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THE FUTURE IS HERE Intelligent | Reliable | Innovative | Seamless BHARAT FRITZ WERNER LTD
THE FUTURE IS HERE
Intelligent | Reliable | Innovative | Seamless
BHARAT FRITZ WERNER LTD
2BHARAT FRITZ WERNER LTD
WHAT IS IRIS?
Single integrated solution with a secure, robust and cloud-based infrastructure.
Offer real-time monitoring, performance optimization, reporting and
more to the future-connected factories.
Help take right decision at right time to keep business running 24/7 resulting in impeccable growth.
IRIS
Machines
Stakeholder
• Easy-to-use• Easy-to-control• Easy-to-learn • Secure
3BHARAT FRITZ WERNER LTD
THOUGHT BEHINDIRIS
To infuse life in assets and make them ingenious.
Enabling assets to describe problems without too much help from humans resulting in productive, interactive and collaborative industrial ecosystem where assets, processes and people will work in collaboration.
INNOVATION CENTRE
Assets
Process
People
4BHARAT FRITZ WERNER LTD
BFWENVIRONMENT
ServiceProviders
Suppliers Customers’Customer
CUSTOMERENVIRONMENT
ServiceProviders
Suppliers
IRIS IRIS
IRIS ECOSYSTEM
Design
Quality
BHARAT FRITZ WERNER LTD
Planning
Service
ProductionMaintenance
Design
Quality
Planning
ProductionMaintenance
Service
Design
Quality
Planning
ProductionMaintenance
Service
BUILDING SMART AND CONNECTED FACTORIES
BHARAT FRITZ WERNER LTD
Service and Maintenance
• Offers scheduled ORM services
• Implements proactive conditions based monitoring
• Impacts analysis and recommendation
• Provides training and customer awareness
Customer Environment
• Provides improved asset performance
• Delivers Enhanced asset accountability
• Offers improved environmental accountability
• Boosts Assets Life span
Asset Building Stage
• Delivers digitization of assembly process.
• Helps achieve measurable results on each activity.
• Provides high level granular information in one click
• Delivers information pertaining to sensitive and critical elements
BUILDING ASSET LIFECYCLE
WHY IRIS?
Receive real-time accurate data from assets in a micro level ensuing monitoring, managing, comparison and improvement of activities and processes as per the requirement of various levels of stakeholders –Operators, Maintenance team, Production team, Senior Management, etc.
Consistentquality
Effective capacityutilization
Accurate costingof jobs
OEE ofeach asset
Lean and fastmaintenance
Single solutionfor all the machines
IRIS
BHARAT FRITZ WERNER LTD
Seamless communication
AvoidingSurprise Breakdowns
CREATE
Self monitoring CNC machines/equipments to transmit data.
1COMMUNICATE
Establishment of secured connection & data transmission.
2AGGREGATE
Received and recorded secured data enables the discovery of opportunity to lower the cost of maintenance and operations.
3ANALYSE
Data analysis reveals the need for maintenance & more.
4VISUALISE
Context based data accessfor different roles• Operator• Executive• Regional Support Head• Production Supervisors• Management
5
Industrial NetworkETHERNET
BFW Custom Controller
TCP/IP
Data Security
PublishService
Sub/PubModel
Data Security
API
SAASCRM ERP
Enterprise Apps through API integration for meaningful insights
BHARAT FRITZ WERNER LTD
IRIS APPROACH
HOW MACHINES ARE GETTING CONNECTEDBFW IRIS PMS is designed to address the industrial connectivity challenges allows to integrate and install in less than an hour.
