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Hindawi Publishing Corporation Applied Computational Intelligence and Soft Computing Volume 2012, Article ID 876230, 8 pages doi:10.1155/2012/876230 Research Article The Fuzzy Economic Order Quantity Problem with a Finite Production Rate and Backorders Kaj-Mikael Bj¨ ork 1, 2 1 ˚ Abo Akademi University, IAMSR, 20520 Turku, Finland 2 Department of Business, Information Technology and Media, Arcada University of Applied Sciences, 00550 Helsinki, Finland Correspondence should be addressed to Kaj-Mikael Bj¨ ork, kbjork@abo.fi Received 10 October 2011; Accepted 3 January 2012 Academic Editor: Farid Melgani Copyright © 2012 Kaj-Mikael Bj¨ ork. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. The track of developing Economic Order Quantity (EOQ) models with uncertainties described as fuzzy numbers has been very lucrative. In this paper, a fuzzy Economic Production Quantity (EPQ) model is developed to address a specific problem in a theoretical setting. Not only is the production time finite, but also backorders are allowed. The uncertainties, in the industrial context, come from the fact that the production availability is uncertain as well as the demand. These uncertainties will be handled with fuzzy numbers and the analytical solution to the optimization problem will be obtained. A theoretical example from the process industry is also given to illustrate the new model. 1. Introduction The earliest models of batch-production were derived from the basic Economic Order Quantity (EOQ) model in the early 20th century. During this time, mathematical methods started emerging to optimize the size of the inventory and the orders [1], and since then, there have been an increasing number of contributions that complement the basic model in dierent ways. One of them is the extension of finite produc- tion rate and another one is when backordering is allowed. The EOQ models are most often used in a continuous-review setting and it is assumed that the inventory can be monitored every moment in time. Decision making under uncertainty is nothing new. In Liberatore [2], an EOQ model with backorders is derived through probabilistic means. However, the uncertainties in many supply chains today are inherent fuzzy [3]. This comes from the fact that there are seldom statistical data to support the calculations, but the uncertainty distributions have to be based on expert opinions only. This is typically the case for new products, and other products with very large seasonal variations, for example. In these cases it is often possible to use fuzzy numbers instead of probabilistic approaches [4, 5]. There are many research contributions in this line of research. For instance, Ouyang et al. [6, 7] allowed the lead times to be decision variables. Salameh and Jaber [8] introduced a model that captured also the defective rate of the goods. Chang [9] worked out some fuzzy modifications of this model. A good review of this research track is found in [10]. Another set of results in this line of research is found in Jaber et al. [11], and Khan et al. [12], where the learning aspect of the inspection of quality was taken explicitly into consideration and Khan et al. [13], where the inspection errors (as well as the imperfect items) also were modeled. There is also a track of solving EOQ models numerically, for instance, in Chang et al. [14] an EOQ with fuzzy backorder quantities. However, analytically solutions are desirable if they are possible to find. Bj¨ ork and Carlsson [15] and Bj¨ ork [16] solved the same model (as Chang et al. [17]) analytically. In Bj¨ ork [18], a fuzzy EPQ model with multi-item, shared production capacity, was introduced and solved analytically. Other fuzzy EOQ models are, for instance, as in Yao et al. [19] that presented a model for two replaceable merchandizes. In order to find analytical solutions for fuzzy EOQ problems, there is usually a need of defuzzifying the model before the optimization procedure. Yao and Chiang [20] used the
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Page 1: The Fuzzy Economic Order Quantity Problem with a Finite ...

Hindawi Publishing CorporationApplied Computational Intelligence and Soft ComputingVolume 2012, Article ID 876230, 8 pagesdoi:10.1155/2012/876230

Research Article

The Fuzzy Economic Order Quantity Problem witha Finite Production Rate and Backorders

Kaj-Mikael Bjork1, 2

1 Abo Akademi University, IAMSR, 20520 Turku, Finland2 Department of Business, Information Technology and Media, Arcada University of Applied Sciences,00550 Helsinki, Finland

Correspondence should be addressed to Kaj-Mikael Bjork, [email protected]

Received 10 October 2011; Accepted 3 January 2012

Academic Editor: Farid Melgani

Copyright © 2012 Kaj-Mikael Bjork. This is an open access article distributed under the Creative Commons Attribution License,which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

The track of developing Economic Order Quantity (EOQ) models with uncertainties described as fuzzy numbers has been verylucrative. In this paper, a fuzzy Economic Production Quantity (EPQ) model is developed to address a specific problem in atheoretical setting. Not only is the production time finite, but also backorders are allowed. The uncertainties, in the industrialcontext, come from the fact that the production availability is uncertain as well as the demand. These uncertainties will be handledwith fuzzy numbers and the analytical solution to the optimization problem will be obtained. A theoretical example from theprocess industry is also given to illustrate the new model.

