40
Compact, Functional and High Performance Terex ® Gottwald Model 4 Harbour Crane
Compact, Functional and High Performance
Terex® Gottwald
Model 4 Harbour Crane
Model 4 Harbour Cranes
2
Model 4 – At A Glance
High performance and handling rates
• Lifting capacities up to 100 t
• Maximum working radius 46 m
• Maximum hoisting speed 100 m/min
Suitable for
• Container ships up to
Panamax size
• Bulk carriers up to Panamax size
Short delivery lead-times
Ideal for universal and special terminals
3
4 4
Harbour Crane Families
Terex® Gottwald Generation 5 cranes –
the right crane configuration for every situation
Small crane family
(Model 2)
Medium-sized crane family
(Models 3, 4, 5)
Large crane family
(Models 6, 7, 8)
Harbour Crane Range
5
Super Post-Panamax Post-Panamax Panamax Standard Feeder Barge/Coaster
Capesize Bulker Panamax Handymax Handysize Barge/Coaster
Container
vessel size
Bulk vessel
size
Model 2 Small
crane family
Large
crane family
Medium-sized
crane family
Model 6
Model 7
Model 8
Model 3
Model 4
Model 5
Rows ≤ 6 ≤ 8 ≤ 10 ≤ 13 ≤ 17 ≤ 18
DWT ≤ 5,000 ≤ 30,000 ≤ 50,000 ≤ 80,000 ≤ 170,000
6
Lifting Capacity Curves
0
20
40
60
80
100
120
140
160
180
200
220
11 15 19 23 27 31 35 39 43 47 51 55
Lif
tin
g c
ap
acit
y o
n h
oo
k,
heav
y l
oad
[t]
Radius [m]
Model 2
Model 3
Model 4
Model 5
Model 6
Model 7
Model 8
7
Crane
type Variant
Max. lifting
capacities [t]
Max. hoisting
speeds [m/min]
Max.
radius
[m]
80*
40**
100*
40** 100 70 85 90 100 46
G HMK
(G HSK)
(G HPK)
4406 standard variant ● ● ●
4406 general cargo variant ● ● ●
4406 B ● ●
●
4306 B ● ● ● * Heavy-load operation
** A7 classification, 34-t grab curve in A8 classification
Model 4 – Types and Variants
Modular Design Principle
8
Ch
assis
vari
an
ts
Su
per-
str
uctu
re
To
wer
an
d b
oo
m
8
Portal
Chassis
Barge-mounted portal
Barge
A Closer Look at Our
Innovative Technology
Chassis – Overview
10
Special stabiliser pads available
to meet individual quay requirements
Automatic propping system
for quick crane levelling
Time-saving refuelling
at the chassis
Large wheels for easy
travel over obstacles
Easy access thanks to
ergonomic stairways
Maintenance-free equaliser beams with vertical compensation of up to +/- 250 mm
Chassis – Excellent Maneuverability
11
Individually steered axles
Reduced curve radii
Crab steering for easy positioning
Maintenance-free equalizer beams
for even load distribution
Chassis – Optional Features
Interlocking stabiliser
beams
Customized propping
pads
Special chassis designs
Interlocking-type
stabiliser beams
reduce passage width by
approx. 700 mm
Stabiliser pads can be
removed for minimum
passage width
Optionally, pads
can be located at
the side of
the chassis
For quays with restricted
permissible contact
pressure
Adapt load to static
requirements of quay
Range of customized
pads available
Individual design
possible for very specific
requirements
Pad design can also
further reduce
passage width of crane
Meet individual customer
requirements, e. g. Low permissible quay
loads
Specific quay
structure
Special features, e.g. Type of axle set
Spacing of axle sets
Number of axle sets
12
Superstructure
13
Diesel generator container
Electrics container
Machinery room
Superstructure – Containers
14
In weatherproof,
soundproofed
container
Mounted on slide
Drive power based
on crane variants
and application
Diesel generator
Electrics room Rectifier for
DC power
conversion
Clearly divided
into function
groups
Machinery Room – Overview
15
Hoist
Hydraulic unit
Slewing gear units
