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Test Report for 15 Tubes Collector

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    Institut fr SolartechnikHochschule fr Technik RapperswilOberseestrasse 10, CH 8640 RapperswilTel +41 55 222 48 21, Fax +41 55 222 48 44www.solarenergy.ch

    Test Report No. C1039LPEN

    Performance test according to EN 12975-2:2006, Paragraph 6

    Content: page1 Description of Collector ........................................................................................................................ 2

    1.1 Technical Data of the Sample ....................................................................................................... 21.2 Sketch of Collector ........................................................................................................................ 31.3 Specifications on Elements ........................................................................................................... 3

    1.4

    Photo of Collector ......................................................................................................................... 4

    1.5

    Sketch of Collector Mounting ........................................................................................................ 4

    2 Test Methods and Results ................................................................................................................... 52.1 Test of Thermal Performance ....................................................................................................... 52.2 Schematic of the Test Loop .......................................................................................................... 52.3 Power Output ................................................................................................................................ 62.4 Incident Angle Factor .................................................................................................................... 92.5 Time Constant............................................................................................................................. 102.6 Effective Thermal Capacity ......................................................................................................... 102.7 Pressure Drop ............................................................................................................................. 112.8

    Observed Failures ...................................................................................................................... 12

    3 Remarks ............................................................................................................................................. 12

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    1 Description of Collector

    1.1 Technical Data of the SampleProduct information

    ManufacturerSolarMaster TechnologyCo., Ltd

    Model SHC-15

    Type Evacuated tube collector

    Flow Heat Pipe

    Serial product Yes

    Drawing numberA complete set of technicaldrawings is filed at the testinstitute.

    Serial number 057382076687000067890

    Date of manufacture 01.10.2008

    Physical parameters

    Gross length 1.925 m

    Gross width 1.184 m

    Gross heigth 0.135 m

    Gross area 2.279 m

    Aperture area 1.408 m

    Absorber area 1.208 m

    Weight empty 49.0 kgFluid capacity 0.9 l

    Construction

    Type Evacuated tube collector

    Number of absorberelements

    15

    Absorber pitch 75.0 mm

    Number of hydraulicallyparallel tubes

    1

    Number of thermallyserial glazings

    1

    Material of glazing(s) Borosilicate glassThickness of glazing(s) 1.6 mm

    Heat transfer fluid (manufacturers recommendation)

    Type Water-glycol

    Specifications --

    Flow range (manufacturers recommendation)

    Flow range 120 - 500 l/h

    Rated flow rate 160 l/h

    Absorber

    Absorber elementEvacuated double glasstube

    Length of absorber element 1710.0 mm

    Width of absorber element 47.0 mm

    Thickness of absorberelement

    1.60 mm

    CoatingCu/SS-ALN(H)/ SS-ALN(L)ALN

    Flowed through element Copper pipe/Heat pipe

    Joining techniqueHeat conductingaluminum sheets

    Joining seam --

    Installation

    On tilted roof Yes

    In tilted roof No

    On flat roof No

    On flat roof with stand Yes

    Facade No

    Casing and insulation

    Casing material Aluminium

    Sealing material EPDM

    Insulation materialRockwool compression-moulded

    Thickness (in mm) 60

    Aperture dimensions 1.713 m * 0.0548 m * 15

    Limitations (manufacturer information)

    Max. temperature 260C

    Max. operating pressure 12 bar

    Other --

    Remarks on collector design

    --

    Test schedule

    Test procedureEN12975:2006,Outdoor test

    Sample received 05.01.2009

    Start of test 17.04.2009

    End of test 08.07.2009

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    1.2 Sketch of Collector

    1.3 Specifications on Elements

    1 GlazingMaterial: Borosilicate glassThickness [mm]: 1.6

    2 Heat-conducting metal sheetDescription: Aluminum

    3 Heat pipeDescription: Copper

    4 Vacuum

    5 Absorber coatingDescription: Cu/SS-ALN(H)/ SS-ALN(L)ALN

    5 AbsorberAbsorber element: Evacuated double glass tubeFlow-through element: Copper pipe/Heat pipeLength of element [mm]: 1713Width of element [mm]: 47Flow type: SerialJoining technique: Heat conducting aluminum sheets

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    1.4 Photo of Collector

    1.5 Sketch of Collector Mounting

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    2 Test Methods and Results

    2.1 Test of Thermal PerformanceTests carried out according to EN 12975-2: 2006.Deviations from this standard are indicated by the same formatting that is used for this clause. The reasons for thedeviations are mentioned.

    2.2 Schematic of the Test Loop

    Fig. 2.1: Test loop for efficiency measurements.

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    2.3 Power Output

    2.3.1 GeneralFlow rate during test 100.0 l/h

    Fluid for tests 33.3 Vol-% ethylene glycol

    Test method stationary (steady state)

    Geographical position of test site 47.2N / 8.8O, 417 m NN

    Collector tilt angle tracked (455)

    Collector azimuth angle tracked (048)

    Definition of efficiency GAQ = &

    Thermal output power of collector Q&

    Reference area A

    Solar irradiance G

    Solar irradiance on reference area AG

    Efficiency equation 2*m2*m10 TGaTa =

    Temperature at collector inlet Tin

    Temperature at collector outlet Tex

    Ambient temperature Ta

    Mean collector temperature ( ) 2TTT exinm += Reduced collector temperature ( ) GTTT am

    *m =

    Solar irradiance for efficiency diagrams G = 800 W/m

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    2.3.2 Power output per collector unit

    2.3.2.1 Peak powerPeak power Wpeakper collector unit for normal incident irradiation of 1000 Wm

    -2.

