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JOURNAL OF AEROSOL MEDICINE Volume 14, Number 1, 2001 Mary Ann Liebert, Inc. Pp. 31–42 The Equivalence of Compressor Pressure-Flow Relationships with Respect to Jet Nebulizer Aerosolization Characteristics THOMAS A. STANDAERT, Ph.D., 1 S. ELWOOD BOHN, Ph.D., 2 MOIRA L. AITKEN, M.D., 3 and BONNIE RAMSEY, M.D. 1 ABSTRACT Manufacturers of aerosolized medications, approved by the Food and Drug Administration, specify the nebulizer(s) and compressor to be used with their product, in an attempt to achieve efficacy comparable to that obtained in the clinical trials. The need to limit the compressor to that used in the trials has not been investigated in detail. We suggest a technique to de- termine the equivalency of different compressors such that a chosen nebulizer’s performance is not significantly altered. Aerosol particle size (MMD) was measured with a laser; com- pressor flow and pressure were measured with a mass flow meter and pressure gauge, re- spectively. For all models of nebulizer, increased flow or driving pressure caused a decrease in aerosol MMD. The flow resistance of nebulizer models varied, and the flow output of com- pressors decreased as imposed nebulizer resistance increased. However, for any specific com- pressor-nebulizer combination there is a unique flow and pressure, and the nebulizer gener- ates a given MMD. We demonstrate methods to choose alternate compressors that may be used to drive a nebulizer and yet keep the nebulizer’s MMD and performance within pre- determined limits. Once an acceptable range of variance in a nebulizer’s MMD is defined, al- ternate compressors may be safely chosen. We recommend that these techniques be used by manufacturers of medications and of compressors to safely determine the acceptability of sev- eral rather than a single model compressor to drive a chosen nebulizer. The techniques as- sure consistency of the nebulizer’s clinically demonstrated performance characteristics. Key words: compressor, nebulizer, pressure, backpressure, flow rate, resistance, aerosol, per- formance, equivalence 31 INTRODUCTION T HE MANUFACTURERS of aerosolized medica- tions, approved by the Food and Drug Ad- ministration, specify the nebulizer and compres- sor model(s) to be used with their product. The specified devices are those used in the clinical tri- als, and help ensure a uniform administered dose, 1 Department of Pediatrics, Cystic Fibrosis Research Center, Children’s Hospital and Medical Center, Seattle, Wash- ington. 2 Department of Mathematics, Miami University, Oxford, Ohio. 3 Department of Medicine, Cystic Fibrosis Research Center, University of Washington, Seattle, Washington. Supported in part by the Research and Development Program of the Cystic Fibrosis Foundation, #R565.
Transcript

JOURNAL OF AEROSOL MEDICINEVolume 14, Number 1, 2001Mary Ann Liebert, Inc.Pp. 31–42

The Equivalence of Compressor Pressure-FlowRelationships with Respect to Jet Nebulizer

Aerosolization Characteristics

THOMAS A. STANDAERT, Ph.D.,1 S. ELWOOD BOHN, Ph.D.,2 MOIRA L. AITKEN, M.D.,3

and BONNIE RAMSEY, M.D.1

ABSTRACT

Manufacturers of aerosolized medications, approved by the Food and Drug Administration,specify the nebulizer(s) and compressor to be used with their product, in an attempt to achieveefficacy comparable to that obtained in the clinical trials. The need to limit the compressorto that used in the trials has not been investigated in detail. We suggest a technique to de-termine the equivalency of different compressors such that a chosen nebulizer’s performanceis not significantly altered. Aerosol particle size (MMD) was measured with a laser; com-pressor flow and pressure were measured with a mass flow meter and pressure gauge, re-spectively. For all models of nebulizer, increased flow or driving pressure caused a decreasein aerosol MMD. The flow resistance of nebulizer models varied, and the flow output of com-pressors decreased as imposed nebulizer resistance increased. However, for any specific com-pressor-nebulizer combination there is a unique flow and pressure, and the nebulizer gener-ates a given MMD. We demonstrate methods to choose alternate compressors that may beused to drive a nebulizer and yet keep the nebulizer’s MMD and performance within pre-determined limits. Once an acceptable range of variance in a nebulizer’s MMD is defined, al-ternate compressors may be safely chosen. We recommend that these techniques be used bymanufacturers of medications and of compressors to safely determine the acceptability of sev-eral rather than a single model compressor to drive a chosen nebulizer. The techniques as-sure consistency of the nebulizer’s clinically demonstrated performance characteristics.