Central lubrication
system
Machinery Room – In Detail
16
Supplies:
luffing cylinder,
travel gear,
stabilisers steering
and brake
systems
Hydraulics unit
Central lubrication
Standard: slew
ring, boom root,
luffing cylinder
bearings
Option: chassis,
rope pulleys
DC drive for
smooth
acceleration and
deceleration
Single layer rope
coiling for reduced wear
Easy accessibility and excellent
heat removal
Hoists
Slewing gear units
Quantity as required for variant
and application
DC drive for
smooth
acceleration and
deceleration
Identical units
designed as
modules
Tower and Boom – Overview
17
Torque controlled
cable reel
Extended platform for easy
access to all rope pulleys for
maintenance work
High intensity lamps
allow the crane
operator to light up
the entire work area
High tower cab position
for an excellent view
Easy access thanks to
ergonomic stairways –
all with 50° inclination
Tower Cab & Crane Management
18
Visumatic® crane management
Enhanced diagnostic possibilities
Intuitive operator guidance
Tower cab
Excellent view
thanks to high position
Ergonomically designed
Option: forward mounted cab
19
Automation of frequently repeated
crane motions
Higher handling rates even for
inexperienced crane operators
The load guidance system comprises:
• Linear load motion
• Hoisting height limiting package
• Antisway
• Point-to-point handling mode
Lower limit
Upper limit
Model 4 – Load Guidance System
Smart Crane Features
Tandem lift assistant Weighing system FMDS
Full capacity of both
cranes can be exploited
Remote control by only
one crane driver
Includes vertical lift
assistant
Mounted direct on the
crane
Fast and accurate
Verifiable for commercial
use (EU type approval)
No additional process
steps required
FMDS Basic • Web reporting
• Remote desktop
• Remote assistance
FMDS Advanced • Extensive diagnostic and
analytic functions
• Connection to other IT
systems (e.g. TOS, ERP)
20
Electric Drive Technology
Standard for all Terex® Gottwald
products including harbour cranes
Most common energy source in ports
State-of-the-art diesel generator
provides excellent efficiency
Easy integration of energy efficiency
technologies
Dynamic brake resistors as standard:
fuel savings of up to 15.2%
depending on operating conditions
and crane capacity
Easy connection to terminal mains
(external power supply)
21
22
Hybrid Drive
Improved efficiency, smaller engine
Fuel consumption reduced in the
double-digit percentage range*
Exhaust emissions reduced
Lower noise emissions as the
diesel engine runs more quietly
Dynamic
brake
resistors
Diesel generator
Ultracaps
* depending on operating
conditions and crane capacity
External Power Supply
23
Increased efficiency
Reduction of noise emissions
No exhaust emissions in the port
Reduced operating costs
Lower maintenance costs since
the diesel generator is bypassed
24
Port of Brevik, Norway
Container handling
up to Panamax vessel
size
External power supply
is an energy efficient
option
Stabilizer pads chosen
for particular quay
conditions
High-Performance Container Handling
25
Port of Ferrol, Spain
Handling of Project Cargo
Heavy and bulky loads
Tandem lift assistant
available as optional feature
26
Port of Dangjin, South Korea
Orange peel grab for
effective pig iron
handling
Professional Bulk Handling
27
Flexible Handling of General Cargo
Port of Antwerp, Belgium
A broad range of lifting
gear is available with
the cranes
Handling of Pelletized Fruits
28
Port of Antwerp, Belgium
29
Terex Port Solutions offers
integrated bulk handling
solutions including
