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TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa...

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Presented By Dehua Feng The Design and Aero Thermodynamic Analysis of An Inversely Derived Scramjet Configuration D. Feng, F. Ferguson, M. Atkinson, J. Mendez North Carolina A&T university Thermal & Fluids Analysis Workshop TFAWS 2018 August 20-24, 2018 NASA Johnson Space Center Houston, TX TFAWS Aerothermal Paper Session
Transcript
Page 1: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Presented By

Dehua Feng

The Design and Aero Thermodynamic

Analysis of An Inversely Derived

Scramjet Configuration

D. Feng, F. Ferguson, M. Atkinson, J. Mendez

North Carolina A&T university

Thermal & Fluids Analysis Workshop

TFAWS 2018

August 20-24, 2018

NASA Johnson Space Center

Houston, TX

TFAWS Aerothermal Paper Session

Page 2: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Outline

TFAWS 2018 – August 20-24, 2018 2

Introduction

Morphing Scramjet Model-Two Phase Approach

Phase I: Forebody

2D oblique shock theory

2D - 3D transfer

Validation

Summary of forebody

Phase II: Aft-Body

Modified Quasi 1-D tool development

Validation of the Quasi 1-D tool

Configuration test

Configuration results

Proof of concept

Page 3: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Introduction

TFAWS 2018 – August 20-24, 2018 3

By Kashkhan - CC BY-SA 3.0,

https://upload.wikimedia.org/wikipedia/commons/4/4f/Specific-impulse-kk-

20090105.png

• Higher specific impulse than rocket engines

• Does not need to carry it’s own oxidizer

• Potential for high reusability and practicality

over rockets

NCAT Focus: Optimized Scramjet Engine

o US, China, India, Europe are creating & designing concepts

o In US, Several exists, at US Research Agencies & Academia

o Our Concept at NCAT!

NASA - http://antwrp.gsfc.nasa.gov/apod/ap040329.html

Taking Humans to Space

Page 4: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Morphing Scramjet Model-Two Phase Approach

TFAWS 2018 – August 20-24, 2018 4

Drag Thrust

Optimized for Maximum ‘Thrust to Drag’ Ratio

2. Create An Internal 3D-Shape generator that incorporates

i. Aerodynamically Coupled Forebody: Inlet-Isolator (Mach 3-8)

ii. Oblique, Quasi-1D and Pseudo-Shock/Shock Train Relationships

i. Simplified Injector, mixing and combustor models

ii. Quasi-1D (Mach 3 – 8) Aerodynamics/Combustor/Nozzle

1. Create A 3D-Shape generator that incorporates

My Research Approach

Page 5: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Phase I: Fore-section

TFAWS 2018 – August 20-24, 2018 5

The Conceptual Design Process

1. Create A 3D-Shape generator that incorporates

i. Aerodynamically Coupled Forebody-Inlet-Isolator (M 3-8)

ii. Oblique, Quasi-1D and Pseudo-Shock/Shock Train Relationships

Drag

Page 6: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

2-D Oblique Shock Theory

TFAWS 2018 – August 20-24, 2018 6

zx

A

C

B

qb

f

Mw >1.0

NCAT Inverse Design Method for the Forebody

Page 7: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Caret Waverider Design Concept

TFAWS 2018 – August 20-24, 2018 7

y

x

A

W

H

B

B3

B4

B1

B2L

q

b

a

z

A1

Page 8: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

3-D Steam Tube Flow Path

TFAWS 2018 – August 20-24, 2018 8

A

B

C

D

xz

y

A

B

C

D

Page 9: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Hypersonic Inlets

TFAWS 2018 – August 20-24, 2018 9

a) Rear View b) Rear View c) Side View

d) Isometric View e) Isometric View

Fig. 9: Illustration of A Morphing Ramjet-to-Scramjet Configuration

Page 10: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Testing Process For Fore-Section

TFAWS 2018 – August 20-24, 2018 10

Assumed: A Given Flight Path

y = 0.0389x5 - 0.8115x4 + 6.5376x3 - 25.45x2 + 53.425x + 3.8234

0

10

20

30

40

50

60

70

80

90

100

0 1 2 3 4 5 6 7 8

Alt

itu

de (

km

)

Velocity (km/s)

Lower

Upper

Mid

Poly. (Mid)

Compare

Design

Predictions

to CFD

Evaluation

Objective: Creation of Hypersonic Inlet Configurations with

predictive performance capability

Ideal: 2D & 3D

Viscous: 2D & 3D

Design inputs

Mach Number 5

Length of the Primary Shock Zone 1(m)

Shock Angle 17.5°

Cruising Flight Altitude f(M)

Page 11: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

3-D Inlet Validation of Design Routines/Euler

TFAWS 2018 – August 20-24, 2018 11

• Case 1: Ideal 3D

Velocity Distribution – CFD Code

Page 12: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

The SBLI Challenges

1. Leading Edge & SBLI Effects – Conduct Systematic Geometric Manipulations

2. Isolator Sizing - Validate/Improve Billig’s ISTI Relations

1

1170150

Re2

2

41

in

inoutinout

Isolator M

PPPPH

H

L

q

q

12

Page 13: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Euler Flow Field Results

TFAWS 2018 – August 20-24, 2018 13

Case 2: viscous effectDensity Field Pressure Field

Page 14: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Validation Data Along Isolator Centerline

