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The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures...

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The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department of Materials Science and Metallurgical Engineering University of Pretoria
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Page 1: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood

Mineral

Johan de VilliersDepartment of Materials Science and Metallurgical

EngineeringUniversity of Pretoria

Page 2: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Pyrrhotite Characterization

• Pyrrhotite (Fe1-xS) is a common sulfide mineral in nickel and platinum group metal (PGM) deposits

• It is an unwanted phase in nickel processing because it dilutes the nickel concentrate and is expensive to remove

• It is recovered in PGM processing because many platinum group minerals are associated with it. It also contributes to matte-fall in UG-2 matte smelting

• Pyrrhotite occurs in several forms with different symmetry and usually slightly different compositions

• In Nature two major forms exist:– Magnetic Fe7S8 and can in principle be separated from…..– Non-magnetic Fe9S10 and Fe11S12

• We are investigating the flotation behaviour of the two pyrrhotite tipes – hence the need to characterise and quantify them

Page 3: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Pyrrhotite Removal - Clarabelle Mill Sudbury

• Magnetic separation can only separate the magnetic pyrrhotite from the pentlandite concentrate

• Flotation is used to remove pyrrhotite from the pentlandite concentrate

Page 4: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Microflotation Recovery of Pyrrhotite – pH 7

Page 5: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Microflotation Recovery of Pyrrhotite – pH 10

Page 6: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Merensky Pyrrhotite

Electron Backscatter Images

Page 7: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Known Pyrrhotites

• Troilite FeS (Evans, 1970)– Stoichiometric with a 2C superstructure (C is the c-axis of the NiAs

subcell)– Distorted NiAs structure

• Monoclinic Pyrrhotite (Tokonami et al, 1972)– Stoichiometric Fe7S8 with 4C superstructure– The structure does not explain the non-stoichiometry

• Other natural varieties – structures unknown– Fe9S10 - 5C

– Fe10S11 – incommensurate

– Fe11S12 -6C• Synthetic varieties

– Fe7S8 -Hexagonal 3C

• All varieties thought to be derived from the ordering of vacancies

• Natural varieties have not been synthesized

Page 8: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Pyrrhotite Phase relations

Page 9: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Compositional Variation – 1106 Analyses

Page 10: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

New Pyrrhotite structures

• 5C Pyrrhotite from Sudbury, Canada– Described as Hexagonal– Hexagonal structure determination not successful– Structure determined with SHELX and refined to R = 0.060– Orthorhombic: Cmce – a = 6.893(3) Å, b = 11.939(3) Å and c = 28.63(1) Å

• 6C Pyrrhotite from Mponeng Mine, South Africa– Structure correctly predicted by Koto et al. (1975)– No atomic coordinates given by them– Structure refined with SHELX and refined to R=0.029– Non-standard Space Group Fd (to preserve orthogonality)– a = 6.897(2) Å, b = 11.954(3) Å, c = 34.521(7), β = 90.003º– Structure can be transformed to Cc space group setting

Page 11: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

New Pyrrhotite structures

• 4C Pyrrhotite from Bushveld Complex– Cell similar to published F-centered cell– Cell is C-centered– Structure determined with SHELX and refined to R = 0.052– Monoclinic: C2– Cell: a = 11.890(4) Å, b = 6.872(2) Å, c = 22.786(8) Å– F2/d: a = 11.902(8) Å, b = 6.859(5) Å, c = 22.787(10) Å

(Tokonami et al.)

• The crystal structures are needed:– to understand the compositional variation– to quantify the different pyrrhotites– to calculate their bonding and oxidation properties– to model the docking of reagents on mineral surfaces

Page 12: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

NiAs Structure

Page 13: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Troilite – FeS (stoichiometric)

Page 14: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

5C Pyrrhotite - Layer-0

a

bc

U

U

U

L

L

L

Page 15: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

5C Pyrrhotite - Layer-1

a

bc

Page 16: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Adjacent Fe- octahedra

ab

cS4

S2

S6

S1

Fe6

S7

Fe3

S3

S8

S5

S3

PowderCell 2.0

Page 17: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

New Pyrrhotite Superstructures

4C 5C 6C

“Fe7S8”

“Fe9S10”

“Fe11S12”

Page 18: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Pyrrhotite - QuantificationPyrrhotite 3T_

2 Theta / °6462605856545250484644424038363432

I / c

ps

2,200

2,000

1,800

1,600

1,400

1,200

1,000

800

600

400

200

Pyrrhotite 4C_

2 Theta / °6462605856545250484644424038363432

I / c

ps

1,600

1,500

1,400

1,300

1,200

1,100

1,000

900

800

700

600500

400

300

200

100

Hexagonal – 5CNon-magnetic

Monoclinic – 4CMagnetic

Page 19: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Refinement of 5C pyrrhotite - TOPAS

110100908070605040302010

44,00042,00040,00038,00036,00034,00032,00030,00028,00026,00024,00022,00020,00018,00016,00014,00012,00010,0008,0006,0004,0002,000

0-2,000-4,000-6,000

Pyrrhotite-4C 3.07 %Pentlandite 3.29 %Po-5C-Cmca 93.65 %Rwp = 1.76%

Page 20: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Calculated XRD Powder Patterns – 5C vs 6C

2 theta / deg

I/ rel.

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90

1935

967

0

PO_5C_ORTH 50.0%pyrrhotite_6C 50.0%

Page 21: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Accuracy of quantification - Pyrrhotites

Simultaneous refinement of all samples in a set seems to give the best results

Page 22: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Non-stoichiometry

• From the compositional data it seems likely that Fe3+ is substituting for Fe2+, i.e Fe2+

5Fe3+2S8

• The presence of ferric iron seems to stabilise non-stoichiometric pyrrhotites

• A neutron diffraction study of Fe7S8 supports a fast charge transfer with iron valency of Fe2.29+

• No evidence for Fe3+ from Mössbauer spectroscopy• There are probably many more pyrrhotite structures• The proportion of ferric iron will influence the tendency of

pyrrhotite to oxidise:– Affecting flotation behaviour– Affecting the production of acid mine drainage– Affecting combustion in flash furnaces– Affecting their magnetic properties

Page 23: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Unresolved questions:……………..

• The perceived absence of ferric iron in Mössbauer and XMCD studies of pyrrhotites needs to be resolved

• The crystallographic information of the samples needs to be carefully characterised

• Materials modelling on the structural stability of the superstructures is in progress at UP and Curtin University

• Spectroscopic and neutron diffraction work needs to be done on natural pyrrhotites to resolve their magnetic character

• Powder XRD is not sufficient to characterise natural pyrrhotites – neither are SEM based methods

• Perhaps high-resolution synchrotron and neutron powder data can help

• Flotation behaviour is still unexplained !!!!!! • There is still a lot of work to be done!

Page 24: The Composition and Crystal Structures of Pyrrhotite: … · The Composition and Crystal Structures of Pyrrhotite: A Common but Poorly Understood Mineral Johan de Villiers Department

Acknowledgments

• Megan Becker for compositional data, for flotation data, and for samples, also for stimulating my interest in pyrrhotites

• Sabine Verryn for precise XRD data

• Peter Gräser for microprobe data of single crystals

• Dave Liles for single crystal data

• Alison Tuling for help with microscopy

• Ian Madsen and Nicola Scarlett of CSIRO Minerals for help with simultaneous refinements using TOPAS


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