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UNAM CONFERENCE 16 TH FEBRUARY 2012 THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, INCLUDING BIOENERGY Feroz Kabir Associate Professor Department of Chemical & Environmental Engineering The University of Nottingham Malaysia Campus FORUM ON NUCLEAR ENERGY AS AN OPTION FOR MALAYSIA
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Page 1: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

UNAM CONFERENCE 16TH FEBRUARY 2012

THE CASE OF RENEWABLE ENERGY-GENERAL PROSPECTS, INCLUDING

BIOENERGY

Feroz Kabir

Associate ProfessorDepartment of Chemical & Environmental Engineering

The University of Nottingham Malaysia Campus

FORUM ON NUCLEAR ENERGY AS AN OPTION FOR MALAYSIA

Page 2: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Electricity Generation by Fuel

GW

hUNAM CONFERENCE 16TH FEBRUARY 2012

Page 3: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

0

5

10

15

20

CO

2Av

oida

nce

(MM

T/y)

0

1000

2000

3000

4000

5000

2010 2011 2015 2020 2025 2030 2035 2040 2045 2050

MW

Solar PV Mini-Hydro Biogas Biomass Column1

4459

Renewable Energy Targets

Source: KeTTHA. (2008). National Renewable Energy Policy & Action Plan; B.A. Malek. (2010). Renewable Energy (RE) Policy & Action Plan, Ministry of Energy, Green Technology and Water

0.5%

of t

otal

pea

k el

ec. d

eman

d

11%

14%

6%

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 4: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Feed-in Tariff (FiT) Rates (for 2012)

Biomass Biogas Solar PV Mini-hydro

16 (years) 16 (years) 21 (years) 21 (years)

0.31 (10MW) 0.32 (4MW) 1.23 (4kW) 0.24 (10MW)

0.29 (10-20MW) 0.30 (10-20MW) 1.20 (4-24kW) 0.23 (10-30MW)

0.27 (20-30MW) 0.28 (20-30MW) 1.18 (24-72 kW)

1.14 (72kW-1MW)

Source: SEDA. (2012).. http://www.seda.gov.my/

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 5: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Source: B.A. Malek. (2010). Renewable Energy (RE) Policy & Action Plan, Ministry of Energy, Green Technology and Water

Grid Parity

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 6: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Biomass Feedstock Chart

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 7: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Malaysian RE/Biomass ScenariosType of Industry

Residue Generated (MMT)

Potential Electricity (MWe)

Oil palm Oil Palm1 40 3,695POME2 63 515

Paddy3 Straw, husk 1.4 152Sugar3 Bagasse 0.4 31Wood3 Sawn timber 1.9* 57Municipal4 MSW 4.6 9

Sub-total 4,459Mini-hydro 500Solar 6,500TOTAL 11,459

Source: 1. data of year 2011, MPOB (2012); 2. data of year 2011, MPOB & Foo-Yuen Ng i(2011-2012); 3 data of 2007, Milbrandt & Overend (2008);

* Expressed in volume (Mm3)

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 8: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Biomass Conversion Pathways

Ref.: OECD/IEA 2007. www.iea.org/Textbase/techno/essentials.htm

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 9: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Biomass to power

UNAM CONFERENCE 16TH FEBRUARY 2012

Feed handling

Combustion / Gasification

Steam Turbine/ Gas Turbine Generator

● Drying● Shredding● Grinding● Palliating

● Fixed bed● Downdraft● Updraft ● Fluidized bed● Bubbling● Circulating ● Pressurized● Co-firing● Modular

● LP Boiler● HP Boiler● LT gas cleaning● HT gas cleaning● IC-Engine

● Generator

Page 10: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

UNAM CONFERENCE 16TH FEBRUARY 2012

Capacity-Technology

Downdraft

Updraft

Bubbling Fluidized Bed

Circulating Fluidized Bed

Pressurized Fluidized Bed

Ref.: Waldheim and Carpentieri, J Eng Gas Turb Power 123,525–536 (2001).