Key words: compressor, nebulizer, pressure, backpressure, flow rate, resistance, aerosol, per-formance, equivalence

31

INTRODUCTION

THE MANUFACTURERS of aerosolized medica-tions, approved by the Food and Drug Ad-

ministration, specify the nebulizer and compres-sor model(s) to be used with their product. Thespecified devices are those used in the clinical tri-als, and help ensure a uniform administered dose,

1Department of Pediatrics, Cystic Fibrosis Research Center, Children’s Hospital and Medical Center, Seattle, Wash-ington.

2Department of Mathematics, Miami University, Oxford, Ohio.3Department of Medicine, Cystic Fibrosis Research Center, University of Washington, Seattle, Washington.Supported in part by the Research and Development Program of the Cystic Fibrosis Foundation, #R565.

a uniform site of airway deposition, and there-fore a clinical efficacy similar to that obtained inthe clinical trials.

The compressor recommended to drive thenebulizer is limited to that used in the clinicaltrial(s), as nebulizer flow is important to a nebu-lizer’s performance. A higher gas flow will in-crease the rate of output and decrease the nebu-lization time.(1–9) More importantly, a higher flowwill decrease the particle size of the aerosol, in-creasing the respirable dose, and theoretically de-positing deeper within the lung.(1–4,10–14)

There is a wide selection of compressors avail-able for the delivery of aerosolized medications.Some are large, robust, and powerful while oth-ers are “portable” (or battery operated) models;the latter may be less effective in delivering med-ication within the respirable range. Though theeffects of different compressors or gas flows on anebulizers performance have been previouslydemonstrated,(1–7,10,15–19) a clear understandingof, or a systematic approach toward the equiva-lence of compressor performance has not beenpreviously examined.

Despite advances in the field of aerosol deliv-ery with ultrasonic nebulizers, metered dose in-halers, dry powder inhalers, and so forth, weforesee an increase in the number of nebulizedmedications over the next decade,(10,20–24) eachspecified with a unique compressor-nebulizercombination. We are concerned that despite theclear recommendations, patients and hospitals donot always adhere to the suggestions, usually dueto convenience, educational, or financial consid-erations. Patients are not likely to purchase anduse several expensive compressors for their spec-trum of daily or weekly medications, and we sug-gest methods to determine rationally acceptablealternative compressors. If standardized in the in-dustry, this approach should assist regulatoryagencies, device manufacturers, and manufactur-ers of aerosolized medications in specifying agroup of compressors to be used with their med-ication, rather than limiting the recommendationto the model(s) used in the clinical trials. The datashould reduce the chances of random or inap-propriate compressor selection; choosing anequivalent or a different nebulizer from that orig-inally recommended for a particular medicationis not suggested or addressed in this study.

Specifically, we demonstrate (1) the effect ofgas flow and driving pressure on a nebulizer’smass median diameter (MMD); (2) that there is a

unique pressure-flow pair for each nebulizer-compressor combination; and (3) techniques todetermine the equivalence of compressors withrespect to either their effect on a nebulizer’saerosolization characteristics (e.g., MMD) or ontheir statistical equivalence of pressure-flow per-formance under load.