1. Introduction

The earliest models of batch-production were derived fromthe basic Economic Order Quantity (EOQ) model in theearly 20th century. During this time, mathematical methodsstarted emerging to optimize the size of the inventory andthe orders [1], and since then, there have been an increasingnumber of contributions that complement the basic model indifferent ways. One of them is the extension of finite produc-tion rate and another one is when backordering is allowed.The EOQ models are most often used in a continuous-reviewsetting and it is assumed that the inventory can be monitoredevery moment in time.

Decision making under uncertainty is nothing new. InLiberatore [2], an EOQ model with backorders is derivedthrough probabilistic means. However, the uncertainties inmany supply chains today are inherent fuzzy [3]. This comesfrom the fact that there are seldom statistical data to supportthe calculations, but the uncertainty distributions have to bebased on expert opinions only. This is typically the case fornew products, and other products with very large seasonalvariations, for example. In these cases it is often possibleto use fuzzy numbers instead of probabilistic approaches

[4, 5]. There are many research contributions in this lineof research. For instance, Ouyang et al. [6, 7] allowed thelead times to be decision variables. Salameh and Jaber [8]introduced a model that captured also the defective rate ofthe goods. Chang [9] worked out some fuzzy modificationsof this model. A good review of this research track is foundin [10]. Another set of results in this line of research is foundin Jaber et al. [11], and Khan et al. [12], where the learningaspect of the inspection of quality was taken explicitly intoconsideration and Khan et al. [13], where the inspectionerrors (as well as the imperfect items) also were modeled.There is also a track of solving EOQ models numerically, forinstance, in Chang et al. [14] an EOQ with fuzzy backorderquantities. However, analytically solutions are desirable ifthey are possible to find. Bjork and Carlsson [15] and Bjork[16] solved the same model (as Chang et al. [17]) analytically.In Bjork [18], a fuzzy EPQ model with multi-item, sharedproduction capacity, was introduced and solved analytically.Other fuzzy EOQ models are, for instance, as in Yao et al. [19]that presented a model for two replaceable merchandizes. Inorder to find analytical solutions for fuzzy EOQ problems,there is usually a need of defuzzifying the model beforethe optimization procedure. Yao and Chiang [20] used the

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2 Applied Computational Intelligence and Soft Computing

signed distance method to defuzzify an EOQ model withoutbackorders. This was found to be a good way of handling thefuzziness in the models.

The business domain that works as a source of inspi-ration is found within the Nordic forest industries. Forinstance, the paper producing companies are often exposedto uncertainties in several dimensions. The decisions madein these supply chains are done under uncertainties thatoften cannot be captured by probabilistic measures, (cf. [14],[15]). Within the business context, the demand is oftenuncertain as well as the setup times. There are typicallyonly a few production lines producing a large number ofproducts. This leads to a significant number of setups ofthe production equipment. The setup times may vary quitemuch due to different operating behavior (the plants areoperated 24/7) and sometimes because of the availability ofraw material. These uncertainties can all add up to uncertaininventory levels (and backorder levels). Earlier work that isclosely related to the work presented in this article is forinstance, the model by Bjork [21], which did not allow forbackorders and the uncertainties were found only in thetotal cycle time. Bjork [16] allowed for backorders but didnot have a finite production rate (i.e., the model was moretuned towards the distributors in the paper supply chain).Bjork [18] did the same setup, but the demand was assumedcrisp and the triangular fuzzy numbers were assumed to besymmetrical. Therefore there is a need of a model, where thesetup times (or in fact the backorder level) and the demand isassumed to be asymmetrical triangular fuzzy numbers. Thecorresponding crisp model is part of the basic EOQ literatureand can be found in Cardenas-Barron [22–24], for instance.The work in this paper also extends the excellent work byKazemi et al. [25], in the sense that they did not considera finite production time. They did, however, perform a verycomprehensive study of a fuzzy EOQ model with backorders.

The analytical solution is desired and therefore thefuzzy model needs to be defuzzified. The convexity of thedefuzzified objective function needs to be established (as inBjork [16, 18]). This can be done with the second-orderderivatives (i.e., the Hessian), for instance. The paper isorganized as follows: the crisp model found in the EOQliterature is presented. Then the fuzzy model relevant tothe Nordic process industry is presented and defuzzifiedwith the signed distance method, and the analytical solutionis worked out with the first-order derivatives, while theobjective function is proven to be strictly convex. Finally anexample is given as well as a brief discussion and furtherresearch tracks.

