Thailand Technology Summit 2016 - Honeywell Process Technology Summit 2016 ... (future) •...

Thailand Technology Summit 2016

VALUE OF HPS – UOP SYNERGIES TO OUR

CUSTOMERSNigel Brockett

19 October 2016

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

UOP and HPS together are an unmatched process

technology company

UOP

Performance Materials & Technologies (PMT)Honeywell is a global leader in designing and creating high-quality performance

chemicals, materials and process automation technologies

• 31 of 36 today’s refining technologies developed by

UOP

• UOP technology makes more than:‒ 40% of the world’s LNG

‒ 60% of the world’s gasoline

‒ 70% of polyester

‒ 90% of biodegradable detergents

• UOP technologies offer a high ROI

Process Solutions

• Global automation leader

• HPS technology installed at 50% of the world’s

refineries

• Helping to refine nearly 40 Million barrels of oil a day

• Safety, reliability, security, & efficiency built into our

technology platforms

1


Broad and Deep Solutions for Oil & Gas

Life cycle approach to optimize asset performance

UOP

HPS

Cross-Sector

Solutions

Upstream Midstream Downstream

• Digital Suites™ for upstream productivity & safety

• Metering & information systems for marine & terminal storage

• Storage & pipeline SCADA

solutions

• Fiscal metering

• Leading automation &

safety solutions

• Fire & Gas solutions

• Gas cleaning & separation

• Modular gas plants

• Clean, separate, condition

gas for liquefaction

• Catalyst & adsorbents

• Process licensing & key

equipment provider

• Smart field instrumentation

• Advanced DCS & controls

• Process optimization diagnostics and services

• Integrated safety & security solutions

• Lifecycle technology planning & support

• Connected performance services

• Mobile business productivity tools and services

• Cyber security protection

• Technical services & field support

• Asset performance monitoring

Gas

Processing

Wellhead &

Optimization

Reservoir

Modeling

Pipeline

Transportation

Petrochemicals

Fertilizers

LNG

LiquefactionOff-Shore Refining

2


Industry wide issues

Need to lower project costs Need to reduce project riskNeed to increase CAPEX

efficiency

Need to simplify project

execution

Need to monetize assets

faster…

need more production sooner

According to a study into the causes of delays in large

construction projects:

• 70% of projects experienced project overruns

• Average overrun was between 10-30%

3


HPS – UOP joint value offers a fully integrated approach to

de-risk & accelerate projects

4

Complete Process & Control solutions under one roof

Smart process technology and equipment from Honeywell UOP combined with advanced automation from

Honeywell Process Solutions delivers faster, and more sustainable value throughout the facility lifecycle.

Sta

rtin

g u

p t

he f

acilit

y

Operate at Peak

Performance

Honeywell process-

specific software solutions

to enhance safety,

productivity and reliability

Start up your Facility

Sooner

Proven world-class

Honeywell UOP process

technology, pre-engineered

automation solutions and

innovative execution to

reduce project schedule and

risk

Incre

asin

g p

rod

ucti

on

Reach Target

Production Faster

Processes and equipment

embedded with Honeywell

UOP’s expertise, deep

process knowledge, and best

practices to optimize startup

and operator experience


“Honeywell Advantage” Solutions being developed for the

UOP Process Units

Startup Your

Facility Sooner

Reach Target

Production Faster

Operate at Peak

Performance

UOP Critical Control Applications

Experion® Process Solution Suites

DynAMo® Process Solution Suites

Profit® Process Solution Suites

UniSim® Process Solution Suites

Modular Automation

Connected Performance Services (CPS)

Field Instrumentation/ Modular Design

5


Focused on Developing Solutions for 4 UOP Complexes

Oleflex Complex Aromatics

Naphtha Complex Gas Processing• CCR Platformer

• Naphtha

Hydrotreater

• Distillate

Unionfining

• LPG Merox

November 2016

Released In Process

In Process

• Kero Merox

• Par-Isom w/DIH

• Penex DIH

w/DRCS

• PSA

• Amine Treating

• Drier (H2O)

• Cryo & Mech Refrig. (UOPR)

• Cryo (Ortloff)

• C3 Oleflex Rx Section & Fract.

