te c h n o l o g i e s f o r o f f - h i g hwa y ex h a u s t a f t e r t r e a t m e n t

European legislation:Emission directive for agricultural and construction machines

Example: Test cycle according to C1 of ISO standard 8178, part 4

Dynamic test: NRTCTest sequence for chassis dynamometer

Stationary test NRSC (Non-Road Steady Cycle)

Heavy-duty non-road (97/68/EC ... 2004/26/EC)

Diesel engine emissions

Formation of pollutants during engine combustion

Particle and nitrogen emissions and also fuel consumption (= CO2 emissions) based on engine settings

Status: June 2013

10010%

10%

10%

15%

40 60 80 100

15%

15%

15%

10%

Idlingspeed

Intermediatespeed

Enginespeed [%]Rated

speed

75

50

25

10

Engi

ne t

orqu

e [%

]

8

5

6

7

1

2

3

4

0 200 400 600 800 1000 1200

0 200 400 600 800 1000 1200

Time [s]

Engine torque [%]

0

20

40

60

80

100

120

0

20

40

60

80

100

120Engine speed [%]

0

12

34

56

7

HC NOx PM CO

Year of introduction

0

1

2

3

4

5

6

7

2005 2007 2009 2011 2013 2015 2017

Year of introduction2005

Stage II Stage III A Stage III B Stage IV

Stage II Stage III A Stage III B Stage IV

2007 2009 2011 2013 2015 2017

Lim

it [g

/kW

h]Li

mit

[g/k

Wh]

HC + NOx

HC + NOx

0.025

0.025

0.3

0.2

130 ≤ Pn < 560 kW

75 ≤ Pn < 130 kW

3.5

5.0

0.40

0.40 0.19

0.19

Germany (headquarters):Emitec Gesellschaft für Emissionstechnologie mbHHauptstraße 128D-53797 LohmarTelephone: +49 2246 109 - 0Facsimile: +49 2246 109 - 109

USA:

Emitec Inc.3943 W. Hamlin RoadRochester Hills, Michigan 48309Telephone: +1 248 276 - 6430Facsimile: +1 248 276 - 6431

Japan:

Emitec Japan K.K.Cedar Shibaura 4F3-13-16 Shibaura, Minato-kuTokyo 108-0023Telephone: +81 35 418 - 6066Facsimile: +81 35 418 - 6080

India:

Emitec Emission Control TechnologiesIndia Pvt. Ltd.Survey No. 275 & 282 (Part)Village Maan, Taluka MulshiPune 411057Telephone: +91 20 3911 - 4800Facsimile: +91 20 3911 - 4999

China:

EMITEC Emission Treatment System (Shanghai) Co.,LtdRoom B, 6th Floor, No. 26 BuildingNo. 1000 Jinhai RoadJinqiao Export Processing ZonePudong 201206 ShanghaiTelephone: +86 21 5055 0567 Facsimile: +86 21 5055 0568

South Korea:

Emitec Korea Inc.Room No. 817/818, Dongmoon Tower-II,358-25, Hosu-Ro, ilsandong-gu Goyang-si, Gyeonggi-do, 410-704Telephone: +82-(0)31-902-9490Facsimile: +82-(0)31-902-9493

Our latest publications and leaflets as well as further information on Emitec can be found onwww.emitec.com

Te c h n o l o g i e s f o r o f f - h i g hwa y ex h a u s t a f t e r t r e a t m e n t

European legislation:Emission directive for agricultural and construction machines

Example: Test cycle according to C1 of ISO standard 8178, part 4

Dynamic test: NRTCTest sequence for chassis dynamometer

Stationary test NRSC (Non-Road Steady Cycle)

Heavy-duty non-road (97/68/EC ... 2004/26/EC)

Diesel engine emissions

Formation of pollutants during engine combustion

Particle and nitrogen emissions and also fuel consumption (= CO2 emissions) based on engine settings

Status: June 2013

10010%

10%

10%

15%

40 60 80 100

15%

15%

15%

10%

Idlingspeed

Intermediatespeed

Enginespeed [%]Rated

speed

75

50

25

10

Engi

ne t

orqu

e [%

]

8

5

6

7

1

2

3

4

0 200 400 600 800 1000 1200

0 200 400 600 800 1000 1200

Time [s]

Engine torque [%]

0

20

40

60

80

100

120

0

20

40

60

80

100

120Engine speed [%]

0

12

34

56

7

HC NOx PM CO

Year of introduction

0

1

2

3

4

5

6

7

2005 2007 2009 2011 2013 2015 2017

Year of introduction2005

Stage II Stage III A Stage III B Stage IV

Stage II Stage III A Stage III B Stage IV

2007 2009 2011 2013 2015 2017

Lim

it [g

/kW

h]Li

mit

[g/k

Wh]

HC + NOx

HC + NOx

0.025

0.025

0.3

0.2

130 ≤ Pn < 560 kW

75 ≤ Pn < 130 kW

3.5

5.0

0.40

0.40 0.19

0.19

Germany (headquarters):Emitec Gesellschaft für Emissionstechnologie mbHHauptstraße 128D-53797 LohmarTelephone: +49 2246 109 - 0Facsimile: +49 2246 109 - 109

USA:

Emitec Inc.3943 W. Hamlin RoadRochester Hills, Michigan 48309Telephone: +1 248 276 - 6430Facsimile: +1 248 276 - 6431

Japan:

Emitec Japan K.K.Cedar Shibaura 4F3-13-16 Shibaura, Minato-kuTokyo 108-0023Telephone: +81 35 418 - 6066Facsimile: +81 35 418 - 6080

India:

Emitec Emission Control TechnologiesIndia Pvt. Ltd.Survey No. 275 & 282 (Part)Village Maan, Taluka MulshiPune 411057Telephone: +91 20 3911 - 4800Facsimile: +91 20 3911 - 4999

China:

EMITEC Emission Treatment System (Shanghai) Co.,LtdRoom B, 6th Floor, No. 26 BuildingNo. 1000 Jinhai RoadJinqiao Export Processing ZonePudong 201206 ShanghaiTelephone: +86 21 5055 0567 Facsimile: +86 21 5055 0568

South Korea:

Emitec Korea Inc.Room No. 817/818, Dongmoon Tower-II,358-25, Hosu-Ro, ilsandong-gu Goyang-si, Gyeonggi-do, 410-704Telephone: +82-(0)31-902-9490Facsimile: +82-(0)31-902-9493

Our latest publications and leaflets as well as further information on Emitec can be found onwww.emitec.com

Te c h n o l o g i e s f o r o f f - h i g hwa y ex h a u s t a f t e r t r e a t m e n t

European legislation:Emission directive for agricultural and construction machines

Example: Test cycle according to C1 of ISO standard 8178, part 4

Dynamic test: NRTCTest sequence for chassis dynamometer

Stationary test NRSC (Non-Road Steady Cycle)

Heavy-duty non-road (97/68/EC ... 2004/26/EC)

Diesel engine emissions

Formation of pollutants during engine combustion

Particle and nitrogen emissions and also fuel consumption (= CO2 emissions) based on engine settings


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