2. The Crisp EOQ Model with Backorders anda Finite Production Rate

The classical EPQ problem (with backorders) formulationconsists of two decision variables, the size of the productionbatch and the amount of the allowed backorders. The lattervariable can be exchanged to the maximum amount ofinventory there can be, that is, Imax (cf. Figure 1). Under no

B Time

Imax

Inventorylevel

Figure 1: The representation of the EPQ model with backorders.

uncertainty, the inventory will have strict seesaw behaviour(cf. Figure 1).

The parameters and variables in the classical EOQ modelare the following (the notations are the same as found inCardenas-Barron, [22] to make it easier to read this paper):

Q is the production batch size (variable),

K is the fixed cost per production run (parameter),

D is the annual demand of the product (parameter),

B is maximum shortage (just after a production runstarts, variable),

P is the annual production rate (parameter),

h is the unit holding cost per year (parameter),

b is the unit shortage penalty cost per year (parame-ter),

Imax is the maximum inventory level (just after aproduction run ends, variable),

C is the total average annual costs for the system(objective value).

The total cost function C is given by (as a basic result in theEOQ-theory)

C(Q,B) = KD

Q+

B2b

2Qρ+

(Qρ− B

)2h

2Qρ. (1)

In addition, the well-known EOQ-theory will give thefollowing relationship:

IMax = Qρ− B, (2)

where

ρ = 1− D

P. (3)

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Applied Computational Intelligence and Soft Computing 3

All parameters and variables can be assumed to be strictlygreater than 0. In classical theory the maximal inventory levelis given by

Q∗ =√

2KDhρ

·√

h + b

b. (4)

Classical results give us that the optimal backorder quantityis

B∗ =√

2KDhρb(h + b)

. (5)

3. The EPQ Model with Backorders andFuzzy Setup Times and Demand

Now for the fuzzy uncertainties, we can assume that the setuptime is uncertain but possible to describe with a triangularfuzzy number (possibly asymmetric). The setup times arenot explicitly in (1). However fuzzy setup times will affect themaximum backorder quantity B. The ordering quantity, Q, isassumed to be a crisp number since the production wants tohave an exact number to produce. The reorder point will alsobe a fixed inventory level, not affected by the uncertainties.

The setup time is a triangular fuzzy number given by

Le =(Le − ΔL

l ,Le,Le + ΔLh

). (6)

The maximum backorder level B is

B =(B − ΔB

l ,B,B + ΔBh

), (7)

where

ΔBl = ΔL

h ·D, ΔBh = ΔL

l ·D. (8)

Since annual demand also is uncertain, but it is assumed tobe captured by a (possibly asymmetric) fuzzy number:

D =(D − ΔD

l ,D,D + ΔDh

). (9)

The total annual cost in the fuzzy sense will be

C(Q, B

)= KD

Q+

B2b

2Qρ+

(Qρ− B

)2h

2Qρ. (10)

The strategy in this paper is to first defuzzify the objectivefunction, (10), and then derive the solution analytically. If

the signed distance method is used as the defuzzificationmethod, the objective function will be

d(C, 0

)=

K · d(D, 0

)

Q+d(B2, 0

)· b

2Qρ

+d((

Qρ− B)2

, 0)h

2Qρ,

(11)

where, according to (A.4)

d(D, 0

)= 1

4

[(D − ΔD

l

)+ 2D +

(D + ΔD

h

)]

= D +14ΔDh −

14ΔDl

(12)

and according to (A.4),

d(B2, 0

)

= 12

∫ 1

0

[(B2)

L(α) +(B2)

U(α)]dα

= 12

∫ 1

0

[(B − ΔB

l + ΔBl α)2

+(B + ΔB

h − ΔBhα)2]dα

= 12

∫ 1

0[B2 − BΔB

l + BΔBl α− BΔB

l + ΔBl

2 − ΔBl α + BΔB

l α

− ΔBl

2α + ΔB

l2α2 + B2 + BΔB

h − BΔBhα + BΔB

h + ΔBh

2

− ΔBh

2α− BΔB

hα + ΔBh

2α + ΔB

h2α2 ]dα,

(13)

which finally can be rewritten as

d(B2, 0

)= B2 − 1

2BΔB

l +12BΔB

h +16ΔBl

2+

16ΔBh

2. (14)

The third expression to be defuzzified is

d((

Qρ− B)2

, 0)

= 12

∫ 1

0

[(Qρ− B

)2L(α) +

(Qρ− B

)2U(α)

]dα

= 12

∫ 1

0

[(Qρ−B+ΔB

l −ΔBl α)2

+(Qρ− B − ΔB

h + ΔBhα)2]dα

= ρ2Q2 − 2ρQB + B2 − 12BΔB

l +12BΔB

h +12ρQΔB

l −12ρQΔB

h

+16ΔBl

2+

16ΔBh

2.