MATERIALS AND METHODS

Pressure and flow measurements

A custom low resistance device was used tomeasure inline pressure and flow (Fig. 1A). Gasflow was measured with a mass flow meter (Top-trak, Sierra Instruments, Monterey, CA), at am-bient temperature (20–23°C) and pressure(757–768 mm Hg). The flow meter was calibratedover the range of 1–14 L/min with timed collec-tions in a spirometer (Warren E Collins, Boston,MA) calibrated with a 3-liter syringe (modelVS300, Puritan Bennett, Wilmington, MA). Pres-sure drops (PSI, pounds per square inch gaugepressure above atmospheric pressure; 14.7 PSI 5101 kPa) were measured with a glycerin-filledgauge (Ashcroft, Stratford, CT). A steel damping

STANDAERT ET AL.32

FIG. 1. Schematic diagrams of (A) instrument to mea-sure in-line pressure and flow; (B) circuit to determinepressure and flow of a nebulizer-compressor pair; (C) cir-cuit to determine pressure-flow relationship of nebuliz-ers; and (D) circuit to determine flow output of compres-sors with inline resistance.

A

B

C

D

chamber (98 mL) prior to the flowmeter reducedcompressor-induced oscillations in gas flow,which cause the mass flow meter to read erro-neously high. An adjustable resistance (10-turnneedle valve) was used to increase the inline re-sistance. The pressure-flow device presented aflow resistance of about 1 PSI at 20 L/min (andwas measured as 4.5 cm H2O/L/min over therange of 5–15 L/min).

The circuit in Fig. 1B was used to measure thepressure and flow output of a compressor, witha specified nebulizer (and its tubing set). The cir-cuit in Fig. 1C was used to generate a pressure-flow relationship for a nebulizer (and tubing set);a regulator on a compressed air tank was used toadjust the driving pressure. To measure a com-pressor’s gas flow output over a range of imposedresistances, the circuit in Fig. 1D was used. Theflow was measured at increments of the resis-tance, noted as an increase in the backpressure onthe gauge.

Aerosol particle size measurements

The aerosol mass median diameter (MMD) wasobtained with a laser diffraction particle size an-alyzer (Mastersizer X, Malvern, Southborough,MA), using 0.9% saline.(15)

Nebulizers and compressors tested

Table 1 presents the devices tested. Several dif-ferent compressors were evaluated to illustratethe principals involved and the range of perfor-mance differences that may be expected. A vari-ety of commonly used nebulizers were tested toillustrate the range of resistances that may befound.

Initial measures on four to six samples indi-cated excellent agreement between samples (seeSD bars on figures), and thereafter a minimum oftwo samples of each nebulizer model were eval-uated for pressure-flow relationships in this sur-vey; likewise a minimum of two samples of eachcompressor model were evaluated, except for theDeVilbiss PulmoMate and MedicAid PortaNeb(n 5 1 each, run in triplicate). The nebulizer’spressure-flow relationship is independent of thepresence of a solute within the device, but theywere filled with 4 mL of 0.9% saline.

Curve fit and equations

Linear or polynomial regression curves werefit to data sets and equations obtained using theplotting routines of Excel 97 (Microsoft, Red-mond, WA). The correlation coefficient (r2) for all

EQUIVALENCE OF COMPRESSORS FOR JET NEBULIZERS 33

TABLE 1. NEBULIZERS AND COMPRESSORS EVALUATED

Samples

NebulizersAcorn II Marquest Medical Products, Englewood, CO 7LC Plus Pari, Richmond, VA 11LC Star Pari, Richmond, VA 6PermNeb DeVilbiss, Somerset PA 3Raindrop Nellcor Puritan Bennett, Oxfordshire, UK 3Sidestream MedicAid, West Sussex, UK 6T Updraft II Hudson RCI, Temecula, CA 8Ultravent Malinkrodt Medical, St. Louis, MO 2

CompressorsUS Market

Master Pari, Richmond, VA 3ProNeb Turbo Pari, Richmond, VA 2ProNeb Pari, Richmond, VA 3PulmoAide DeVilbiss, Somerset PA 3PulmoMate DeVilbiss, Somerset PA 1

European MarketHercules Aiolos, Karlstad, Sweden 2CR60 MedicAid, West Sussex, UK 2CR50 MedicAid, West Sussex, UK 2PortaNeb MedicAid, West Sussex, UK 1Master Pari, Richmond, VA 2Boy Pari, Richmond, VA 223ST SystAm, Villeneuve/lot, France 226ST SystAm, Villeneuve/lot, France 2

curves ranged from 0.97 to 1.0, with an averageof 0.99.