TEC

HN

OLO

GY

0.001 0.1 1 10 100 1000

FUEL CAPACITY (MW)

Page 11: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

UNAM CONFERENCE 16TH FEBRUARY 2012

Modular Gasification Technology

Ref.: Comintel Sdn Bhd, 2012

Page 12: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

UNAM CONFERENCE 16TH FEBRUARY 2012

Ref.: Comintel Sdn Bhd, 2012

Page 13: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

GenSet

UNAM CONFERENCE 16TH FEBRUARY 2012

Ref.: Comintel Sdn Bhd, 2012

Page 14: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

UNAM CONFERENCE 16TH FEBRUARY 2012

A CASE STUDY:

Cost of Electricity Production via Steam Rankine Cycle (10 MW)

Page 15: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Key Assumptions

FEB is available at RM60/MT (dry)

Moisture in EFB (as received): 35%

Negligible sulfur content

On stream days: 350 days

Cost year: 2011

100% Equity Financed

Construction Period: 1 year

Startup Time: 6 months (50% of normal revenue; 75% of normal

variable and 100% of normal fixed cost )

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 16: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Key Assumptions

Contingency: 30% of Total Installed Cost

Fixed operating cost: 2% of Total Installed Cost

Maintenance cost: 2% of Total Capital Investment

Income Tax rate: 30%

Depreciation Method: Double Declining Balance

Depreciation period : 20 years for Steam/Electricity area;

7 years for other areas

Salvage Value: RM 0

Land Cost is Not Included

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 17: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

EFB Composition, dry basis (%)

Cellulose Hemicellulose* Lignin Ash

38.05 31.29 21.76 8.9

EFB Composition

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 18: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Biopower via Steam Rankine Cycle (10 MW)

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 19: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Total Installed Cost (TIC) MRM 51.6

Indirect CostsField Expenses 10.32 20% of TICHome Office & Construction Fee 12.90 25% of TICProject Contingency 15.48 30% of TIC

Total Capital Investment (TCI) MRM 90.30

Other Costs (Startup, Permits, etc.) 4.51 5% of TCI

Total Project Investment MRM 94.81

Operating Cost (fixed, variable) MRM 9.67

Total Project Investment (2011 RM values)

UNAM CONFERENCE 16TH FEBRUARY 2012

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Installed Equipment Cost Breakdown

Boiler/Turbo-Generator (86.8%)

Water Treatment (1.4%)

Cooling Tower (6.3%)Feed handling (5.5%)

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 21: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Feedstock36%

Makeup water &

Chemicals3%

Salary and benefits

30%

Maintenance19%

Insurance8%

Waste Disposal

4%

Operating Cost Breakdown

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 22: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Electricity Production Cost (Sen/kWh) : 0.29

Electricity Production (GWh / Year) : 83.9Energy Efficiency (%) : 29.6

Feedstock Cost RM/Dry Metric Ton : 60.0

Internal Rate of Return (After-Tax) : 10%

Equity Percent of Total Investment : 100%

Overall Result

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 23: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

19 24 29 34 39

Waste Disposal Cost, RM/MT (0 : 60 : 120)

Fixed Operating Cost, MRM (1% : 2%TCI : 3%)

Biomass Cost, RM/dry MT (0 : 60 : 120)

Istalled Equioment Cost, MRM (8.2 : 16.3 : 24.5)

Energy Efficiency, % (20 : 29.6 : 40)

Electricity Production Costs (Sen/kWh)

Impact of Parameters on Electricity Cost

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 24: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

2927

24

13

10

15

20

25

30

35

0 25 50 75 100

Prod

uctio

n C

ost (

Sen/

kWh)

Plant Capacity (MW)

Economics of Scale (Steam Rankine Cycle, SRC)

UNAM CONFERENCE 16TH FEBRUARY 2012

Page 25: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Comparison of Production Cost with FiT

UNAM CONFERENCE 16TH FEBRUARY 2012

FiT 31

29

27

20

25

30

35

0 10 20 30 40

Prod

uctio

n C

ost/F

iT(S

en/k

Wh)

Plant Capacity (MW)

Page 26: THE CASE OF RENEWABLE ENERGY- GENERAL PROSPECTS, … · 2018. 1. 7. · Malaysian RE/Biomass Scenarios Type of Industry Residue Generated (MMT) Potential Electricity (MWe) Oil palm

Conclusions

UNAM CONFERENCE 16TH FEBRUARY 2012

● Renewable energy has bright future for Malaysia

● Government’s recognition and initiatives are positive

● RE is new to us but vital for our energy security, environment,

and sustainable development

● Opportunities to create local employment, and economic growth

● We are on the learning curve

● Demo projects are essential


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