• Cranes
• Grabs
• Hoppers
• Conveyors
• Software
Port of Paranagua, Brazil
Rail-Mounted Solutions
Model 4 – In A Nutshell
30
High performance, functional
and compact
Lifting capacities of up to 100 t
Working radius of up to 46 m
Ideal for universal and special
terminals
State-of-the-art drive and control
technology
Smart crane features boost efficiency
Technical Data
Terex® Gottwald Model 4
Model 4 – Main Technical Data
32
Dimensions and weights
Radius 11.0 m – 46.0 m
Boom pivot point 16.7 m
Tower cab
(crane operator eye level)
19.1 m
Propping base 13.0 m x 12.5 m
Chassis in travel mode 16.3 m x 9.0 m
optional 16.3 m x 8.3 m
Weight (approx.) 360 t
Hoisting heights
Above quay level G HMK 4406 42.0 m
G HMK 4306 B 44.0 m
G HMK 4406 B 40.0 m
Below quay level 12.0 m
Travel gear
Axles 6
Steered axles 6
Driven axles 2
Crab steering 25°
Working speeds and drive power
Slewing 0 – 2.0 rpm
Luffing 0 – 80 m/min
Travelling 0 – 80 m/min
Subject to change without notice
Model 4 – Lifting Capacity in Tonnes
33
Operating modes Heavy load Heavy load General cargo Container* Motor grab 4-rope grab
A7
4-rope grab
A8
G HMK 4406 standard ● ● ● ● ●
G HMK 4406 general cargo ● ● ● ●
G HMK 4406 B ● ● ● ● ● ●
G HMK 4306 B ● ● ● ● ● ●
Radius [m]
11 - 22 100.0 80.0 63.0 47.0 41.0 38.0 40.0 40.0 34.0
23 94.9 80.0 63.0 47.0 41.0 38.0 40.0 40.0 34.0
24 90.2 80.0 63.0 47.0 41.0 38.0 40.0 40.0 34.0
25 85.9 80.0 63.0 47.0 41.0 38.0 40.0 40.0 34.0
26 81.9 80.0 63.0 47.0 41.0 38.0 40.0 40.0 34.0
27 78.3 78.3 63.0 47.0 41.0 38.0 40.0 40.0 34.0
28 74.9 74.9 63.0 47.0 41.0 38.0 40.0 40.0 34.0
29 70.9 70.9 63.0 47.0 41.0 38.0 40.0 40.0 34.0
30 68.0 68.0 63.0 47.0 41.0 38.0 40.0 40.0 33.8
31 65.3 65.3 63.0 47.0 41.0 38.0 40.0 40.0 32.3
32 62.0 62.0 62.0 47.0 41.0 38.0 40.0 40.0 30.9
33 59.7 59.7 59.7 47.0 41.0 38.0 39.1 39.1 29.5
34 57.5 57.5 57.5 47.0 41.0 38.0 37.5 37.5 28.3
35 55.4 55.4 55.4 47.0 41.0 38.0 35.7 35.7 27.1
36 53.5 53.5 53.5 47.0 41.0 38.0 34.3 34.3 26.0
37 51.6 51.6 51.6 47.0 41.0 38.0 32.7 32.7 24.9
38 49.9 49.9 49.9 47.0 40.9 38.0 31.2 31.2 23.9
39 48.2 48.2 48.2 47.0 39.2 38.0 30.0 30.0 23.0
40 46.7 46.7 46.7 46.7 37.7 37.7 29.0 29.0 22.1
41 45.2 45.2 45.2 45.2 36.2 36.2 27.9 27.9 21.3
42 43.7 43.7 43.7 43.7 34.7 34.7 26.9 26.9 20.4
43 42.0 42.0 42.0 42.0 33.0 33.0 26.0 26.0 19.7
44 40.7 40.7 40.7 40.7 31.7 31.7 25.1 25.1 18.9
45 39.1 39.1 39.1 39.1 30.1 30.1 24.2 24.2 18.2
46 37.6 37.6 37.6 37.6 28.6 28.6 23.4 23.4 17.6
* Containers below 9-t single-lift spreader ** Possible with restrictions Subject to change without notice
G HMK 4406 – Standard Variant
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
110.0
120.0
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
Lif
tin
g c
ap
ac
itie
s [
t]
Radius [m]
Heavy loadin A3
General cargoin A5
General Cargo/Container* in A6
Motor grabin A7
34
* Containers including
9-t single-lift spreader
Subject to change without notice
Max. lifting capacity 100 t
Hoisting speed 0 - 90 m/min
Hoist configuration 1 x 2 = one
2-rope hoist
Diesel engine power 765 kW
G HMK 4406 – General Cargo Variant
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
110.0
120.0
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
Lif
tin
g c
ap
ac
itie
s [
t]
Radius [m]
Heavy loadin A3
General cargoin A5
Container*in A6
Motor grabin A7
35
Max. lifting capacity 100 t
Hoisting speed 0 - 70 m/min
Hoist configuration 1 x 2 = one
2-rope hoist
Diesel engine power 765 kW
* Containers including
9-t single-lift spreader
Subject to change without notice