    Wpeak= 899 [W]

    2.3.2.2 Diagram

    Power output per collector unit for G = 1000 W/m2

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    0 10 20 30 40 50 60 70 80 90 100

    Tm- Ta[K]

    Fig. 2.2: Power output per collector unit at irradiance G = 1000 W/m

    2.3.2.3 Power output per collector unit

    Tm- TaGlobal irradiance G

    G=400 W/m G=700 W/m G=1000 W/m

    10 K 333 W 602 W 872 W30 K 270 W 540 W 810 W

    50 K 196 W 466 W 736 W

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    2.3.3 Efficiency curveThe efficiency curves with reference to the absorber-, aperture- and gross areas are indicated in addition to the

    requirements of the norm.

    Collector efficiency for G = 800 W/m2

    0.0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    1.0

    0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10

    Tm* [Km2/W]

    Absorber

    Aperture

    Gross

    Fig. 2.3: Efficiency diagram for G = 800 W/m

    2.3.3.1 Parameters for efficiency equation

    Reference area Absorber area Aperture area Gross area

    0(-) 0.744 0.638 0.394

    a1(W/mK) 2.09 1.79 1.11

    a2(W/mK) 0.0122 0.0105 0.0065

    From repetitive measurements of a reference collector, we estimate the following dispersion for the efficiencymeasurement (standard deviation of the mean, multiplied with a coverage factor 2):At Tm*=0.02: 0.27 Efficiency-%,at Tm*=0.05: 0.44 Efficiency -%,

    at Tm*=0.08: 0.62 Efficiency -%.

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    2.4 Incident Angle Factor

    2.4.1 Table of the Incidence Angle Modifier (IAM)0 10 20 30 40 50 60 70 80 90

    K(longitudinal) 1.00 1.00 1.00 0.99 0.97 0.93 0.85 0.71 0.46 0.00

    K(transversal) 1.00 1.01 1.06 1.15 1.29 1.43 1.44 1.16 0.64 0.00

    2.4.2 Diagram of the Incidence Angle Modifier

    Incident Angle Modifier

    0.00

    0.20

    0.40

    0.60

    0.80

    1.00

    1.20

    1.40

    1.60

    0 10 20 30 40 50 60 70 80 90

    Angle []

    IAMT

    IAML

    Fig. 2.4: Incident angle modifiers

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    2.5 Time ConstantC= 924 s

    2.6 Effective Thermal Capacity

    2.6.1 Determination according to EN12975-2:2006, Annex G.3Determination based on transient behaviour of the collector.

    Ceff,G3= 183.0 kJ/K (Effective thermal capacity of collector filled with fluid)

    Additional information: The thermal capacity was measured with the properties of Antifrogen N. For other fluids,the thermal capacity is calculated as follows:

    Ceff,G3= 0.9 l * density * specific heat capacity of fluid + 179.5 kJ/K

    2.6.2 Determination according to EN12975-2:2006, Section 6.1.6.2Estimation based on material properties.

    Ceff,6162= 20.3 kJ/K (Effective thermal capacity of collector filled with fluid)

    Additional information: The thermal capacity was measured with the properties of Antifrogen N. For other fluids,the thermal capacity is calculated as follows:

    Ceff,6162= 0.9 l * density * specific heat capacity of fluid + 16.8 kJ/K

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    2.7 Pressure Drop

    2.7.1 Diagram

    Pressure drop in Pa

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    0 50 100 150 200 250 300 350 400 450 500

    Flowrate [l/h]

    20 C

    Fig. 2.5: Pressure drop as a function of volume flowrate

    2.7.2 Pressure drop at rated flowrateConditions:Tm= 20C and dV/dt = 160 l/h

    p = 202 Pa

    2.7.3 Table of pressure drop data in PaConditions:Tm= 20 C

    Flow rate [l/h] 0 100 200 300 400 500

    Pressure drop [Pa] 0 101 286 556 909 1346

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    2.8 Observed Failures

    Details about failures that are rated as major failures according to paragraph 5.3.1 of EN12975-1:2006.

    Absorber leakage or such deformation that permanent contact between absorber andcover is established.

    Passed

    Breaking or permanent deformation of cover or cover fixing. Passed

    Breaking or permanent deformation of collector fixing points or collector box. Passed

    Loss of vacuum or low pressure (applicable for vacuum or subatmospheric collectors) Passed

    Accumulation of humidity in form of condensate on the inside of the transparent cover ofthe collector exceeding 10% of the aperture area

    Passed

    No major failures according to paragraph 5.3.1 of EN12975-1:2006 were found for this collector.

    3 RemarksThis report must not be copied except in full.The test methods applied fulfil the requirements of EN12975:2006.The test results only refer to the tested collector sample.This test report is made according to the requirements of EN12975:2006.This test report fulfils the requirements of ISO17025.

    Rapperswil, 08.09.2009

    Dr. Andreas Bohren Dipl.-Ing. Walter Gubler

    Head of SPF Testing Test engineer


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