TENACITO - Oerlikon · 6 TENACITO 70B Classification EN ISO 2560-A: E 46 6 2Ni B 4 2 H5 EN 499: E...

Double coated Electrodes

www.oerlikon-welding.com

TENACITO

57-2

35

A range of electrodes adapted for most difficult situations and applications:

• Off-Shore • Nuclear • Petrochemical • Cryogenic • Pressure Vessels

The result is outstanding and of high quality.

Double coated ElectrodesAre you TENACITO ?

2

Product range

TENACITO Technology advantages:During manufacturing the two coatings are pressed simultaneously in a single extrusion operation. Both coatings from different chemical compositions but very complementary, will give a better technical result.• Very stable arc and insensitive to the effects of arc blow.• Sustained and high quality fusion with a very low welding

current setting.• Excellent operator appeal.• Exceptional wetting even at low current.• High flexibility for irregular gap.• High Metallurgical deposit purity.

Available in DRY PACK

Simple coated electrode

Simple coated:

Double coated electrode: TENACITO

Less concentrated arc

Simple coated: Low arc concentration.

Simple coated:Coating contains electrical conductor elements and hydroscopic elements.

Wire

Rigid arc

TENACITO: Exterior coating is less conductor, result is a rigid arc in the bottom of welding bevel.

TENACITO 38R E 7018-G H4

TENACITO R E 7018-1 H4

TENACITO 70B E 8018-C1 H4

TENACITO 65R E 9018-G H4

TENACITO 80CL E 11018-G H4

TENACITO 80 E 11018-G H4

TENACITO 100 E 12018-G H4

Double coated:

Wire

The coating is non electrical conductor and has non hydroscopic elements.

Coating contains electrical conductor elements. Arc will be concentrated around the wire.

+

-

+-

+-

+

-

Track your usage by putting the date and the time of opening

Open it here and use the electrodes 8 h

after opening

Multilayer film. Mix of plastic and aluminum

which provides a perfect barrier against humidity

Without DRY range

Central Store

Rem

anin

g el

ectr

odes

Rebacking

Storage

Quiver

Welding

AWS: XX18/16

Storage at 50°C max in Central Store

Storage max 50 °C

Welding

Misalignment is a reality !

3

0109

-12

Application comparisonSimple coated electrodes: TENACITO electrode:

0109

-13

Double coated (TENACITO)

electrode Ø 3.2 mm support

current down to 65 A

Welding condition:

• Position: (PF) (3G UP)

Vertical up

• Base metal:

Thickness: 10 mm

Angle: 60°V

Simple coated electrode

Ø 3.2 mm do not support

current < 85 A

Welding condition:


Vertical up

• Base metal:

Thickness: 10 mm

Angle: 60°V

3,2 mm

15 mm

100 A

85 A

L =

200

mm

0109

-08

95 A

65 A

L =

290

mm

3,2 mm

15 mm

0109

-07

Bead aspect with double

coated (TENACITO 38 R)

Ø 3.2 mm:

Welding condition:


Vertical up

• Base metal:

Thickness: 10 mm

Angle: 60°V

No need a particular

preparation after

the oxy-fuel cut

Bead aspect with simple

coated electrodes Ø 3.2 mm:

Welding condition:


Vertical up

• Base metal:

Thickness: 10 mm

Angle: 60°V

Preparation must be

carried out very carefully Bac

k 0109

-11

Fro

nt

0109

-14

Grinding is necessary

after the 1st root pass

Substantially less grinding

Grinding is necessary

after the 1st root pass

This indicated amount

of bead must be grinded

0109

-09

0109

-10

Theoretical

assembly

Onsite assembly:

misalignment

of the pipes

0109

-15

0109

-17

4

TENACITO R

Basic coated MMA electrode for reliable, crack-free and tough welded joints on steels with a yield strength <420 MPa. The weld metal is of extremely high metallurgical purity, is ageing-resistant, retaining ISO-V toughness to -60 °C and CTOD tested. Very low hydrogen content. Due to the double coating of the 2.5 mm and 3.2 mm sizes, the arc is both stable and concentrated, even at lower welding currents when positional welding, with good gap bridging characteristics. Welds are of X-ray quality. TENACITO R is also suited for critical applications when welding steels with a carbon content <0 6 %, e.g. C45, C60. DB approved for rail welding.

