APV FX SYSTE M S™
R EADY TO M E ET ALL YOU R N E E D S
The APV Flex-Mix™ Family
LIQU IVE RTE R - I N STANT - PROCE SSOR - TPM+ - TPX - DAR M IXE R - POWE R M IXE R
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Consistent and effective mixing
APV Flex-Mix™ mixing solutions deliver the performance, flexibility and reliability you need to satisfy rapidly changing demands from your customers.
Flexibility• Extensiverangeofmixing
operations• Rapidproductchangeover
tomeetchangingcustomerdemands
• Versatilitytoaccommodaterecipechangesandnewproducts
Consistency• Predictabilityforproduction
ofconsistent,complexformulations
• Advancedtechnologyandprecisioncontrolforhigheroutput
• Minimumrejectsandproductwasteforhigherproductionvalue
Availability• Provenreliabilityover
80yearsathundredsofcustomersworldwide
• Easycleanabilityforrapidchangeover
• Lowmaintenancerequirementforoptimisedoutput
Safety• Exceptionalsanitary
standardswithhightraceabilityforfoodsafety
• Compliancewithhealthandsafetyrequirements
• Designedforoperatorcomfortandsafety Rapid payback time
• Lowmaintenancerequirementforhigherthroughput
• Provenreliabilityforlongservicelife
• Globalservicingandsparepartsforoptimisedperformance
Proactive support• Innovationfacilities• Plantrentals• SPXexperttechnical
applicationsupport
80 years of dedicated experience
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Are your mixers flexible enough to meet changing customer demands?
Seven good reasons for choosing Flex-Mix™
Flexibility
Fullyequippedtestcentre
Mostcomprehensivemixerrange
Safety
Rapidpaybacktime
Proactiveapplicationsupportexpertise
Improvedproductquality
TheAPVFlex-Mix™rangeisdesignedtohelpcustomersinthedairy,processedfood,beverageandpersonalcareindustriesto:
• Developnewproductsandprocesses• Achieveenhancedproductionperformance• Sustainconsistentquality• Reduceproductioncosts
Flex-Mix™
– more than just a
machine
Innovation and
efficiency that drive
your market success
Comprehensive
range of mixers for
every need
•Does a mixer that can handle a variety of applications sound tempting?
•Do advanced technology, high availability, reliability and predictability sound like a winning combination?
• Do proactive customer service, preventive maintenance and rapid spare parts delivery sound reassuring?
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Sanitary mixers
Flex-Mix™ LiquiverterThemixingprincipleintheliquiverterisbasedonvortex-drivenblending.Theliquidcollapsesaroundthepowderandisforcedtowardsthemixerheadatthebase.
Flex-Mix™ InstantPowderissuckedintoacirculatingliquidbyvacuum.Thedispersedpowderishomogenisedbypassingitthroughthemixerheadlocatednexttothetank.
Flex-Mix™ ProcessorHighviscosityproductsarepushedtowardsthemixeratthebasebytheagitatorinthemiddle.Acirculationpumpcanpasstheproductthroughthemixingheadseveraltimes.
Flex-Mix™ PowerAsepticgasinjectionisusedtomakeanaeratedproduct.Liquidisdosedintoarotor/statorpinmixerforhighshearemulsification.
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ProcessorAll-in-oneprocessingunithandlingveryhighviscosityproducts- Emulsificationpower- Pasteurisation(direct–indirectheating)- Vacuummixing–deaeration- Dispersionofparticulates
PowerInlinepinmixer- Asepticaeration- Highshearemulsificationpower
DARInlinemixer- Forblendingalow-viscosityliquidintoahighviscosityliquid
TPXStaticinlinemixer- Idealforblendingtwolow-viscosityliquids
TPMBatchmixerbasedoncirculationviaabuffertank- Fordispersionofhighlysolublepowders
LiquiverterInline/batchmixerforrecombination- Handlesmediumsolidlevels
InstantInline/batchmixerforrecombination,basedonvacuumtechnology- Handleshighsolidlevels- Highshearemulsification- Vacuummixing–deaeration- Dust-freehandling- Continuousproduction
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HIG
H
Selection guide
Liquid/Powdermixing?
Liquid/Liquidmixing?
Particulates?
