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Technology solutions across the Geothermal Fullstream - BHGE.pdf · 2017. 11. 9. · Binary /...

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Confidential. Not to be copied, distributed, or reproduced without prior approval. © 2017 Baker Hughes, a GE company, LLC - All rights reserved. Technology solutions across the Geothermal Fullstream BHGE, partner di tecnologie innovative per lo sviluppo geotermico dal pozzo alla produzione di energia elettrica October 23, 2017 La GEOTERMIA: efficace risposta ai problemi energetici, ambientali e sociali 24 Ottobre 2017 Auditorio FAST - Piazzale Morandi, 2 - Milano
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  • Confidential. Not to be copied, distributed, or reproduced without prior approval. © 2017 Baker Hughes, a GE company, LLC - All rights reserved.

    Technology solutions across the Geothermal Fullstream

    BHGE, partner di tecnologie innovative per lo sviluppo geotermico dal pozzo alla produzione di energia elettrica

    October 23, 2017

    La GEOTERMIA: efficace risposta ai problemi energetici, ambientali e sociali

    24 Ottobre 2017Auditorio FAST - Piazzale Morandi, 2 - Milano

  • Confidential. Not to be copied, distributed, or reproduced without prior approval.

    ~70,000+ employees

    120 countries

    The first and only fullstream company

    + =GE Oil & Gas

    Since July 2017:

  • The Geothermal world cloud

    Expected new installed capacity of

    200 MW/yr in the next years

    Available all year-longLCOE has reached grid parity

    (from 40 to 120 $/MWh depending on the region) and is expected to

    drop through 2050

    Global geothermal power capacity by the end of 2016 is

    12.7 GW - 0.3% of global electricity generation

    Shift from Steam Turbines to ORC cycles

    Deep and directional wells required for new capacities

    Easy resoucres finished:Enhanced geothermal systems

    Environmental, social and administrative barriers

    Footprint required to produce the same power with solar PV is around 10 times

    higher

    RENEWABLE

    CHALLENGING GROWING POTENTIAL

    Modulable baseload capacity

    Risky and capital-intensive:50% CAPEX during surface

    explorations and drilling operations

    From high enthalpies to

    medium/low enthalpies

  • Confidential. Not to be copied, distributed, or reproduced without prior approval.

    October 23, 2017 4

    Technology Solutions across the Fullstream

    Power Island

    • Steam Turbine & Generators• Expanders for ORC systems• Condensate & Re-injection Pumps • Air Cooled Condensers• Remote M&D

    Power Delivery

    • Primary Equipment• Power Sensing & Quality• Protection & Control• Automation• Remote M&D

    Drilling

    • Drill-bits• Cementing services• Completion systems• Fishing services• Chemical services

    Well

    • Submersible Pumps • Well Head Equipment• Logging Technology

    Key enablers from the underground system to the power production

  • Confidential. Not to be copied, distributed, or reproduced without prior approval.

    October 23, 2017 5

    Technology Solutions across the FullstreamBHGE a reliable geothermal partner

    2007: Hybrid Plant (ST+ORC 58 MW) installed in Berlin, Salvador

    2015: Full reinjection ORC Plant (5 MW) ordered at Castelnuovo, Italy

    Since the 80’s Well Operations ServicesTuscany, Italy

    1973: First Steam Turbine(132 MW) installed at The Geysers, California

    2000: Dry Steam Turbines(180 MW) installed in Tuscany,

    Italy

    CENetic ESP(Increased Flow Rate 83%) installed in Reno, Nevada

  • Confidential. Not to be copied, distributed, or reproduced without prior approval. 6

    Drill Bits Quantec™ Force PDC

    Kymera™ HybridVanguard™ bits (>288º C )

    Motors X-treme, Performance

    (to 160- 200 Cº )

    Automated drilling systems

    Auto-Trak™ X-treme(175 Cº)

    Fluids PYRO-DRILL™ drilling

    fluids (340 Cº )

    MWD/LWD (150 C - 175 Cº )