Diam. (mm)

Length (mm)

Current (A)

Weight (kg/1000)

Quantity/box

Cat. nr

2.5 350 65-95 19.2 110 W000287418

3.2 350 90-140 34.4 60 W000287419

3.2 450 90-140 46.1 60 W000287420

4.0 450 140-185 68.6 35 W000258297

5.0 450 180-240 109.6 20 W000258298

Classification

EN ISO 2560-A: E 42 6 B 4 2 H5

EN 499: E 42 6 B 4 2 H5

AWS A5.1: E 7018-1 H4

Storage

Keep dry and avoid condensation.HD ≤ 5: Re-dry at 340-360 °C for 2 hours, 5 times max.

MMA ElectrodesC-Mn and low-alloy steels

C Mn Si P S

0.06 1.45 0.3 ≤ 0.012 ≤ 0.012

Chemical analysis (Typical values in %)

S(P)235-S(P)420, GP240-GP280; L245-L415

Materials

Heat TreatmentYield Strength

(MPa)Tensile Strength

(MPa)Elongation

A5 (%)

Impact Energy ISO - V (J)

+20 °C -60 °C

As Welded ≥ 420 500-640 ≥ 25 ≥ 180 ≥ 90

580 °C x 15 h ≥ 420 500-640 ≥ 25 ≥ 160 ≥ 90

All-weld metal Mechanical Properties

Packaging and ordering data

Current condition and welding position

DC+

PA PB PC PD PE PF

Approvals Grade

ABS 4H5-4Y

BV 3Y HH

DB •DNV 5Y H5

GL 4Y H5

LRS 4m 4Ym H5

TÜV •

Double coated electrodesAll packaging in DRY PACK. The electrodes are protected by a multilayer film which is mechanically resistant and impermeable to moisture. A substantial vacuum is applied to the packaging.

5

TENACITO 38R

TENACITO 38R is a low-hydrogen thick coated basic electrode that deposits weld metal containing C-1.2%Mn-0.9%Ni. Electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purity and very low hydrogen content. Owing to its double covering (up to 3.2 mm), the electrode features a stable arc, making it well suited for positional welding. CTOD-tested for offshore applications. Welds are of x-ray quality. The electrode is suitable for positional welding of high integrity applications while conforming to NACE requirements. Suitable for welding micro-alloyed steels in high tech applications found in the offshore/nuclear industries. TENACITO 38R electrode features a stable and concentrated arc making it well-suited for positional welding with excellent mechanical properties in both the as welded and stress relieved conditions. Weld metal is of very low hydrogen content thus it provides high impact strength in service temperatures.

Classification

EN ISO 2560-A: E 46 6 1Ni B 42 H5

AWS A5.5: E 7018-G H4

Storage

Keep dry and avoid condensation.HD ≤ 5: Re-dry at 340-360 °C for 2 hours, 5 times max

C Mn Si P S Ni

0.06 1.3 0.4 ≤ 0.012 ≤ 0.015 0.95


S(P)235-S(P)460; GP240-GP280; L245-L450

Materials



(MPa)Elongation

A5 (%)


+20 °C -60 °C

As Welded ≥ 460 530-650 ≥ 25 ≥ 180 ≥ 110

PWHT 580 °C x 15 h ≥ 420 500-650 ≥ 25 ≥ 160 ≥ 90




DC+

PA PB PC PD PE PF


Approvals Grade

ABS 5Y400H5

BV 5Y

DB •DNV 5Y H5

Approvals Grade

GL 6Y42 H5

LRS 5Y42mH5

RMRS 5Y46HHH

TÜV •

Diam. (mm)

Length (mm)

Current (A)

Weight (kg/1000)

Quantity/box

Cat. nr

2.5 350 65-95 18.7 110 W000287427

3.2 350 90-140 34.7 60 W000287428

4.0 450 140-185 68.2 35 W000258301

5.0 450 180-240 111.3 20 W000258302


6

TENACITO 70B

Classification

EN ISO 2560-A: E 46 6 2Ni B 4 2 H5

EN 499: E 46 6 2Ni B 4 2 H5

AWS A5.5: E 8018-C1 H4

Storage




12Ni14, S(P)275-S(P)460, 13 MnNi 6-3

Materials



(MPa)Elongation

A5 (%)


+20 °C -60 °C -80 °C

As Welded ≥ 480 550-700 ≥ 22 ≥ 170 ≥ 100 ≥ 70

580 °C x 15 h ≥ 420 520-640 ≥ 20 ≥ 170 ≥ 80 ≥ 47




DC+

PA PB PC PD PE PF

Approvals Grade

TÜV •

TENACITO 70B is a basic coated MMA electrode for welding nickel-alloyed structural steels for low temperature service. The weld metal is of extremely high metallurgical purity, is ageing-resistant and deposits high ISO-V toughness weld metal to -80 °C. Very low hydrogen content. Due to the double coating of the 2.5 mm and 3.2 mm sizes, the arc is both stable and concentrated, even at lower welding currents when positional welding. Good gap bridging characteristics. Welds are of X-ray quality.