• Oleflex CCR w/LHCS & DRCS

• Butamer w/DRCS

• ORU w/AVSC (future)

• Oleflex CSP (future)

• Sulfolane

• Isomar

• Parex w/ACCS

• Tatoray

• BT Fract

• Xy Fract

6


Experion® Solution Suites for UOP

7

Unlocking Knowledge to Drive World Class Performance

Solution

Suites

Operational Knowledge Interaction requirements based operator displays and

console workspaces, embedded operating procedures

Control KnowledgeBasic and complex loops, automated sequences

Safety KnowledgeCause and effect logic, startup / maintenance

bypasses and shutdown logic displays

Alarm KnowledgeOperator Alarm Help

Experion Pre-Integration for UOP critical control system

packages


8


DynAMo Solutions Suite for UOP

9

• DynAMo Alarm Suite

- Includes out-of-box benchmarking and KPI analysis reports (including)

Bad Acting and Nuisance Alarm analysis

Standing Alarms, Stale Alarms, Shelved Alarms, Suppressed Alarm analysis

Analysis of Operator actions, times to acknowledge, times to return to normal

Key performance indicators benchmarked against industry standards and best practices from EEMUA

191, ISA 18.2, IEC 62682 and more.

- Also includes out-of-box advanced and predictive analytics (including)

Alarm performance dashboards indicating alarm system weak points

Consequential alarming (parent/child) analysis

Operator pre-alerts

Mode/State based alarming

- Operator Guidance (also known as Alarm Help)

Bringing UOP process knowledge to alarm system improvement



11

• How does it work?

- Take a Naphtha Hydrotreater unit (NHT)

- A Feed Surge Drum High Level Alarm annunciates

- The following information is now automatically sent to the operators

Experion console when they select the FSD alarm:

Cause:

Upstream unit feed increased without increasing NHT feed rate, decreasing

NHT reactor charge

Consequence:

Full Feed Surge Drum

Corrective Action:

Reduce flow into FSD from upstream unit or increase feed to NHT after Feed

Surge Drum

Time to Respond:

5–15 minutes



11

How does that look to the Operator (in Experion)?

12


Solutions Delivering Enhanced Value

Increased profitability by bringing unit on-line faster & minimizing downtime

Solution How It Helps the Customer Value Area

Pre-built Standard Control Points,

Operator Graphics, and Alarm

Management

Reduce risk and take automation

out of critical path for start-up

Reduce Project Risk/ Operational

Readiness

Pre-built Safety System for the Process

Avoid spurious trips; Shutdown the process in a controlled

manner, avoiding damage to equipment or catalyst, consistently

and reliably

Reliability/ Availability

UOP Critical Control Applications on

Honeywell Platforms

Eliminating of black boxes, Seamless integration with DCS and

ESD, Better visibility, Common components, Lower training and

maintenance costs

Reduce Project Risk/ Operational

Readiness

UOP and Custom Training SimulatorsTrain engineers and operators early

in a safe environmentReliability/ Availability

Pre-built Supervisory Control System for

the Process (ProcOps – Procedural

Operations)

Start-up, operate and shutdown the process consistently and

reliablyReliability/ Availability

Advanced Process Control

for the Process

Improve process efficiency (increase throughput,

lower energy usage)Efficiency/Optimization

Connected Performance Services (CPS)

Monitor process and make sure it

stays within recommended KPIs, and boundaries and

recommend parameters for optimal performance

Reliability/ Availability

Efficiency/Optimization

14 12


Value to a Refining Facility

Value Area Typical ImprovementOne-Time

Benefit ($M)