RESULTS

Effect of pressure and flow on a nebulizer’s MMD

The MMD of a nebulizer’s aerosol is dictatedby the design (e.g., Pari LC Star vs. LC Plus), butthe MMD of all nebulizers decreases with an in-crease in the driving pressure or gas flow, as de-picted in Figs. 2A and 2B, respectively. A flat orshallow portion of the slope indicates less sensi-tivity to alterations in pressure or flow (Fig. 2B;MedicAid Sidestream or Pari LC Star above 4L/min). The equations for these curves and foradditional nebulizers are presented in Tables 2Aand 2B.

The flow resistance of nebulizers

The pressure-flow relationships of five modelsof nebulizers are depicted in Fig. 3. Each nebu-lizer’s resistance (1/slope) is linear over thisrange of pressures; the LC Star has the highestand the Sidestream the lowest resistance to flow.The equations for these and additional nebuliz-ers are presented in Table 2C.

The flow output of compressors

As the imposed resistance on a compressor in-creases (e.g., a nebulizer or the needle valve inFig. 1A), the backpressure increases and the flowoutput decreases; this relationship (for five com-

pressors) is depicted in Fig. 4. The equations forthese and additional compressors are provided inTable 3A. The “no load” flow of the compressormay be extrapolated at the Y-axis intercept orfrom the constant “y” in the table.

The nebulizer-compressors unique pressure-flow pair

For a specified nebulizer-compressor pair,mass balance requires that the flow through thenebulizer equal the flow from the compressor.Thus, the intersection of a compressor’s outputcurve with the nebulizer’s resistance curve de-fines the only possible pressure and flow (andtherefore MMD with a given solute) obtainedwith this specific combination. A mathematicalsolution of the intersection of the curves is feasi-ble (Appendix 1), and demonstrated in Table 4.A graphical solution of the unique pressure-flowpoints for three nebulizers, as driven by threecompressors, is demonstrated in Fig. 5. The ninesymbols near the points of intersection were em-pirically determined under typical operatingconditions with samples of the nebulizer-com-pressor combinations, and indicate the potentialprecision (or limitations) of the mathematical pre-dictions compared to individual empiric mea-sures.

Compressor equivalence

The flow-MMD (or pressure-MMD) relation-ship (Fig. 2) is necessary to predict the change inMMD associated with a variance in flow (or pres-

STANDAERT ET AL.34

FIG. 2. Effect of driving pressure (A) and flow (B) on the MMD of nebulizers. The error bars indicate the standarddeviation; n 5 6–11 samples per model.

A B

TABLE2.

EQUATIO

NS

FOR: (A) MMD-P

RESS

URERELATIO

NSH

IPSOFN

EBULIZ

ERS, W

HEREMMD 5

MIC

RONS

ANDPRESS

URE

5 PSI, (B) MMD-F

LOW

RELATIO

NSH

IPS

OFN

EBULIZ

ERS,

WHEREFL

OW

5 L/M

IN, (C) PRESS

URE-F

LOW

RELATIO

NSH

IPS

OFN

EBULIZ

ERS

A.MMD vs. pressure

B.MMD vs. flow

C.Flow vs. pressure

MMD 5

w(pressure)2

1c(pressure) 1

vMMD 5

d(flow)2

1 e(flow)

