Technology transfer;Taking the leap from Oil&Gas to offshore wind
Joachim SchröderVice President NORCOWE Days 19.09.2012 - Bergen
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Content
Who is Aibel?
The Offshore Wind market and our approach
Wind success for Aibel – Our Deliveries
Experience
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Aibel ASIndustry pioneer with a 100 year old history
Eight locations in Norway and four internationally
Staff of 5000 worldwide
Annual turnover of approximately seven billion NOK (2010)
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Aibel is a leading service company within the oil, gasand renewable energy industry
Concept studiesFEED
EngineeringProcurement
FabricationInstallation
System completion
MaintenanceOperational
supportDecommissioning
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Aibel is a leading service company within the oil, gasand renewable energy industry
MMO Modification Field development Wind
Long term onshoreand offshore MMOcontracts
Modifications toexisting offshoreinstallations andonshore plants
New offshoreinstallations andonshore plants
InternationalFPSO market
New offshorefacilities, HVDCplatforms
Maintenance andfacility services
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Aibel`s Vision statement
We deliver sustainable solutions
Quality
Health, safety and environment
Compliance
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Wind Sucess for AibelClic
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Content
Who is Aibel?
The Offshore Wind market and our approach
Wind success for Aibel – Our Deliveries
Experience
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The North Sea a large market
Ambitious targets in Europe;40 GW installed by 2020150 GW installed by 2050
Rapid project development
Strong support schemes in the UK,
Germany and Denmark
Wind direction – EuropeWind farms increase in size.Longer distance from shore
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Aibel approach to Offshore Wind (1)
Experience from the Oil & Gas business sincethe 1970’s
Based on experience and proven designWhole EPCI chainHSE
Managing execution of complex and largeoffshore projects
W 3
Build on our core competences and capabilities
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Aibel approach to Offshore Wind (2)
2011:Employees: 5000Hired in and subcontractors: 3000(Ex EMC)
Headquarter inStavanger
Haugesund yard
Thailandyard
Build on our facilities
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Aibel approach to Offshore Wind (3)
Understand the Offshore Wind marketNew cooperation models
Cooperation agreement with ABBConstruction partners
Further expand and develop our core competences and capabilities
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Content
Who is Aibel?
The Offshore Wind market and our approach
Wind success for Aibel – Our Deliveries
Experience
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Offshore wind HVDC transmissionconnections overview
Overview
LargeWind farms
OffshoreHVDC Light
DC cabletransmission
Main ACnetwork
OnshoreHVDC Light
OffshoreAC platform
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Gravity based structure HVDC platform
Design process and verification
Analyse and verification of different platform
concept vs market requirements
> ”Gravity Based Structure” (GBS) selected
Joint ABB/Aibel twelve months FEED study
Based on proven technology within in Oil & Gas
DNV Reviewed
Tank tested
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Aibel experience and referenceWorlds first offshore HVDC converterstation delivered to Statoil for theTroll A platform in 2005 (Power fromshore)
Experience from Visund and Troll CSemi’sExperience from the oil & gasbusiness since the 1970`s
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GBS HVDC platformBase spesifification
700 – 1100 MW HVDC
”Self-installed” gravity based structure
Fixed to seabed after installation
Water depth 15 – 45 m
Design base NORSOK, SOLAS, DNV
Power cables through J-tubes protected in legs
Design life 30 years
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Content
Who is Aibel?
The Offshore Wind market and our approach
Wind success for Aibel – Our Deliveries
Experience
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Experience from German sector
Reluctant to the Oil and Gas industry
Challenging to understand requirements and acceptcriteria
Control through certifying authorities (conformity) and BSH
Identified as major risk
Difficult to get accept for the Oil and Gas Offshore modell andits total HMS understanding
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1 JNB00098 5 page 3Th is matrix is the Technical Compliance Matrix valid for HVDC platform project and shall fo rm th etechnical b asis for the design
Standa rds /documents r efe redin ITT a nd TS-OS-
100
De scription To be use d inDe ta il Eng .