Annual Benefits

($M)How

Reduced Startup /

Commissioning Time

Startup your Facility

Sooner

2-3 days per unit – 10 units 30

HPS LEAP embedded with the key elements of the UOP

design: pre-engineered Graphics, Critical Control Loops,

and Alarms, UOP operating procedures pre-coded in HPS

control system

Full Capacity Sooner

Reach your Target

Production Sooner

APC online 6 months sooner 14

Training Management Contractor, UniSim for UOP (embeds

UOP proprietary reactors models and scenarios), UOP

operating procedures for start-up, APC implemented 6

months sooner

Operations Excellence

Stay at Peak Performance

$0.25/BBL for APC, $0.22/BBL for

Blending, $0.23/BBL for Production

and Operations Management

63Better APC, Blending, Planning, Production and Operations

Management

Improved Operator

Efficiency


Ensure process stays within

recommended parametersConnected Performance Services (CPS) Reliability

Service monitoring KPIs and boundaries

Reduces spurious alarms- allows

operator to respond faster and better

to incidents

Alarm philosophy & rationalization during design with

dynamic suppression of alarms during an abnormal

situation

Cost AdvantageReduce spare IO cards, reduce

cabinet footprint, reduce IO CAPEX6

Universal Channel Technology with LEAP, Pre-engineered

Templates

Total 50 63

Assumptions: Plant Size: 100 kBPD Margin: $5/BBL Plant Availability: 96%

15 13


Value to an Oleflex Facility

Value Area Typical ImprovementOne-Time

Benefit ($M)

Annual Benefits

($M)How

Reduced Startup /

Commissioning Time

Startup your Facility Sooner

2-3 days per unit – 4 units 14

HPS LEAP embedded with the key elements of the

UOP design: pre-engineered Graphics, Critical

Control Loops, and Alarms, UOP operating

procedures pre-coded in HPS control system

Improve Reliability

Stay at Peak Performance2% improvement in annual availability 10 Pre-engineered Graphics, Alarms, Safety System,

Supervisory Control and Connected Performance

Services (CPS) Reliability Service monitoring KPIs

and boundariesCatalyst Life

Stay at Peak PerformanceExtending the catalyst life

Operational Effectiveness

Stay at Peak Performance0.2% increase in throughput 0.35 Advanced Process Control

Improved Operator

Efficiency


Ensure process stays within

recommended parameters

Connected Performance Services (CPS) Reliability

Service monitoring KPIs and boundaries

Reduces spurious alarms- allows

operator to respond faster and better to

incidents

Pre-engineered Alarms, Alarm Rationalization during

design with dynamic suppression of alarms during an

abnormal situation

Cost AdvantageReduce spare IO cards, reduce cabinet

footprint, reduce IO CAPEX2

Universal Channel Technology with LEAP, Pre-

engineered Templates

Total 16 10.35

Assumptions: Plant Size: 750 KMTA Margin: $650/MT Plant Availability: 95%

14


Introducing the Applied Process Excellence (APEX) Center

to drive joint innovation & commercialization

Sustainexisting & under

development technology

APEX

Growth through new Innovation

Continuously connect

HPS & UOP

Joint Innovation team between HPS &

UOP

Owns continuous Innovation and

product / solution development based

on HUE principles and focused on

meeting customer needs

Focus on new growth opportunities

First point of contact for developing

new opportunities, resources and

offerings

15


Why Choose HPS – UOP?

Optimal Architecture and Best Practices pre-built into Automation system for

Optimal Operation from Day One1

Capturing UOP’s Design and Operational Knowhow in HPS Platforms2

Removing automation from the critical path3

16


Contact Information

• If you have any additional questions or would like to discuss how

Honeywell can help you:

- Reduce your project risk

- Start-up your plant sooner

- Get to name plate capacity faster

- Keep your plant at optimum performance

17

Please email:[email protected]

17

mailto:[email protected]

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