C Mn Si P S Ni

0.06 1.1 0.3 ≤ 0.012 ≤ 0.012 2.4

Diam. (mm)

Length (mm)

Current (A)

Weight (kg/1000)

Quantity/box

Cat. nr

2.5 350 65-95 19.1 110 W000287451

3.2 350 90-130 34.4 60 W000287452

4.0 450 140-185 68.6 35 W000258317

5.0 450 180-240 109.6 20 W000258318


7

TENACITO 65R

TENACITO 65R is a low-alloyed basic coated MMA electrode with a very low hydrogen content. The electrode produce a reliable, crack-free and tough welded joint on steels with a yield strength <550 MPa. The weldmetal is of a extremely high metallurgical purity, is ageing resistant, retaining good CVN toughness up to -60 °C and CTOD tested. For sour gas applications, the nickel content is restricted to <1.0% max. On request, TENACITO 65R can be supplied to special quality assurance requirements, including KTA 1408.2. TENACITO 65R is used for HYSS, Offshore, Sour gas and nuclear applications with a higher yield strength up to 550 MPa and down to -60 °C. The double coating in diameters 2.5 and 3.2 mm, confers a stable and concentrated arc, even at low currents, makes it very convenient for root passes and positional welding. Good gap bridging charateristics. The welds are of X-ray quality.

Classification

EN 18275-A: E 55 6 Mn1NiMo B T 42 H5

AWS A5.5: E 9018-G H4

Storage


C Mn Si P S Ni Mo

0.05 1.6 0.3 ≤ 0.012 ≤ 0.012 0.9 0.35


A508 Cl.2, A533 Gr. B Cl. 1, Cl.2, 13MnNiMo5-4, 17MnMoV6-4; L245-L555

S(P)355-S(P)555, 20MnMoNi5-5, 15NiCuMoNb5, 22NiMoCr3-7

Materials



(MPa)Elongation

A5 (%)


+20 °C -60 °C

As Welded ≥ 550 630-750 ≥ 20 ≥ 150 ≥ 47

PWHT 605 °C x 40 h ≥ 500 630-700 ≥ 20 ≥ 150 ≥ 50




DC+

PA PB PC PD PE PF


Approvals Grade

ABS E9018G

DB •RMRS 5Y50HHH

TÜV •

Diam. (mm)

Length (mm)

Current (A)

Weight (kg/1000)

Quantity/box

Cat. nr

2.5 350 65-95 20.6 110 W000287435

3.2 350 90-140 34.3 60 W000287436

4.0 450 140-185 68.7 35 W000258305

5.0 450 180-240 111.7 20 W000258306


Diam. (mm)

Length (mm)

Current (A)

Weight (kg/1000)

Quantity/box

Cat. nr

2.5 350 65-95 19.7 110 W000287467

3.2 350 90-135 34.50 60 W000287468

4.0 450 140-185 70.3 35 W000258325

5.0 450 180-240 110.5 20 W000258326

8

TENACITO 80CL

MMA ElectrodesHigh-strength steels


S(P)690

Materials



(MPa)Elongation

A5 (%)


+20 °C -40 °C -60 °C

As Welded ≥ 720 760-900 ≥ 17 ≥ 80 ≥ 60

PWHT 580°C x 2h ≥ 690 700-900 ≥ 17 ≥ 120 ≥ 47



TENACITO 80CL is a low-alloyed basic coated MMA electrode with a very low hydrogen content. The electrode produce a reliable, crack-free and tough welded joint on steels with a yield strength <700 MPa. The weldmetal is of a extremely high metallurgical purity, retaining good CVN toughness up to -60 °C and CTOD tested. For optimal conditions a good balanced t8/5: (heat input, interpass temperature, plate thickness) is recommended. The TENACITO 80CL is used for HYSS, applications with a higher yield strength up to 700 MPa and down to -60 °C. The double coating in dia 2.5 and 3.2 mm, confers a stable and concentrated arc, even at low currents, makes it very convenient for root passes and positional welding. Good gap bridging charateristics. The welds are of X-ray quality.