(15)

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4 Applied Computational Intelligence and Soft Computing

In (15) we need to add a very unrestrictive condition thatQρ− B − ΔB

h > 0. If the expressions for the defuzzified termsare inserted into (11), we obtain

C(Q,B) ≡ d(C, 0

)

= KD

Q+KΔD

h

4Q− KΔD

l

4Q+

B2b

2Qρ+

ΔBl

2b

12Qρ+

ΔBh

2b

12Qρ+

Qρh

2− hB+

B2h

2Qρ+ΔBl

2h

12Qρ+ΔBh

2h

12Qρ+BΔB

hb

4Qρ

−BΔBl b

4Qρ+BΔB

hh

4Qρ− BΔB

l h

4Qρ+ΔBl h

4− ΔB

hh

4.

(16)

For the computation of the Hessian matrix, the derivativesneed first to be computed (first and second grades):

∂C

∂Q= −KD

Q2− KΔD

h

4Q2+KΔD

l

4Q2− B2b

2ρQ2− ΔB

l2b

12ρQ2− ΔB

h2b

12ρQ2

+ρh

2− B2h

2ρQ2− ΔB

l2h

12ρQ2− ΔB

h2h

12ρQ2− BΔB

hb

4ρQ2+BΔB

l b

4ρQ2

− BΔBhh

4ρQ2+BΔB

l h

4ρQ2,

∂C

∂B= Bb

ρQ− h +

Bh

ρQ+ΔBhb

4ρQ− ΔB

l b

4ρQ+ΔBhh

4ρQ− ΔB

l h

4ρQ

∂2C

∂Q2= 2KD

Q3+KΔD

h

2Q3− KΔD

l

2Q3+B2b

ρQ3+ΔBl

2b

6ρQ3+ΔBh

2b

6ρQ3

+B2h

ρQ3+ΔBl

2h

6ρQ3+ΔBh

2h

6ρQ3+BΔB

hb

2ρQ3− BΔB

l b

2ρQ3+BΔB

hh

2ρQ3

− BΔBl h

2ρQ3,

∂2C

∂B2= h

Qρ+

b

Qρ,

∂2C

∂B∂Q= − Bb

ρQ2− Bh

ρQ2− ΔB

hb

4ρQ2+

ΔBl b

4ρQ2− ΔB

hh

4ρQ2+

ΔBl h

4ρQ2.

(17)

Therefore we will obtain the following Hessian matrix

H =

⎢⎢⎢⎢⎢⎢⎢⎢⎢⎢⎢⎢⎣

h

ρQ+

b

ρQ− Bh

ρQ2− Bh

ρQ2− ΔB

hb

4ρQ2+

ΔBl b

4ρQ2− ΔB

hh

4ρQ2+

ΔBl h

4ρQ2

− Bb

ρQ2− Bh

ρQ2− ΔB

hb

4ρQ2+

ΔBl b

4ρQ2− ΔB

hh

4ρQ2+

ΔBl h

4ρQ2

2KDQ3

+KΔD

h

2Q3− KΔD

l

2Q3+B2b

ρQ3+

ΔBl

2b

6ρQ3+ΔBh

2b

6ρQ3+B2h

ρQ3

+ΔBl

2h

6ρQ3+ΔBh

2h

6ρQ3+BΔB

hb

2ρQ3− BΔB

l b

2ρQ3+BΔB

hh

2ρQ3− BΔB

l h

2ρQ3

⎥⎥⎥⎥⎥⎥⎥⎥⎥⎥⎥⎥⎦

. (18)

The first determinant is (Det1 = (h/Qρ)+(b/Qρ) > 0),which is necessary for the convexity requirement. The seconddeterminant is given by

Det2 = h + b

⎝2KDQ3

+KΔD

h

2Q3− KΔD

l

2Q3+B2b

ρQ3+ΔBl

2b

6ρQ3

+ΔBh

2b

6ρQ3+B2h

ρQ3+ΔBl

2h

6ρQ3+ΔBh

2h

6ρQ3+BΔB

hh

2ρQ3

−BΔBl h

2ρQ3+BΔB

hb

2ρQ3− BΔB

l b

2ρQ3

)

−(

− Bb

ρQ2− Bh

ρQ2− ΔB

hb

4ρQ2+

ΔBl b

4ρQ2− ΔB

hh

4ρQ2+

ΔBl h

4ρQ2

)2

= (h + b)2

ρ2Q4

(B2 +

16

(ΔBh

2+ ΔB

l2)

+B

2

(ΔBh − ΔB

l

))

− (h + b)2

ρ2Q4

(B2 +

116

(ΔBh − ΔB

l

)2+B

2

(ΔBh − ΔB

l

))

+(h + b)ρQ

(2KDQ3

+KΔD

h

2Q3− KΔD

l

2Q3

)

,

(19)

which can be simplified into

Det2 = (h + b)2

ρ2Q4

(5

48ΔBl

2+

548

ΔBh

2+

18ΔBl Δ

Bh

)

+(h + b)ρQ4

(2KD +

12KΔD

h −12KΔD

l

).

