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October, 2008 Terre Haute, IN Plant ISO 14001 Certified since 2000 Pitman, NJ Plant ISO 14001 Certified since 1997
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Page 1: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

October, 2008

Terre Haute, IN PlantISO 14001 Certified since 2000

Pitman, NJ PlantISO 14001 Certified since 1997

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Sony Corporate Social Responsibility

2

Corporate Social Responsibility (CSR)is a corporate wide Sony program,

whereby, the aspects shown are defined, measured, acted upon, and reported

by all Sony entities.

Corporate Social

Responsibility

Management

Product Responsibility

Employees

Community

Environment(GEMS)

ISO 14001

Waste

Water

Environmental Communication

Green Partner

CO2

Sustainable Packaging

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Total Waste Reduction

0

2,000

4,000

6,000

8,000

10,000

12,000

2004 2005 2006 2007 2008 Est.

Tons

2004 2005 2006 2007 2008 Est.

35% Decrease Encompasses all waste streams attributable to employees and operations, such as:

• office paper• cafeteria waste• cardboard• manufacturing plastic

waste• pallets• packaging

components• chemicals• metals• e-waste

3

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Reduce Use of Non-recycled Paper

Virgin Paper Composition

20%30%40%50%60%70%80%90%

100%

1998 2000 2008 2009

Calendar Year

Per

cent

age

2. Use 50% Post Consumer Waste (PCW) Recycled Paper Stock.

4

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Polypropylene Usage History

3035404550556065707580

Original DVDCase

Std DVD Case Light WeightDVD Case

Ultra Light DVDCase *

Mas

s (g

ram

s/un

it)

20022006

2009

*

1999

3. Reduce the weight of generic components to less than 50g.

Reduce Weight of Common Packaging

* Currently Testing Options 5

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Sony DADC Sustainable Packaging

Standard Digipak-Style Case Enviro Digipak-Style Case

Low Weight DVD Case Ultra-Light DVD Case Standard DVD Sleeve

Bend-It Sleeve

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Recycling Projects

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100% Recycling

100% Recycling

100% Recycling

100% Recycling

100% Recycling

Thermal Recycling

98% Recycling Rate

FY 2007 Cost Recovery = $3.6 M

Plastic Waste51.8%

Glass / Metal2.6%

E-Waste0.2%

Food / Biological16.2%

Chemical Waste1.3%

Paper/Cardboard/Wood27.8%

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VOC Reduction

8

0

10

20

30

40

50

60

70

2004 2005 2006 2007 2008 Est.

Tons

20042005200620072008 Est.

Reduction Activities– Reduced IPA consumption by 22% by rationing– Reduced IPA concentration by dilution– Replaced VOCs with non-volatiles (Valtron)

24% Decrease

Page 9: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

Social & Community Involvement

– Pitman established a 12.5 acre conservation easement

– This represents 17% of total site– 12.5 acres includes large pond and upland forested

area

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Page 10: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

Social & Community Involvement

– Students from Rowan University funded by Sony DADC initiated Endowment Fund bring Water to El Salvador Village as an Engineers Without Borders Project

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Page 11: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

Social & Community Involvement

– Employee sponsored children’s art competition– Calendar given out to all employees across the Americas

• Alandra Joana Garcia Camacho, Age 10, Sony DADC Mexico

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Page 12: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

Social Activity & Communication

– Program for organic waste treatment at Sony DADC Brazil

– Organic waste is used for feeding the animals.

– Those animals are used as food for a small community.

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Addressing Climate Change

Corporate and Sony DADC Initiatives

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Sony Corporate Initiatives on Climate Change

Partnering with WWF and Committing to:1. Cut absolute Greenhouse gas emission

7% by 20102. Reduce CO2 Emissions from Products3. Work with WWF to raise consumer

awareness of global warming4. Support view that the average global

temperature must remain below 2o C above pre-industrial times

14

Page 15: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

Sony Corporate: Program Examples

• All Sony Televisions have standby power of less than 1 w, with most at 0.3 w 90% of all products achieved target reductions.