NO
NO
Powdertobeincorporatedinliquid
Liquidtobemixedintoanotherliquid
Particulates?
Viscosity?
Powdercapacity?
Flex-Mix™ ProcessorPrepared food, processed
cheese, jams, fruit preparation, confectionery,
healthcare
HIGH
HIGH
Theproductcanbepumpedbyacentrifugalpump(viscosity<1,000cP)
Sauceswithmeatorvegetablepieces,vegetablepiecesaloneetc.
Theproductcannotbepumpedbyacentrifugalpump(viscosity1,000to100,000cP)
Airincorporation?
Highshear?
Liquiddosing?
De-aeratedendproduct?
Flex-Mix™ InstantRecombined products, baby
food, cream, ice cream, healthcare, dressing, sauces
Flex-Mix™ LiquiverterFlavoured milk,
recombined milk, beverages, syrups, starch
slurries, gravies, soups
Flex-Mix™ TPM+Recombined sugar, milk,
chocolate powder
LOW
YES
NO
YES
YES
Manualpowderde-baggingdirectlyintomixer(lowcapacity<5t/h)
Duringpowderincorporationairisincorporatedathigherlevelsthanbyvacuum
Powderhandledbyautomaticmeans(highcapacity>5t/h)
Vacuumtrechnologyneededtode-aerateproduct
Theamountofair/oxygenhasanimpactonfinalproductquality
Liquidsdoseddirectlytomixere.g.syrup,tomatopaste
Shearisneededtoreduceparticlesizee.g.tomakepastesoremulsions
Blending of two low viscosity liquids is normally performed by a static mixer
Blending? Static?Flex-Mix™ Static
Milk/waterSucrose solution/milk
Permeate/milkMilk/cream
YES YES
Liquid to be mixed into another liquid
Blending is the process of gentle incorporation of two or more liquids into a homogenous liquid
High shear?
Aeration?
Emulsification?
Flex-Mix™ DarMix+Butter blendSyrup in milkMilk/cream
Flex-Mix™ PowerMixerWhipped desserts,
mousses, emulsions (e.g. low fat spreads)
YES
YES
NO
NO YES
High shear is needed for emulsification
Blending of difficult liquids, e.g. with high viscosity, is normally performed by a dynamic mixer
Aerated products like chocolate mousse need systems where air is mechanically stabilised in the product by use of high shear forces
NO
NO
NO
NO
NO
YES
YES
YES
YES
LOW
LOW
NO
Emulsions normally require a higher shear than the DAR mixer is capable of
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Test before
you invest
The broadest, globally
available mixing
portfolio
Innovation Centre
services for exciting
new products
Preferred by
customers in more
than 40 different
countries
Application
development assistance
and support by
experienced engineers
SPXindustrialmixercustomersbenefitfromacomprehensiverangeofengineering,applicationandtestingexpertiseandservices.Theseinclude:
• Experiencedapplicationengineerswhocanassistindevelopingnewapplicationsandcustomisingequipmenttomeetspecificapplicationandproductionrequirements
• OurInnovationCentrewherecustomerscanconductpilottestingofapplicationswiththereassuranceofupscalabilitytocommercialproduction
• Equipmentrentalsforpilottestingorfull-scaleproductiontrialsatcustomers’ownpremisesinconjunctionwiththeirotherproductionequipment
Global service with local focusSPXprovidesa24-hourhotlineaswellastechnicalsupportandsparepartssolutionsbasedonserviceagreements.Aglobalnetworkofdedicatedsalesandservicecentresenablescustomersinmorethan40countriesaroundtheworldtomaintainconsistentqualityandperformancefromtheirSPXequipment.
The people behind your performance
S PX FLOW TECH NOLOGY
Pasteursvej
DK-8600 Silkeborg, Denmark
P: +45 70 278 278
F: +45 70 278 330
SPX reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless
confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spx.com.
The green “>” is a trademark of SPX Corporation, Inc..
ISSUED 07/2012 6203-04-07-2013-GB
COPYRIGHT © 2009 SPX Corporation
ABOUT S PX
Based in Charlotte, North Carolina, SPX Corporation (NYSE: SPW) is a global Fortune 500 multi-industry manufacturing leader. For more information, please visit www.spx.com
APV Flex-Mix™ Family