(20)

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Applied Computational Intelligence and Soft Computing 5

It is obvious that the first term is always greater than 0. Nowif the second term will be greater or equal to zero, we willhave a strictly positive determinant. Thus

Det2 > 0 if

2KD +12KΔD

h −12KΔD

l ≥ 0 ⇐⇒ ΔDl ≤ ΔD

h + 4D.(21)

It is also obvious that the equation ΔDl ≤ ΔD

h + 4D holds forevery reasonable values of ΔD

l in the calculations. If, on thecontrary,ΔD

l > ΔDh +4D there will be highly negative demands

with a high degree of possibility. Therefore, to obtain theminimum of (16), (given the assumption in (21)) the systemof two equations to be solved is given by

∂C∗

∂Q= ∂C∗

∂B= 0. (22)

First we look at the partial derivative in respect to B

∂C∗

∂B

= Bb

ρQ− b +

Bh

ρQ+ΔBhb

4ρQ− ΔB

l b

4ρQ+ΔBhh

4ρQ− ΔB

l h

4ρQ= 0

⇐⇒B= ρQh−(1/4)ΔBhb+(1/4)ΔB

l b−(1/4)ΔBhh+(1/4)ΔB

l h

h + b

=ρQh− (1/4)

(ΔBh − ΔB

l

)(h + b)

h + b

⇐⇒ B = ρQh

h + b− 1

4

(ΔBh − ΔB

l

).

(23)

Then we look at the partial derivative in respect to Q

∂C∗

∂Q= −KD

Q2− KΔD

h

4Q2+KΔD

l

4Q2− B2b

2ρQ2− ΔB

l2b

12ρQ2− ΔB

h2b

12ρQ2

+ρh

2− B2h

2ρQ2− ΔB

l2h

12ρQ2− ΔB

h2h

12ρQ2

− BΔBhb

4ρQ2+BΔB

l b

4ρQ2− BΔB

hh

4ρQ2+BΔB

l h

4ρQ2= 0

⇐⇒ − Kρ(D +

14ΔDh −

14ΔDl

)− 1

2B2(h + b)

− 112

(ΔBh

2 − ΔBl

2)

(h + b)

− 14B(ΔBh − ΔB

l

)(h + b) +

hρ2Q2

2= 0

(24)

Substituting B in (24) given by (23) will give us

− Kρ(D +

14ΔDh −

14ΔDl

)

− 12

⎜⎝

Q2h2

(h + b)2 −Qh(ΔBh − ΔB

l

)

2(h + b)+

(ΔBh − ΔB

l

)2

16

⎟⎠(h + b)

− 112

(ΔBh

2+ ΔB

l2)

(h + b)

− 14

(Qh

h + b− 1

4

(ΔBh − ΔB

l

))(ΔBh − ΔB

l

)(h + b)

+hρ2Q2

2= 0

⇐⇒ −Kρ(D +

14ΔDh −

14ΔDl

)− ρ2Q2h2

2(h + b)+Qh(ΔBh − ΔB

l

)

4

−(ΔBh − ΔB

l

)2(h + b)

32− 1

12

(ΔBh

2+ ΔB

l2)

(h + b)

−Qρh

(ΔBh − ΔB

l

)

4+

116

(ΔBh − ΔB

l

)2(h + b)

+hρ2Q2

2= 0

⇐⇒ Q2

(ρ2h

2− ρ2h2

2(h + b)

)

= Kρ(D +

14ΔDh −

14ΔDl

)

−(ΔBh − ΔB

l

)2(h + b)

32+

112

(ΔBh

2+ ΔB

l2)

(h + b)

⇐⇒ Q2

(hpρ2

2(h + b)

)

= Kρ(D +

14ΔDh −

14ΔDl

)

+(h + b)

96

(5ΔB

h2

+ 5ΔBl

2+ 6ΔB

hΔBl

)

⇐⇒ Q2 =(Kρ(D +

14ΔDh −

14ΔDl

)

+(h+b)

96

(5ΔB

h2+5ΔB

l2+6ΔB

hΔBl

))(2(h+b)hpρ2

)

(25)

It is worth noticing that Q2 > 0 under the conditions givenby the definition. Equation (25) collapses into