Classification

EN 18275-A: E 69 6 Mn2NiCrMo B 42 H5

AWS A5.5: E 11018-G H4

Approvals Grade

ABS

DB •DNV-GL 4Y69H5

Approvals Grade

TÜV •

C Mn Si P S Cr Ni Mo

0.05 1.6 0.4 ≤ 0.020 ≤ 0.012 0.35 2.3 0.5

Storage




DC+

PA PB PC PD PE PF

9

TENACITO 80

TENACITO 80 is a low-alloyed basic coated MMA electrode with a very low hydrogen content. The electrode produce a reliable, crack-free and tough welded joint on steels with a yield strength <700 MPa. The weldmetal is of a extremely high metallurgical purity, is ageing resistant, retaining good CVN toughness up to -60 °C and CTOD tested. For optimal conditions a good balanced t8/5: (heat input, interpass temperature, plate thickness) is recommended. The TENACITO 80 is used for HYSS, applications with a higher yield strength up to 700 MPa and down to -60 °C. The double coating in dia 2.5 and 3.2 mm, confers a stable and concentrated arc, even at low currents, makes it very convenient for root passes and positional welding. Good gap bridging charateristics. The welds are of X-ray quality.

Storage



0.06 1.8 0.4 ≤ 0.020 ≤ 0.012 0.4 2.3 0.45




(MPa)Elongation

A5 (%)


+20 °C -20 °C -60 °C

As Welded ≥ 790 880-960 ≥ 16 ≥ 100 ≥ 60 ≥ 47




DC+

PA PB PC PD PE PF


Classification

EN 18275-A: E 69 6 Mn2NiCrMo B 42 H5

AWS A5.5: E 11018-G H4

Approvals Grade

ABS E 11018-G

DNV None/4Y69H5

GL 3Y69H5

Approvals Grade

RMRS 3Y69HHH

TÜV •

Diam. (mm)

Length (mm)

Current (A)

Weight (kg/1000)

Quantity/box

Cat. nr

2.5 350 65-95 19.8 110 W000287475

3.2 350 90-140 34.3 60 W000287476

4.0 450 140-185 68.3 35 W000258329

5.0 450 180-240 110.5 20 W000258330


Diam. (mm)

Length (mm)

Current (A)

Weight (kg/1000)

Quantity/box

Cat. nr

2.5 350 65-95 20.7 110 W000287479

3.2 350 90-135 34.4 60 W000287480

4.0 450 140-185 69.6 35 W000287481

10

TENACITO 100



S890

Materials



(MPa)Elongation

A5 (%)


+20 °C -40 °C

As Welded ≥ 890 980-1080 ≥ 15 ≥ 60 ≥ 47



TENACITO 100 is a low-alloyed basic coated MMA electrode with a very low hydrogen content. The electrode produce a reliable, crack-free and tough welded joint on steels with a yield strength <890 MPa, retaining CVN toughness up to -40 °C. For optimal conditions a good balanced t8/5: (heat input, interpass temperature, plate thickness) is recommended. The TENACITO 100 is used for HYSS, applications with a higher yield strength up to 890 MPa and down to -40 °C. The double coating in diameter 2.5 and 3.2 mm, confers a stable and concentrated arc, even at low currents, this character makes it very convenient for root passes and positional welding. Good gap bridging charateristics. The welds are of X-ray quality.

Classification

EN 18275-A: E 89 4 Mn2Ni1CrMo 8 42 H5

AWS A 5.5: E 12018-G H4


0.07 1.7 0.4 ≤ 0.012 ≤ 0.012 0.8 2.45 0.5

Storage


Approvals Grade

TÜV •


DC+

PA PB PC PD PE PF


Contacts

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Contacts for other countries:Air Liquide Welding Export Department Italy Loc. Casalmenini,337010 - RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511- Fax: +39 045 82 91 536

Air Liquide Welding Export Department France 25, boulevard de la PaixCS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CEDEX - FranceTel.: +33 1 34 21 33 33

BELGIUM AIR LIQUIDE WELDING BELGIUM SA Z.I. West Grijpen - Grijpenlaan 5 - 3300 TIENEN Tel.: +32 16 80 48 20 - Fax: +32 16 78 29 22