• New Sony Headquarters Building Designed to use 40% less power than comparable buildings in Tokyo.

• Take Back E-Waste Recycling Program with goal to recycle one pound for every pound of new product sold.

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Page 16: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

Sony Corporate: Program Examples

Use of Renewable Energy1. In Japan, Sony has used Green Power Certificate

Program which Sony jointly developed.2. Using Solar Power at Offices in Japan and elsewhere.3. Green – e Certificate program in US and Renewable

Energy Purchases in Europe.

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Page 17: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

CO2 Emissions Reduction - Plan

• Sony DADC U.S. has determined it’s carbon footprint from direct manufacturing operations.

• A Six Sigma project was initiated to determine energy saving projects. A summary of these projects are as follows:

Number of Energy Saving Projects

Total U.S. Investment

Annualized Electrical Savings

Annualized CO2 Reduction

72 $2.94 million 50 million kWh 29,698 tons

EQUIVALENT TO THEELECTRICAL CONSUMPTIONOF 4,700 U.S. HOUSEHOLDS

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Page 18: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

CO2 Emissions Reduction - Plan

• The 72 energy reduction projects are categorized into 7 areas …

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4,677

7,722

8,381

2,829 1,547

3,537299

29,698tons

CO2 REDUCTION CONTRIBUTIONPROCEDURAL

PROCESS

HEAT / AC

LIGHTING

28.2%26.0%15.7%11.9%9.5%COMFORT

5.2%INSULATION

3.4%FACILITIES

Page 19: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

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• Facilities Temperatures– Set points adjusted in office, manufacturing, and distribution areas. – This change saves 1.8 million kWh annually…..OR…..the equivalent

annual demand of 176 U.S. households.

SUMMER – 72 TO 78 DEGREESWINTER – 72 TO 68 DEGREES

CO2 Emissions Reduction – Impact Projects

• Improve Lighting– Redesigned lighting requirements by task (office, commons, mfg, etc).– Modified grid arrays in accordance with “intensity-to-task” plan.– Retrofit fixtures (high efficiency T5) to “intensity-to-task” plan.– Installed motion detection where applicable.– Up to 70% consumption reduction where deployed

Annualized savings is equivalent to 569 U.S. households.

Page 20: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

CO2 Emissions Reduction – Impact Projects

T5 Lighting with Motion Sensors Saving 4,000 Tons CO2 a Year to Date

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Page 21: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

Reduction of Bulk Waste

4. Reduce transport bulk waste by 50%.

• Minimize Carton Usage

• Provide HDPE Alternative for External Shipment

• Provide No-Waste Pallet Option for Inter-company Transfers

• With either option, CO2 Impact Reduced by 85%• Carton Impact = 0.773 lbs CO2 Equiv /carton• Bundle Impact = 0.112 lbs CO2 Equiv/bundle

Net CO2 Reduction 1,000,000+ lbs CO2 Equiv*

* 100mllion units

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Reduction of Transportation Emissions

5. Reduce finished goods CO2 transportation emissions by 10%

• High Density Pallet Build Increase Per Unit Transport Density by 20%.

2,400/pallet 2,880/pallet

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Page 23: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

Renewable Energy Credit

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• Wind Farm supported by Native Energy Inc., USA (Operated by FPL energy Inc)– Location : Horse Hollow Wind Energy Center in Texas (60,000 acres)– Produced electricity is enough for about US 220,000 homes (735

megawatt)

• GE 1.5 megawatt turbine : 29181 meters in height77-meter diameter covered by blades

• Siemens 2.3 megawatt turbine : 13081 meters in height94-meter diameter covered by blades

Page 24: Terre Haute, IN Plant - Center for Resource Solutionsresource-solutions.org/images/events/rem... · Sony Corporate: Program Examples • All Sony Televisions have standby power of

Net Impact of Green - eProgram

20081.Four US sites participating2.50,000 mWh offset

20091.Eight US sites will be participating2.85,000 mWh to be offset

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