1u

Flow 5

m(pressure) 1

nNebulizer

Samples

wc

vd

eu

mn

DeV

ilbiss Pe

rmNeb

30.00

0220.11

026.33

130.01

9320.72

917.35

520.19

871.10

3Hudson T U

pdraft II

80.00

2220.22

608.71

790.06

4821.35

399.98

190.18

730.94

6Pari L

CPlus

110.00

1520.15

157.65

570.08

9621.35

608.91

340.13

410.89

8Pari L

CStar

60.00

4820.28

477.04

210.29

2622.72

959.17

410.12

530.88

9Med

icAid Sidestrea

m6

0.00

2920.19

194.94

640.03

4420.77

486.11

460.27

931.77

8Puritan

Ben

nett Raind

rop

30.00

5620.35

938.97

380.07

9521.61

5311

.479

0.27

491.55

7Marqu

est A

corn II

70.00

0820.15

037.29

380.02

2520.84

288.32

970.19

891.19

9Malinkrod

t Ultrave

nt2

0.00

0220.01

301.15

000.00

2120.04

971.24

030.29

522.20

0

sure), as might be obtained by using a differentcompressor.(8) Since the MMD for each nebulizeris a function not only of its design but also of thesolute being nebulized,(1,17,25–28) these specificcurves for saline solutions may not be valid forother medications, especially protein solutions ormedications with a different viscosity or surfacetension. In addition, if different equipment (e.g.,cascade impactor(29)) is used to measure theMMD, the resulting relationships may be altered.With these reservations in mind, the following ispresented to clarify the suggested approach.

A minimum variance of the MMD is first spec-ified, which constitutes the limit of acceptability,or represents an insignificant difference for agiven objective. Assume that the LC Plus-Pul-moAide pair generates an aerosol with a 4.9 mi-cron MMD at a flow of 4.0 L/min, and that othercompressors will be considered equivalent if thechange in MMD is less than 0.5 microns. Visualinspection of Fig. 6 (enlarged from Fig. 2B) indi-cates that gas flow may vary from 3.3 to 4.9L/min before the MMD exceeds the 0.5 micronlimit; calculations from Table 4 and Appendix 2estimate that flow may vary from 3.22 to 4.78L/min. One then proceeds to screen alternativecompressors with samples of this nebulizer em-pirically (measuring the resulting flow), or bymathematical solution (screening the flowswithin the unique flow-pressure points of thisnebulizer with alternate compressors, as in Table4). If the specified variance in MMD had been lim-ited to 0.1 microns, the range in acceptable flowswould have been narrower (3.8 to 4.2 L/min), andfewer suitable alternative compressors found.

Since the nebulizer’s flow is linked to the dri-ving pressure, this routine of selecting alternatecompressors may be performed using pressurerather than flow.(4,19) Accurate pressure trans-ducers may be more readily available, are easilycalibrated, and thus may prove a more practicalapproach—to specify and screen the driving pres-

STANDAERT ET AL.36

FIG. 3. The pressure-flow relationship (or resistance) ofnebulizers. The error bars indicate the standard deviation;n 5 6–11 samples per model. The Sidestream has the low-est and the LC Star has the highest resistance.

FIG. 4. The gas flow output of compressors as affected by imposed resistances, measured as increases in the back-pressure. The error bars indicate the standard deviation; n 5 2–3 samples per model.

TABLE3.

EQUATIO

NS

OFC

OM

PRESS

ORO

UTPUTA

GAIN

STIN

CREASINGRESIST

IVELOADS(A

) AND

THEPROPOSE

DD

ATAFO

RMAT

FOR

THE

COM

PARATIV

EPERFORMANCE

OFCOM

PRESS

ORS, P

RESE

NTIN

GTHEIR

FLOW

ATTHREEBACKPRESS

URES(B)

A.Equations of compressor output against resistive loads

B.Proposed format to evaluate compressor output equivalence

Flow (L/min)