TFAWS 2018 – August 20-24, 2018 14

* Predictions

Fine Grid = 1,474,442 cells

Coarse Grid = 272,432 cells

Zoomed: Isolator Validation Data

*

*

**

*

*

*

*

*

*

*

*

Page 15: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

*

*

*

*

**

**

Viscous & Inviscid Solution

TFAWS 2018 – August 20-24, 2018 15

Page 16: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

3-D Viscous Studies

16

Elements

• 6.7 M

Nodes

• 1,165,267

Estimated

Memory

• 14.75 GB

Case 4

TFAWS 2018 – August 20-24, 2018

Page 17: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

3-D Viscous Studies – Grid Generation

TFAWS 2018 – August 20-24, 2018 17

Irregular grid with clustering

Page 18: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

3-D CFD Studies – Internal Flow Path

TFAWS 2018 – August 20-24, 2018 18

Page 19: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Viscous Modification of the Hypersonic Inlet

Inverse Design – Euler Model

Inverse Design – w/ Viscous Modifications

Transformed model based off viscous effects

Summary of Forebody Design & Analysis

TFAWS 2018 – August 20-24, 2018

19

Page 20: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

2. Create A Internal 3D-Shape generator that incorporates

i. Simplified Injector, mixing and combustor models

ii. Quasi-1D (Mach 3 – 8) Aerodynamics/Combustor/Nozzle

Thrust

Responsible for Thrust generation

Combustor-Nozzle Section/ Aft-Section

TFAWS 2018 – August 20-24, 2018

20

Page 21: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Taylor Series

Solution: (a) Euler Method, (b)

Runge-Kutta (Thomas)

Modified Quasi 1-D Tool Development

TFAWS 2018 – August 20-24, 2018

21

Page 22: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Area Only, Convergent Duct, Subsonic

Area(x) = 17.0 -

3.0x

y

x

M1 = 0.03

P1 = 300 kPa

T1 = 300 K

L = 5.0 m

Modified Quasi 1-D Tool Development (validation)

TFAWS 2018 – August 20-24, 2018

22

Page 23: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

M1 = 0.5

P1 = 344737.865 Pa

T1 = 299.817 K

cf = 0.0005

P* = 161235.613 Pa

T* = 262.315 KD = 0.1524 m

L = 81.4578 m

Fanno Flow

Schematic of a constant area pipe (Bandyopadhyay, 2007)

Modified Quasi 1-D Tool Development (validation)

TFAWS 2018 – August 20-24, 2018

23

Page 24: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Quasi 1D with Friction

1.27

m

5.08

m

D1 = 0.2286 m

M1 = 0.25

P1 = Pref = 344737.865

Pa

T1 = Tref = 299.817 K

cf = 0.0125

D2 = 0.3048

m

M2 = ?

P2 = ?

T2 = ?

6.35 m

Ref. Bandyopadhyay, 2007

Dt = 0.1524 m

Modified Quasi 1-D Tool Development (validation)

TFAWS 2018 – August 20-24, 2018

24

Page 25: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

25

Quasi 1-D Inlet Evaluation (M = 5-8)

Increasing Mach

Increasing Freestream Mach

Increasing Freestream Mach

Fore-section validation with modified Quasi 1-D tool

TFAWS 2018 – August 20-24, 2018

Page 26: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

2. Create A Internal 3D-Shape generator that incorporates

i. Simplified Injector, mixing and combustor models

ii. Quasi-1D (Mach 3 – 8) Aerodynamics/Combustor/Nozzle

Thrust

Responsible for Thrust generation

Combustor-Nozzle Section/ Aft-Section

TFAWS 2018 – August 20-24, 2018

26

Page 27: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Taylor Series

Solution: (a) Euler Method, (b)

Runge-Kutta (Thomas)

Quasi 1-D Tool

TFAWS 2018 – August 20-24, 2018

27

Page 28: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Flow Path Simulation

285/17/2019

Forebody Inlet Isolator Combustor

TFAWS 2018 – August 20-24, 2018

Page 29: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

29

Combustor – Nozzle section / aft-section

• High speed aerodynamics is driving this design.

• This section is dominated by viscous effects,

• which results in a very complicated flow field.

• Conventional CFD tools cannot capture the flow

physics we’re after.

TFAWS 2018 – August 20-24, 2018

Page 30: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

30

We have Six influence coefficients :

Quasi 1-D Tool Usage

TFAWS 2018 – August 20-24, 2018

Description Numbers Dimension

Flight Altitude 30.0 km

Mach Number 5.0

Wedge Angle 16.0 Degrees

Forebody Length 1.0 m

Fractional x & y Lengths of ID Values

Isolator Design Parameters 1.0 0.9

Combustor Design

Parameters

1.0 0.8

Nozzle Design Parameters 1.0 0.0

Design inputs:

Page 31: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Example with 3 different influences

31

TFAWS 2018 – August 20-24, 2018

Three Influences for Testing

Page 32: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Results Plots Of Flow Properties Distribution

TFAWS 2018 – August 20-24, 2018 32

Page 33: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Distribution For Various Mach Number

TFAWS 2018 – August 20-24, 2018 33

Page 34: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

Thermo-Cycle For The Engine

TFAWS 2018 – August 20-24, 2018 34

Page 35: TFAWS Aerothermal Paper Session · 2019. 5. 20. · T 1 = 299.817 K c f = 0.0005 P* = 161235.613 Pa T* = 262.315 K D = 0.1524 m L = 81.4578 m Fanno Flow Schematic of a constant area

TFAWS 2018 – August 20-24, 2018 35

Thank You

Questions?


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