Q∗f =√√√√ 2KD

ρb+

2KDρh

+KΔD

h

2ρb+KΔD

h

2ρh− KΔD

l

2ρb− KΔD

l

2ρh+

5ΔBh

2h

48ρ2b+

5ΔBh

2

24ρ2 +5ΔB

h2b

48ρ2h+

5ΔBl

2h

48ρ2b+

5ΔBl

2

24ρ2 +5ΔB

l2b

48ρ2h+

6ΔBhΔ

Bl h

48ρ2b+

6ΔBhΔ

Bl

24ρ2 +6ΔB

hΔBl b

48ρ2h. (26)

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6 Applied Computational Intelligence and Soft Computing

Finally (26) can be rewritten into

Q∗f

=√

2KDhρ

· h + b

b+

K

2ρh· h + b

b·(ΔDh − ΔD

l

)+

h + b

48ρ2h· h + b

b·(

5ΔBh

2+ 5ΔB

l2

+ 6ΔBhΔ

Bl

). (27)

It is worth noticing that terms 3–13 in (26) or the secondtwo terms in (27) all origin from the uncertainties in thedemand and the setup times. It is also worth noticing thatthe fuzzy optimal order quantity always increases with theuncertaintiesin the setup times, whereas the uncertaintiesin the demand may have a different impact on the orderquantity. This is similar to the results found by Bjork [16]. Letus investigate what happens with (26) and (27) given a zerodistribution in the fuzzy numbers (i.e., all fuzzy numbers arecrisp). Equation (26) will then collapse into

Q∗c =√

2KDρb

+2KDρh

=√

2bKD + 2hKDbhρ

=√

2KDhρ

·√

h + b

b.

(28)

This can also be seen directly from (27). It is worth noticing

that (28) is identical to the crisp solution given in the basic

EOQ literature (Cardenas-Barron, [22] for instance). From

(23) we also find that

B∗f

= ρh

h + b·Q∗F −

14

(ΔBh − ΔB

l

), (29)

which will ultimately give

B∗f =ρh

h + b

√2KDhρ

· h + b

b+

K

2ρh· h + b

b·(ΔDh − ΔD

l

)+

h + b

48ρ2h· h + b

b·(

5ΔBh

2+ 5ΔB

l2

+ 6ΔBhΔ

Bl

)− 1

4

(ΔBh − ΔB

l

). (30)

In (30), we can also find that if all uncertainties are 0, thenthe optimal B will be

B∗c =ρh

h + b

√2KDρh

· h + b

b=√

2KDρhb(h + b)

, (31)

which is the crisp solution according to basic EOQ literature.

4. Numerical Example

Let us assume that we have a paper producer that wantsto determine how much should be produced of a certainproduct (at each production run). The total annual demandis assumed to be at 800000 kg (D) with a ΔD

l of 20000 kg anda ΔD

h of 40000 kg. The total production capacity per year is2000000 kg (P). The paper cost is 1 euro/kg. There is a fixedcost at each production setup: 2000 euro. The holding costsare 25% of the purchase price, that is, 0.25 euro per kg andannum (h). The penalty costs are 5 euro per kg and annum(b). This penalty cost represents a service level about 95% (ifa simple normal distributed stochastic demand is assumed),but as stated earlier, we assume fuzzy demand in this modeland the service level equivalence is given as a comparison

only. The uncertainty in the setup times (from the setups andalso from the uncertain raw material availability) is typicallytwo days in the lower direction and 5 days in the upperdirection. Therefore, ΔB

l is 4383.56 kg (or 2 days demand)and a ΔB

h of 10958.90 kg (or 5 days demand). Given theseparameters, the optimization results for this example aregiven in Table 1.

Note that the results in Table 1 indicate that the order sizewould increase with 3.1% if the uncertainties are accountedfor in appropriate manner. This would require an increasedtotal cost of 3.1%, when the backorder level is decreased35%. The decrease in the backorder level comes fromthe asymmetric triangular fuzzy ΔB and ΔD. Given theseparameters, the solution does not seem very sensitive to thebatch size or backorder level, which is also quite expected.In addition, if the crisp solution for the batch size andbackorder level is used instead of the fuzzy optimal solutions,the fuzzy objective value would only increase from 22037.37to 22126.44. This is only an increase in 0.4%. These figuresalso support the claim that the solution is not so sensitive (inthe parameter settings used in the example). However, themodel is generic and can be used in many different situations

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Applied Computational Intelligence and Soft Computing 7

Table 1: The result from the example calculations.

Q∗ B∗ C∗

Crisp 149666.30 4276.18 21380.90

Fuzzy 154261.62 2763.64 22037.37

change 3.07% −35.37% 3.07%

in other industrial environments. For these settings, theimpact of fuzzy setup times may be more significant. In thefollowing, a short sensitivity analysis is conducted. Each ofthe Δ,s is changed (either halved or doubled) and the changes(in percentage) from the original fuzzy solution values arecalculated. From Table 2, it can be seen that the changein the solution is very marginal if the ΔD parameters arechanged. This is natural from the definition of the fuzzydemand in the model: for instance, symmetrical triangularfuzzy demand will not have any impact on the solution; thatis, the upper distribution will eliminate the effect of the lowerdistribution. The changes in theΔB parameters will, however,have a greater impact on the fuzzy solution values. Thereforeit may be more important for managers to focus on reducingthe uncertainties in the setup times than the uncertainties inthe demand.