References to other stand ards/do cuments g iven with in the documents/standard listed herein, shallno t be co nsidered as man dato ry standard or d ocuments unless explicit stated hereinTh e content o f th e matrix shall b e understoo d as fo llows:
To be used in Detail Engineering:- Ye s me ans the standard shall be used as a mandatory- No means the st andard shall not be use d as mandatory standar d for Con tractor Scope of Work- Partly means only parts list ed in te matrix are valie d- Co mplementa
Company supplieddoc
1JNB000661 01 Rev.01Single Li ne Diagram Auxili ary Power
Yes For comments and devi at ions see basis for desi gn document
Company supplieddoc
1JNL100041-493 Rev.06Cabl es and Marshall ing
Partly For comments and devi at ions see basis for desi gn document
Company supplieddoc
1JNL100059-139 Rev.00GENERAL Installat ion i nstruction,Groundi ng
Partly For comments and devi at ions see basis for desi gn document
Company supplieddoc
1JNL100088-870 Rev.01Groundi ng in Control Rooms GENERAL
In fo For comments and devi at ions see basis for desi gn document
Company supplieddoc
1JNL100131-641 Rev.00Functional descripti on Valve CoolingSystem
In fo
Company supplieddoc
7ABA101284 Rev. June 21 10ABB Lists of Prohibited and Restri ctedSubstances
Yes
Company supplieddoc
1JNB10002D0138 Rev. AControl Thopology DolWi n alpha
In fo For comments and devi at ions see basis for desi gn document
Company supplieddoc
1JNB9011022D0108 01 EN Rev.01Overall System Descript ion for Auxi liaryPower Distributi on
In fo For comments and devi at ions see basis for desi gn document
Company supplieddoc
1JNB9011022D0115 Rev.A draftICMS outli ne for DolW in2 HVDC
In fo For comments and devi at ions see basis for desi gn document
Company supplieddoc
1JNB9011022D0120 Rev.02RFQ Technical Support_Documents
Partly For comments and devi at ions see basis for desi gn document
Company supplieddoc
1JNL100152-520 Rev. 02Mai n Circuit Single Li ne Diagram DolW in2,
In fo
Company supplieddoc
High Voltage equipment material li stRev.2010-09-29
In fo For comments and devi at ions see basis for desi gn document
Company supplieddoc
RK-K-003 Rev.01 Cable design report forDolWin2
In fo For comments and devi at ions see basis for desi gn document
Company supplieddoc
c) 1JNL100152-403 rev.01 GeneralRequi rements for Mai n Circuit Apparatus
In fo For comments and devi at ions see basis for desi gn document and list of exceptions and qualifi cat ions in the Contract
Company supplieddoc
1JNB000393D0016 dated 28-06-2011Climatic conditi ons in company rooms
yes For comments and devi at ions see basis for desi gn document
Company supplieddoc
Appendix F,1JNB9011022D0114 Rev. A Secondary Equi pment Wei ghts,Dimensions & Uti lity Loads
Yes For comments and devi at ions see basis for desi gn document
Company supplieddoc
Appendix F,1JNB9011022D0136 B EN Rev.BPri mary Equipment W eights anddimentions
Yes For comments and devi at ions see basis for desi gn document
Company supplieddoc
2GM11604-016 Rev.2011-02-03General requirements for cable install ationin J-tubes on platform Dol Win alphaAppendix 4: dwg. C111281 Rev A Hang Offflange type 2, AC 170 kV for Cabl e max210, armour 6 mm
In fo For comments and devi at ions see basis for desi gn document
Company supplieddoc
List of esti mated HVDC cabl es-BorDolHel_rev 02
In fo For comments and devi at ions see basis for desi gn document
Seeaufgaben gesetz (SeeAufG) Describes all obl igation byGerman authori ties for seaareascovered by German jurisdiktion.Describes furthermore authorityand efforts for the differentauthorities.