5a(pressure)2

1b(pressure) 1

gNo load flow (L/min) and flow at three backpressures

Voltage

Hertz

ab

gBackpressure

015

2025

Com

mon

USA

Mod

els

Pari M

aster

312

060

0.00

2120.4517

13.337

Pari M

aster

13.3

7.0

5.1

3.4

Pari P

roNeb

Tur

bo2

120

600.00

5520.4835

10.294

Pari P

roNeb

Tur

bo10

.34.3

2.8

1.6

Pari P

roNeb

312

060

0.00

8820.6164

8.23

2Pari P

roNeb

8.2

1.0

(0)

(0)

DeV

ilbiss PulmoA

ide

312

060

0.00

4220.3878

9.93

1DeV

ilbiss Pu

lmoA

ide

9.9

5.1

3.9

2.9

DeV

ilbiss PulmoM

ate

112

060

0.00

3520.3100

9.11

1DeV

ilbiss Pu

lmoM

ate

9.1

5.2

4.3

3.5

Com

mon

Eur

opean Mod

els

Aiolos Hercu

les

2Sw

eden

240

500.00

0220.1063

15.423

Aiolos Hercu

les

15.4

13.9

13.4

12.9

Aiolos Hercu

les

224

060

20.00

3920.0369

17.618

Aiolos Hercu

les

17.6

16.2

15.3

14.3

Med

icAid CR60

2UK

240

5020.00

0120.1199

11.354

Med

icAid CR60

11.4

9.5

8.9

8.3

Med

icAid CR50

2UK

240

500.00

4120.4404

11.887

Med

icAid CR50

11.9

6.2

4.7

3.4

Med

icAid PortaNeb

1UK

120

600.00

7020.5897

12.853

Med

icAid PortaNeb

12.9

5.6

3.9

2.5

Pari M

aster

2German

y24

050

0.00

1620.3748

12.163

Pari M

aster

12.2

6.9

5.3

3.8

Pari M

aster

2German

y24

060

0.00

0420.3691

13.431

Pari M

aster

13.4

8.0

6.2

4.5

Pari B

oy2

German

y24

050

0.00

2320.2625

7.40

6Pari B

oy7.4

4.0

3.1

2.3

SystAm 23S

T2

Fran

ce24

050

0.00

2220.3116

7.21

2Sy

stAm 23S

T7.2

3.0

1.9

0.8

SystAm 26S

T2

Fran

ce24

050

0.00

1820.2976

8.12

9Sy

stAm 26S

T8.1

3.3

1.5

(0)

sure limits of the nebulizer that will keep theMMD within the chosen limits.

DISCUSSION

We present data which illustrates that theMMD of nebulizers is altered with different dri-

ving pressures or gas flows, and that differentnebulizers have different resistances. We showthat the flow output of compressors differ and theflow is sensitive to an imposed resistance. Fur-thermore, for each nebulizer-compressor combi-nation there exists a unique pressure-flow set thatdetermines the nebulizers’ performance (MMD,respirable solute delivery, rate of output, etc). Toassure a comparable performance of the nebulizerwith an alternate compressor, one must first es-tablish a range of acceptable MMD. Knowing theMMD-flow relationship (see Fig. 6), one can thenrationally choose other compressors such that thenebulizer’s performance will not be markedly al-tered and that it will continue to provide a clini-cal efficacy similar to that demonstrated in theclinical trials.

Compressor equivalence

If two compressors generate the same flow orthe same backpressure with a given nebulizer, thenebulizer will generate the same MMD, the samerate of output, and deliver the same respirablequantity (all may vary with the medication in-stilled). Thus, by knowing either this target flowor target backpressure for a given nebulizer-com-pressor combination, one can determine whetherother compressors are equivalent. However, it isunlikely that two models of compressors will givean exact match in flow (or pressure; see Fig. 4).