5. Discussion and Further Research

Making the right decision in a production-distributionnetwork may be the key to success. There have beenmany contributions regarding the replenishment decisionsunder the continuous-review policy. Still it is necessaryto make certain improvement to this track of researchin order to meet the inherent fuzzy uncertainties in theapplications. This paper contributes to the theory in thisfield by presenting the analytical solution for a case, wherebackorders are allowed, the production rate is finite, andthe production setup times as well as the demand rates areinherent fuzzy numbers. The fuzzy numbers are allowed tobe asymmetric, which complicates the analytical solutioncompared to the solution of the model found in Bjork [18].The results from the research consist of the proof of convexityand the analytical solution after the fuzzy model has beendefuzzified with the signed difference method. The analyticalsolution is coherent with the previous findings within theEOQ literature; for instance, the fuzzy solution collapses tothe crisp solution, if the uncertainties are assumed to be zero.The model is also tested with a theoretical case example froma paper-producer. The process industry applications haveserved as a source of inspiration in solving the fuzzy EPQproblems, even if the results in this paper are theoretical.The model is concluded with a brief sensitivity analysis ofthe model, where it was concluded that it is likely that itwould be more crucial to reduce the uncertainty in the setuptimes than the uncertainty in the demand (for the parametersettings given in the example).

The model could, in the future, be extended to covermore membership functions than the triangular one. Inaddition, different case studies that give rise to a systematic

Table 2: The results from the sensitivity analysis, that is, the changesin the fuzzy solution values, given some changes in the fuzzyparameters ΔB and ΔD .

Parameter change Q∗ B∗ C∗

2 ΔDL −0.29% −0.47% −0.29%

0.5 ΔDL 0.15% 0.23% 0.15%

2 ΔDh 0.59% 0.94% 0.59%

0.5 ΔDh −0.29% −0.47% −0.29%

2 ΔBL 1.53% 42.10% 1.53%

0.5 ΔBL −0.58% −20.75% −0.58%

2 ΔBh 5.45% −90.44% 5.45%

0.5 ΔBh −1.61% 47.00% −1.61%

way of obtaining the membership functions could be consid-ered. Finally, the safety stock should be quantified under thefuzzy uncertainties in order to obtain a complete inventorydecision model for the proposed problem.

Appendix

In this appendix, the basics of fuzzy numbers as well asthe signed distance method are given in order to make themodeling effort self-contained.

Definition 1. Consider the fuzzy set A = (a, b, c) where a <b < c and defined on R, which is called a triangular fuzzynumber, if the membership function of A is given by

μA(x) =

⎧⎪⎪⎪⎪⎪⎨

⎪⎪⎪⎪⎪⎩

(x − a)(b− a)

, a ≤ x ≤ b,

(c − x)(c − b)

, b ≤ x ≤ c,

0, otherwise.

(A.1)

Definition 2. Let B be a fuzzy set on R and 0 ≤ α ≤ 1. Theα-cut of B is all the points x such that μB(x) ≥ α, that is,

B(α) ={x | μB(x) ≥ α

}. (A.2)

In order to find non-fuzzy values for the model in the nextsection we need to use some distance measures, and as inChang [9] we will use the signed distance (Yao and Wu [26]).

Definition 3. For any a and 0 ∈ R, the signed distance froma to 0 is d0(a, 0) = a. And if a < 0, the distance from a to 0 is−a = −d0(a, 0).

Let Ω be the family of all fuzzy sets B defined on R forwhich the α-cut B(α) = [BL(α),BU(α)] exists for every α ∈[0, 1], and both BL(α) and BU(α) are continuous functionson α ∈ [0, 1]. Then, for any B ∈ Ω, we have (see Chang, [9])

B =⋃

0≤α≤1

[BL(α)α,BU(α)α]. (A.3)

From Chang [9], it can be finally stated (originally by resultsfrom Yao and Wu [26]) how to calculate the signed distances.

Page 8: The Fuzzy Economic Order Quantity Problem with a Finite ...

8 Applied Computational Intelligence and Soft Computing

Definition 4. For B ∈ Ω define the signed distance of B to 01

as

d(B, 01

)= 1

2

∫ 1

0[BL(α) + BU(α)]dα. (A.4)

References

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[4] L. A. Zadeh, “Fuzzy sets,” Information and Control, vol. 8, no.3, pp. 338–353, 1965.