    Wireline NAUTILUS ULTRA™

    XMAC F1 (232 Cº)

    Coring HT™ core barrels and disposable steel inner

    barrels (>163 Cº )

    Cementing eXtreme set (312 Cº)

    Underground systems- Drilling and evaluation

  • Confidential. Not to be copied, distributed, or reproduced without prior approval. 7

    Completion systems

    Hydraulic fracturing/ stimulation

    Planning, monitoring, evaluating

    Wellbore intervention

    ESPCENetic Geothermal Pump

    (200 Cº)

    Specialty Chemical Flow assurance control

    Scale Control, O2 scavenger, corrosion inhibitors, biocide

    Underground systems- Completion and production

  • Confidential. Not to be copied, distributed, or reproduced without prior approval.

    October 23, 2017 8

    Drilling Project Areas

    Iceland

    France /Germany

    NicaraguaEl Salvador

    Costa Rica

    Italy

    Hawaii

    Nevada

    California

    Mexico

    Denmark

    Sweden

    Chile

    Azores

    Kenya

    Djibouti

    Indonesia

    Philippines

    Australia

    Japan

    New Zealand

    Canada

    144 projects – 1,800+ wells

  • Confidential. Not to be copied, distributed, or reproduced without prior approval.

    October 23, 2017 9

    Thermodynamic cycle adaptation depending on resources conditions

    Binary / Organic Rankine Cycle:

    • Operate at lower water temperatures: 110-175 °C

    • The organic compound with a low boiling point uses the heat from the hot water to boil

    Direct dry Steam power plants

    • High enthalpy vapour-dominated resources

    • Highest efficiency among geothermal power plants

    • Simple to operate• Relatively low capital costs

    Single / dual flash power plants

    • Most common type of geothermal power plants

    • Medium to high enthalpy liquid-dominated resources

    Topside Geothermal Solutions

    Since 2012:78% of new installed capacity are Binary cycles

  • Confidential. Not to be copied, distributed, or reproduced without prior approval.

    October 23, 2017 10

    Power Island - Steam Turbines

    Year ST ModelPlant

    Location

    1998 GST MEXICO

    2000 SGC4-23 ITALY

    2000 SGC4-23 ITALY

    2000 SGC4-26 ITALY

    2000 SGC4-23 ITALY

    2000 SGC4-23 ITALY

    2001 SGC4-26 ITALY

    2001 GST INDONESIA

    2003 GST62 MEXICO

    2003 GST62 MEXICO

    2003 GST62 MEXICO

    2003 GST62 MEXICO

    2003 SGC4-26 ITALY

    2004 SGDFC4-22EL

    SALVADOR

    2009 GST62 MEXICO

    2009 GST62 MEXICO

    2013 GST62 MEXICO

    2015 GST55 INDONESIA

    ReferencesCharacteristics

    Power outputs from 5-50 MW

    • Efficient: high performance steam path

    • Simple: compact concept, integral bearing pedestrial

    • Flexible: wide range of applications including API and industrial

    • Scalable: multiple size (Back-pressure and condensing types)

    • Tailored: modular single, double flow

    • Cost effective: low maintenance thanks to anti-corrosion features and advanced moisture removal system

  • Confidential. Not to be copied, distributed, or reproduced without prior approval.

    October 23, 2017 11

    Power Island - ORC / TurboexpandersOther Tex References

    YearPlant

    LocationPlant type

    1984 USA ORC

    1987 USA ORC

    1990 USA DIRECT STEAM

    1990 USA ORC

    1992 USA BYNARY – ORC

    2000 USA DIRECT STEAM

    2000 USA BYNARY – ORC

    2004 ICELAND KALINA

    2006 EL SALVADOR ORC

    Characteristics

    Power outputs from 5-50 MW

    • Efficient: patented Inlet Guide Vanes to control the turboexpander gas flow, eliminating the presence of blow-by valves

    • Dynamic Dry gas Seals to minimize buffer gas leakage

    • Direct drive or external gearboxes with a common oil supply system

    • Multiple services: including generator drive applications, compressor drive and dynos


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