STANDAERT ET AL.38

TABLE 4. ILLUSTRATION OF THE MATHEMATICAL SOLUTIONS OF THE UNIQUE PRESSURE-FLOW POINTS FOR FIVE NEBULIZERS

WITH THREE COMPRESSORS USING DATA FROM TABLES 2C AND 3A (SEE APPENDIX 1). EMPIRICALLY DETERMINED VALUES OF

PRESSURE AND FLOW POINTS ARE PRESENTED FOR COMPARISON

Unique pressure Unique flow

Empiric Empiricm n a b g Calculated mean SD Calculated mean SD

Sidestream 0.2793 1.7778 Master 0.0021 20.4517 13.337 16.6 16.1 1.1 6.4 6.2 0.2" " PulmoAide 0.0042 20.3878 9.9314 13.3 12.5 0.8 5.5 5.3 0.1" " ProNeb Turbo 0.0055 20.4835 10.294 12.2 11.6 0.4 5.2 4.9 0.1

Acorn II 0.1989 1.1988 " " " " 19.9 19.1 0.8 5.2 4.7 0.2" " " " " " 16.9 16.5 0.8 4.6 4.4 0.1" " " " " " 15.2 13.7 0.6 4.2 3.8 0.3

Updraft 0.1873 0.9464 " " " " 20.8 20.0 1.0 4.8 4.4 0.3" " " " " " 18.0 17.8 1.0 4.3 4.2 0.2" " " " " " 16.0 15.0 0.6 4.0 3.6 0.3

LC Plus 0.1341 0.8977 " " " " 23.2 23.0 1.0 4.0 3.4 0.3" " " " " " 20.8 21.2 1.1 3.7 3.5 0.2" " " " " " 18.1 17.8 0.3 3.3 2.9 0.2

LC Star 0.1253 0.8888 " " " " 23.6 22.4 0.8 3.8 3.8 0.1" " " " " " 21.4 20.7 0.6 3.6 3.7 0.1" " " " " " 18.6 17.2 0.1 3.2 3.2 0.1

Nebulizer Compressor

FIG. 5. Graphic illustration of the unique pressure-flowpoints for three nebulizers, with three compressors. Thepressure axis reflects the pressure drop across the nebulizer(driving pressure) or the needle valve (backpressure, Fig.1A). At the point of intersection, a nebulizer’s resistance dic-tates the compressors output, and therefore the resultingnebulizer flow. The nine points near the points of intersec-tion were empirically determined with samples of thesenine nebulizer-compressor combinations; the points do notcoincide with the intersections because the added resistanceof the measuring device alters the compressor’s output andbecause of the arbitrary sample pairs chosen.

Hence, if an acceptable range of variation inMMD of the aerosol can be specified, then equiv-alent or acceptable alternate compressors may besafely and rationally defined, using the tech-niques illustrated above.

Standards for compressor performance

Compressor manufacturers typically specifythe “no load” flow of their product. The com-pressor’s flow without a resistance inline is not auseful indicator of the compressor’s performanceunder load(10,30) (e.g., CR60 vs. Master, Fig. 4).Likewise, the backpressure generated against aninfinite load (zero flow against an occluded out-put) is merely an indication of the compressor’smaximum pressure-generating capability. Themost useful information that should be providedby, or expected of, manufacturers would presentflow output against several “standard” resis-tances or backpressures. Table 3B presents an ex-ample—the compressor output at 15, 20, and 25PSI backpressure.

For illustration, if the flow output of the Pul-moAide is 3.9 L/min at 20 PSI backpressure(Table 3B), alternate compressors within an ac-ceptable range of flow can be chosen (probablynot the Hercules at 13.4 L/min, nor the outdatedProNeb at 0 L/min). Likewise, two compressorsmay have similar flows at low resistive loads (15PIS), but the flows may not be sustained equally

at higher loads (PulmoAide vs. the ProNebTurbo).(10,30)

Nebulizer equivalency

The efficacy of a prescribed nebulizer with aspecific medication is usually determined withclinical trials and we do not suggest or recom-mend its substitution with other nebulizers. TheMMD of a nebulizer’s aerosol is readily measuredbut is not a predictor of the quantity of aerosol ormedication delivered to the airway; the MMDonly crudely relates to the site or depth of depo-sition within the airway. Different nebulizers pro-ducing the same MMD may have markedly dif-ferent delivery characteristics, especially ifbreath-enhanced or venturi-type nebulizers areinvolved.(1,18,30–34) Therefore, it is not acceptableto choose an alternate model of nebulizer with-out careful assessments, both in vitro and in vivo,of the respirable quantity of drug delivered to thepulmonary site of interest, ideally with measuresof drug uptake and/or clinical efficacy.