192.168.100.10
BFW BMV45+
M/C- 01
IP: 192.168.100.1
IRIS PMS 001
Iris ID: xx xx xxxx
Customer networkfor Internet
IRIS CLOUD
Customer WIFIfor internet
Or optionallyconnect
through WIFI
BHARAT FRITZ WERNER LTD
ROLE BASED APPROACH FOR END CUSTOMER
Machine Operator Production Supervisor Maintenance Supervisor Management Team
IRIS
BHARAT FRITZ WERNER LTD
More
OBJECTIVESSTAKE HOLDERS
ASSETS BUSINESS
• Identifies waste in process by men, machines, methods & materials
• Recommends for waste elimination actions
• Connects manufacturing & factories globally
• Collaborates humans with humans, humans with assets and assets with assets
• Requests and reports the KPI deviation in real time
• Drives management KPI to all connected assets
IRIS
BHARAT FRITZ WERNER LTD
KEY GOALS
Helps in real-time
productionmonitoring
Tracksconsumables
as needed & alert
Offers assetMaster Datamanagement
Records lifeof key elements
of the assets
Tracks OEEof assets
anywhere anytime
Managesbreakdown
services
IRIS
BHARAT FRITZ WERNER LTD
1. Connects intelligent sensors, assets, subsystems, processes, etc.
FEATURES AND FUNCTIONS - ONLINE
2. Provides plan-based OEE as per international standards
3. Ensures role-based access control from “Shot to Corporate “
4. Connects any existing MIS software
5. Enables real-time asset monitoring any time any where
6. Delivers meaningful process control for meaningful accountability
7. Offers human centric approach [KPD, key performance deliverables]
8. Helps operators & production team deliver best of productivity
9. Enables one-click access to reach OEM service
12. Reduces spare part inventory by VSPUCompressive QC approach
14. Provides regular updates through notification & alerts [SMS, Email ]
15. Directs to cloud, no Gateway approach
10. Delivers 24 x 7 monitoring & support
11. Works as a one-stop total solution provider
13. Takes compressive QC approach
IRIS
BHARAT FRITZ WERNER LTD
FEATURES AND FUNCTIONS - OFFLINE
2. Delivers customer SOP, safety manuals, work instructions and PDF drawing viewer
3. Offers 3D visualization of running program on assets
4. Assists in getting 3D view with rotate, tilt function of STL files
5. Helps in program editing and transfer
8. Provides industrial grade hardware with touch screen & many more
6. Gives huge program & storage memory
7. Enables USB file transfer
1. Implements graphical diagnosis of assets & equipment
a) Provides real-time field device status and diagnostics of major assets’ components
b) Provides magazine with tool information
IRIS
BHARAT FRITZ WERNER LTD
USP – MAXIMISE ASSET RETURNS
Any asset brand.Any control brand.
Quick connect.DIY connectivity
process.
Online orderingand delivery.
Simple monthly/ quarterly/yearly
online subscription.
Intelligent interpretation of data… scalable
options at multiple-level users.
Asset signature data and
current status data.
IRIS
BHARAT FRITZ WERNER LTD
Easy user interface
BENEFITS
Real-time monitoring & operator assistance to ensure maximum deliverables:• Assets’ status• Real-time OEE• 24 hours sliced chart of asset status• Current running part status• Real-time alarm & alarm stoppage• Real-time QC info• Operator info• Real-time feed override• Real-time consumable request• Intelligent energy consumption• Spare parts utilization
BHARAT FRITZ WERNER LTD
BENEFITS
Production management:• OEE (performance, availability, quality)• Actual production vs plan with “ok” / “not ok” tags• Part produced vs part price• Production quality trend, selling price trend• Compare machines• OVR status & report• Setup, idle, breakdown status & report• QC data status & report
Maintenance management:• Break down workflow [MTTR & MTBF]• Spare part usage & planning• Alarm & reports• Consumable request status & report• Power consumed status & report• Maintenance & AMC
BHARAT FRITZ WERNER LTD
Pre-IRIS vs IRIS: COMPARISON
• Connectivity to Cloud • Data collection of cycling, breakdown and critical aspects• Connectivity is value addition to BFW customers• BFW Engineering team can gain insights • Data extraction can be done by BFW at a cost• Possibility of rollout to all BFW machines• Insight to element life, power consumption, etc., • Accurate OEE calculation
• No machine connectivity• No data collection capabilities• Connectivity is customers lookout• No insights to BFW on machine performance data• Data extraction additional cost for customer• No homogenous solution for interfacing BFW Machines• No insight to element life, power consumption to customer• Complexity in determining OEE with better accuracy
With IRIS Without IRIS
BHARAT FRITZ WERNER LTD
BHARAT FRITZ WERNER LTD
FOR FREE TRIALTalk to BFW Regional Sales Representative
TO GET DETAILED INFORMATION ABOUT IRIS
Contact: Mr. Hariharan NCall: +91 9379459545Mail: [email protected]