Seeanlagenverordnung (SeeAnlV) –Verordnung über Anlagen seew ärts derBegrenzung des deutsche Küstenmeeres;Jul i 2008
Describes for which areasSeeAnlV er applicable, processto seek for Seeanlagen,Operators obl igationsforinstall tions offshore
WSD, “Richtlinie für Gestaltung, Kennzeichnungund Betrieb von Windenergieanlagen imVerantwortungsbereich der WSDen Nord undNordwest zur Gewährleistung der Sicherheit undLeichtigkeit des Schiffsverkehrs“, latest Versionthe draft of 25.11.2008
New revision 20.mai 2009
WSV Tec hnischer Standard - 5 Seemeilen-Feuerzur Kennzeichnung von Offshore – Wind- parks;Koblenz; Februar 2009
Bundesamt für Seeschi fffahrt undHydrographie (BSH), Standard, "Design ofOffshore Wind Turbines", 2007.
Standard Konstruktion Fortschreibung Kap 4 Extention to chapter 4:Construction, Commisioning oglicence to start up
to be cl ari fied
A
Guidance for use of BSH std " Design ofoffshore Wind Turbines"
Cyclic loads in design of shallowfoundations. German version: 88p including calculation-examplesfor pile foundations
to be cl ari fied
A
TS-OS-150 Rev.3Procedures for Design, Constructionand Installation of Offshore Platforms
Moved to BSH structureCovers a lot of aspects describedin BSH std.
ambiguity to beclari fi ed
DNV, DNV-OS-J101 “Design of Offshore Wind...
Not applicable for converterpltforms A
DNV, DNV-OS-J201 “Offshore Substations forWind Farms”, October 2009
IMO, Code for the Construction and Equipmentof Mobile Offs hore Drilling Units (MODU),Consolidated Edition 2001
Irrelevant dri lling rig std.Ambiugity w DNV-OS-J201
This is a standard for drillingriggs and thereby not relevantfor a HVDC platform. HoweverMODU is accepted asreferenced to in TS-OS-100Ch.5
Dolwin 3; deleted
A
NORSOK Standard C-001, “Living QuartersArea”, Edit ion 3, May 2006 A
Dolwin : Seeaufgabengesetz (SeeAufG)
Seeaufgabengesetz(SeeAufG)
(--)SeeanlagenVerordnung(SeeAnlV)
(44)
WSD Richtlinje(42)
BSH StandardGround Investigations of
Offshore wind farms(41)
Allgemeineverwaltungsvorschriften
…Hubschrauberflugplätzen(43 = 61)
DNVOS-J101 (-)OS-J201 (1)OS-C101 (2)OS-D201 (3)OS-D202 (4)
Rules Marine Oper (6)GL guidelines f. certification of
Wind turbines (-) ?
WSV Technischer Standard- 5Seemeilen Feuer .. Ofshore
Wind Parks(60)
DIN EN 1997 – EC 7 (--)DIN EN 1054 (--)
BSH StandardDesign Offshore wind
turbines(40)
BSH StandardInvestigations of the Impact
of Offshore Wind Turbines onthe marine environment (--)
CAP – 437 RFS OffshoreHelicopter Landing Areas…(35)ICAO Heliportmanual (36)Health and Safety Execuitive,Offsh.Helideck Design G.(37)Norsok C-004 ??Helikoper appoch Report
(66)
Ambiguity !It has to be clarifiedwhich parts of thedocuments areapplicable inaddition to (43)
Clientsresponsibil ity /obligations
Clients
responsibil ity /
obligations
RequirementsClic
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Risk based approach
NORSOK S-002: Typical timing of WE activitiesrelative to project phases
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Aibels GBS HVDC platform•Reliable design
•Reduced installation risk
•Expandable for higher ratings
•Environmental friendly
•Maintenance platform for farms
•Minimized life cycle cost
•First platform will be installedoffshore Germany in 2014
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Aibel wind
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