G HMK 4406 B
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
110.0
120.0
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
Lif
tin
g c
ap
ac
itie
s [
t]
Radius [m]
Heavy loadin A3
General cargoin A5
Container*in A6
4-rope grabin A7
4-rope grabin A8
36
* Containers including
9-t single-lift spreader
Subject to change without notice
Max. lifting capacity 100 t/40 t/34 t
Hoisting speed 0 - 85 m/min
Hoist configuration 2 x 2 = two
2-rope hoist
Diesel engine power 895 kW
G HMK 4306 B
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
110.0
120.0
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
Lif
tin
g c
ap
ac
itie
s [
t]
Radius [m]
Heavy loadin A3
General cargoin A5
Container*in A6
4-rope grabin A7
4-rope grabin A8
37
* Containers including
9-t single-lift spreader
Subject to change without notice
Max. lifting capacity 80 t/40 t/34 t
Hoisting speed 0 - 100 m/min
Hoist configuration 2 x 2 = two
2-rope hoist
Diesel engine power 895 kW
Equipment (1)
38
Section Standard Option
Drive system
Diesel generator drive
- Diesel engine MAN (765 kW) ●
- Diesel engine Cummins (895 kW) ●
External power supply
- Preparation for external power supply ●*
- Low-voltage mains power equipment ●*
- Medium-voltage mains power equipment ●*
Dynamic brake resistors ●* Hybrid drive including double-layer high
performance capacitors (ultracaps) ●*
Subject to change without notice
* With its products and drive technologies,
Terex Port Solutions is focused on
offering alternative, environmentally
compatible solutions.
More information about additional options on request.
Based on individual needs we supply such lifting gear as spreaders and grabs.
Section Standard Option
Controls
Visumatic® crane management system ●
Radio remote control (all functions) ●
Load guidance system
- Antisway ●
- Load linear motion ●
- Point-to-point handling mode ●
- Hoisting height limitation ●
- Tandem lift assistant ●
- Vertical lift assistant ●
Camera at the boom top ●
Camera for revers travel ●
Tower cab
Tower cab
- Air conditioner ●
- Forward-mounted by 2.5 m ●
- Additional seat ●
Chassis cab
- Air conditioner ●
- Roof protector ●
Equipment (2)
39
Section Standard Option
Additional design features
Crab steering ●
Automatic stabiliser system ● Interlocking stabiliser beams for
reduced passage width ●
Refuelling via the chassis ●
Torque-controlled cable reel ●
Second stairway on chassis ●
Lighting
- Metal halide lamps ●
- Sodium vapour lamps ●
- Prismatic lens lamps ●*
Subject to change without notice
Section Standard Option
Operating fluids
Central lubrication system for slew ring, boom root
and luffing cylinder bearings ●
Pinion lubrication using high-performance grease
via separate central lubrication system ●
Central lubrication system for chassis and rope
pulleys ●
Climate package for extreme high or low ambient
temperatures ●
Biodegradable fluids
- Approved for use with B20 biodiesel
(20% biodiesel, 80% petroleum diesel) ●*
- Central lubrication system prefilled with
Biodegradable lubricants for slew ring, boom root
and luffing cylinder bearings ●*
- Biodegradable hydraulic oil ●*
Surface treatment
Customer specific livery using water-based paints ●
Customer logo ●
* With its products and drive technologies,
Terex Port Solutions is focused on
offering alternative, environmentally
compatible solutions.
More information about additional options on request.
Based on individual needs we supply such lifting gear as spreaders and grabs.
Do you have any questions?
Feel free to ask