CONCLUSION

The data illustrates the principles governingthe pressure-flow relationships of compressorsand nebulizers, and indicates the feasibility of de-termining the equivalence of compressors. This

EQUIVALENCE OF COMPRESSORS FOR JET NEBULIZERS 39

FIG. 6. The affect of flow on the MMD of the Pari LC Plus nebulizer is illustrated and a regression line drawnthrough the data (MMD 5 0.0896 flow2 2 1.356 flow 1 8.9134, Table 2B). The DeVilbiss PulmoAide produces an MMDof 4.9 microns at 4 L/min; the horizontal dashed lines indicate 6 0.5 micron limits of an “allowed” variance in MMD.Any other compressors, with the LC Plus, that will produce flow within the range indicated by the vertical dashedlines, will then produce an acceptable MMD and be considered equivalent to the PulmoAide compressor.

will become more important to the manufactur-ers of aerosol medications, manufacturers ofaerosol delivery systems, hospital personnel, andto the patients as new nebulizer-compressor com-binations are approved with each new aerosolmedication. An industry-wide effort to standard-ize the performance data of compressors is sug-gested.

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Article received on February 15, 2000 in final form, June 21, 2000

Reviewed by: Michael J. O’Doherty, M.D.Rajiv Dhand, M.D., F.C.C.P.

Address reprint requests to:Thomas A. Standaert

Box 356320Department of PediatricsUniversity of Washington

Health Sciences Building, Rm. RR6191959 N.E. Pacific Ave.

Seattle, WA 98195

E-mail: [email protected]

EQUIVALENCE OF COMPRESSORS FOR JET NEBULIZERS 41

APPENDIX 1

Calculation of the unique pressure-flow points for given a nebulizer-compressor pair

P 5 pressure drop (PSI) across the nebulizer or across the adjustable resistor.Nebulizer Flow (L/min) 5 m(P) 1 n (from Table 2C).Compressor Flow (L/min) 5 a(P)2 1 b(P) 1 Y (from Table 3A).For a specified pair, mass balance requires that the flow through the nebulizer equal the flow from

compressor

m(P) 1 n 5 a(P)2 1 b(P) 1 y,

or

0 5 a(P)2 1 ((b 2 m) (P)) 1 (y 2 n).

Solving the quadratic equation:

P 5 [2(b 2 m) 6 ((b 2 m)2 2 4a(y 2 n))1/2]/2a,

and solving for real pressures,

P 5 [2(b 2 m) 2 ((b 2 m)2 2 4a(y 2 n))1/2]/2a,

APPENDIX 2

Estimating allowable flow variance for a given variance in the nebulizer’s MMD

For a given nebulizer-compressor pair, assume aerosol particle size 5 MMD, and the flow is Q(and the backpressure 5 P). If the allowable variance in MMD is designated as 6 D mmd, then ac-ceptable flows may vary from Q to Q 6 Dq (or P to P 6 Dp).

The acceptable range in flow (6Dq) may be estimated as follows:

MMD 5 d(Q)2 1 e(Q) 1 U (see Table 2B),

and for small changes in MMD, differentiation yields an estimate of D mmd/D q, or the change inMMD associated with a change in flow at Q

dMMD/dQ 5 D mmd/Dq 5 2dQ 1 e

and

Dq 5 D mmd/(2dQ 1 e)

Thus nebulizer flow can vary from Q to Q 6 [D mmd / (2dQ 1 e)] to keep MMD within the rangeof MMD to MMD 6 D mmd.

STANDAERT ET AL.42

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