CHINA HANGZHOU SAF OERLIKON Weld. Cut. Shanghai Commercial Branch - Rm 1108 Pine City Hotel 777 Zhao Jia Bang Lu - SHANGHAI 200032 Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97

CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding and Cutting Podnikatelská 565 - Areál SVUM - 190 11 PRAHA 9 - Búchovice Tel.: +420 274 023 163 - Fax: +420 274 023 233

FRANCE AIR LIQUIDE WELDING FRANCE 25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe 95895 CERGY-PONTOISE CEDEX - France Tel.: +33 1 34 21 33 33

GERMANY OERLIKON SCHWEISSTECHNIK GmbH Industriestrasse 12 - D-67304 EISENBERG/PFALZ Tel.: +49 6351 4760 - Fax: +49 6351 476 335

HUNGARY see address in Romania

ITALY FRO-AIR LIQUIDE WELDING ITALIA S.p.A Loc. Casalmenini, 3 - 37010 RIVOLI-VERONESE (VR) Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536

LUXEMBOURG AIR LIQUIDE WELDING LUXEMBOURG S.A. 5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURG Tel.: +352 48 54 56 - Fax: +352 48 54 57

MALAYSIA SAF-OERLIKON MALAYSIA SDN BHD No 10, Jalan TPP 5/1 Taman Perindustrian Puchong - 47100 PUCHONG, SELANGOR Tel.: +603 8060 8638 - Fax: +603 8061 620

NETHERLANDS AIR LIQUIDE WELDING NETHERLANDS Rudonk 6 B - NL 4824 AJ BREDA Tel.: +31 76 541 00 80 - Fax: +31 76 541 58 96

POLAND AIR LIQUIDE WELDING POLSKA - SP. Z.o.o UL. Porcelanowa 10 - 40-246 KATOWICE Tel.: +48 32 609 04 50 - Fax: +48 32 609 04 60

PORTUGAL AIR LIQUIDE SOLDADURA LDA Rua Dr. António Loureiro Borges, 4-2° Arquiparque Miraflores - 1495-131 ALGÉS Tel: +351 21 41 64 900 - Fax: +351 21 41 69 40

ROMANIA DUCTIL Aleea Industriilor Nr 1 - 120224 BUZAU Tel.: +40 238 722 058 - Fax: +40 238 716 861

RUSSIA AIR LIQUIDE WELDING 17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91

SCANDINAVIA OERLIKON SKANDINAVIEN AB Starrägen 100 - 232 61 ARLÖV Tel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01

SLOVAKIA AIR LIQUIDE WELDING CENTRAL EUROPE S.R.O. Hlohovecká 6 - 951 41 NITRA - LUŽIANKY Tel.: +421 37 692 4610 - Fax: +421 37 651 28 04

SPAIN OERLIKON SOLDADURA SA Poligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZA Tel.: +34 976 10 47 00 - Fax: +34 976 10 42 67

SWITZERLAND OERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 - CH 8155 NIEDERHASLI Tel.:+41 44 3076 111 - Fax: +41 44 3076 112

THAILANDE AIR LIQUIDE WELDING THAILAND Co. Ltd. 40 Moo 6 - Ramindra Road Km 9.5 KHANNAYAO, BANGKOK 10230 Tel.: +66 29 43 2250 - Fax: +66 29 43 2256

UAE AIR LIQUIDE WELDING MIDDLE EAST FZE Jebel Ali free zone warehouse No. FZS1AH05 P.O. BOX 18734 - Jebel Ali - DUBAI Tel.: +971(0)48861606 - Fax: +971(0)48861608

U. K. AIR LIQUIDE WELDING Ltd Low March / London Road - DAVENTRY - Northants NN11 4SD Tel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10

Lincoln Electric is the world leader in the design, development and manufacture of arc welding solutions, robotic welding and cutting systems, plasma and oxyfuel cutting, and is a leading provider of brazing and soldering alloys. Headquartered in Cleveland, Ohio, USA, Lincoln Electric has 63 manufacturing locations, including operations and joint ventures in 23 countries, and a worldwide network of distributors and sales offices reaching over 160 countries. For more information about Lincoln Electric and its products and services, visit the Company’s website at www.lincolnelectric.com.

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TENACITO - Oerlikon · 6 TENACITO 70B Classification EN ISO 2560-A: E 46 6 2Ni B 4 2 H5 EN 499: E...

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