[5] L. A. Zadeh, “Outline of a new approach to the analysis ofcomplex systems and decision processes,” IEEE Transactions onSystems, Man and Cybernetics, vol. 3, no. 1, pp. 28–44, 1973.

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[7] L. Y. Ouyang and J. S. Yao, “A minimax distribution freeprocedure for mixed inventory model involving variable leadtime with fuzzy demand,” Computers and Operations Research,vol. 29, no. 5, pp. 471–487, 2001.

[8] M. K. Salameh and M. Y. Jaber, “Economic productionquantity model for items with imperfect quality,” InternationalJournal of Production Economics, vol. 64, no. 1, pp. 59–64,2000.

[9] H. C. Chang, “An application of fuzzy sets theory to theEOQ model with imperfect quality items,” Computers andOperations Research, vol. 31, no. 12, pp. 2079–2092, 2004.

[10] M. Khan, M. Y. Jaber, A. L. Guiffrida, and S. Zolfaghari,“A review of the extensions of a modified EOQ model forimperfect quality items,” International Journal of ProductionEconomics, vol. 132, no. 1, pp. 1–12, 2011.

[11] M. Y. Jaber, M. Bonney, and I. Moualek, “An economic orderquantity model for an imperfect production process withentropy cost,” International Journal of Production Economics,vol. 118, no. 1, pp. 26–33, 2009.

[12] M. Khan, M. Y. Jaber, and M. I. M. Wahab, “Economic orderquantity model for items with imperfect quality with learningin inspection,” International Journal of Production Economics,vol. 124, no. 1, pp. 87–96, 2010.

[13] M. Khan, M. Y. Jaber, and M. Bonney, “An economic orderquantity (EOQ) for items with imperfect quality and inspec-tion errors,” International Journal of Production Economics, vol.199, no. 1, pp. 113–118, 2010.

[14] C. Carlsson and R. Fuller, “Soft computing and the Bullwhipeffect,” Economics and Complexity, vol. 2, no. 3, pp. 1–26, 1999.

[15] K. M. Bjork and C. Carlsson, “The outcome of imprecise leadtimes on the distributors,” in Proceedings of the 38th AnnualHawaii International Conference on System Sciences (HICSS’05), pp. 81–90, 2005, Track 3.

[16] K. M. Bjork, “An analytical solution to a fuzzy economicorder quantity problem,” International Journal of ApproximateReasoning, vol. 50, no. 3, pp. 485–493, 2009.

[17] S. C. Chang, J. S. Yao, and H. M. Lee, “Economic reorder pointfor fuzzy backorder quantity,” European Journal of OperationalResearch, vol. 109, pp. 183–202, 1998.

[18] K.-M. Bjork, “A fuzzy economic production quantity problemwith back orders,” in Proceedings of the World Conference onSoft Computing (WConSC ’11), 2011.

[19] J. S. Yao, L. Y. Ouyang, and H. C. Chang, “Models for a fuzzyinventory of two replaceable merchandises without backorderbased on the signed distance of fuzzy sets,” European Journalof Operational Research, vol. 150, no. 3, pp. 601–616, 2003.

[20] J. S. Yao and J. Chiang, “Inventory without backorderwith fuzzy total cost and fuzzy storing cost defuzzified bycentroid and signed distance,” European Journal of OperationalResearch, vol. 148, no. 2, pp. 401–409, 2003.

[21] K.-M. Bjork, “A multi-item fuzzy economic productionquantity problem with a finite production rate,” InternationalJournal of Production Economics, vol. 135, no. 2, pp. 702–707,2012.

[22] L. E. Cardenas-Barron, “The economic production quantity(EPQ) with shortage derived algebraically,” InternationalJournal of Production Economics, vol. 70, no. 3, pp. 289–292,2001.

[23] L. E. Cardenas-Barron, “An easy method to derive EOQand EPQ inventory models with backorders,” Computers andMathematics with Applications, vol. 59, no. 2, pp. 948–952,2010.

[24] L. E. Cardenas-Barron, “The derivation of EOQ/EPQ inven-tory models with two backorders costs using analytic geometryand algebra,” Applied Mathematical Modelling, vol. 35, no. 5,pp. 2394–2407, 2011.

[25] N. Kazemi, E. Ehsani, and M. Y. Jaber, “An inventorymodel with backorders with fuzzy parameters and decisionvariables,” International Journal of Approximate Reasoning, vol.51, no. 8, pp. 964–972, 2010.

[26] J. S. Yao and K. Wu, “Ranking fuzzy numbers based ondecomposition principle and signed distance,” Fuzzy Sets andSystems, vol. 116, pp. 275–288, 2000.

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