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The Global MRO Forecast A Look Forward
2008 - 2018
North American MRO ConventionApril 2008
Presented by:Christopher DoanPresident & CEO
1
Conflicting Forces
▪ Globally, the airline industry has returned to profitability, but market forces make for a turbulent ride ahead
– Economic downturn– Reduced traffic of late– Oil hits new highs– All while new aircraft delivery forecast up:
▪ Fuel efficiency creates a cost advantage▪ But if revenue or demand falls too much, near term deliveries may be pushed out
▪ Despite these ominous signs from the airlines, MRO market growth predictions remain strong
– Regional competitiveness & general skilled labor shortages driving labor rates up– Maintenance queued up for forecast period is a result of fleet/schedule decisions of
5 & 10 years ago▪ Deferrals would require parking or permanent capacity reductions
How can we reconcile the conflicting forces at work?
2
Global Airline Industry Struggles To Maintain Recovery
▪ After 6 straight years of losses– Finally a return to profit in 2007 – $42B losses since 2001– U.S. airlines hardest hit
▪ Unit revenues have been improving slowly– Seats more balanced with demand– Utilization of aircraft increasing– Fares are clearly higher
▪ Oil prices pushing fuel to 30% of operating costs
– $110/b all-time record – Decline expected with bubble burst– IATA still forecasting $78/b for 2008– Goldman Sachs forecast: $60-$200/b
▪ Starting to see a shift in carrier behavior– Capacity reductions– New bankruptcies – Cessation of operations
Source: IATA and Energy Information Administration
3
Airline Industry Giving Mixed Signals
▪ Credit market crisis driving U.S. and global economy to the brink of recession
▪ Passenger and cargo traffic slowing due to economic weakness
▪ Record backlog and new plane deliveries cannot be sustained– Likely to produce delivery deferrals
▪ Environmental concerns will be increasingly at the forefront
U.S.▪ Expect drop in profits
▪ Disciplined capacity growth
▪ Focus on more profitable int’l routes
▪ Consolidation considered imminent
Europe▪ Somewhat insulated from downturn
▪ Stronger euro in face of rising fuel prices▪ Gulf region expansion will challenge
European carriers’ profitable routes
Asia Pacific ▪ Sheltered, but margins eroding ▪ Cargo market sees continued decline
Middle East ▪ Fast growth may begin to normalize as industry matures
South America ▪ Higher exposure to U.S. Downturn ▪ Growth hampered by infrastructure problems
4
But MRO Growth Forecast Remains Strong
Market drivers all have impact on MRO, but long-term growth is still expected
Economic Downturn/ Reduced Traffic
Maintenance requirements accumulate due to previous flying (limited)
Airline ConsolidationReduction in capacity will ultimately be outpaced by realignment of work & overall increase in demand
Possible Reduced New Deliveries
Reduction in deliveries will likely just mean slowing; in the long run, travel demand will bring about fleet & utilization growth (limited)
More Efficient AircraftImproved technology & longer intervals will influence MRO spend as these aircraft replace older models
Environmental DemandsYet to be determined but certain to hasten the advent of more efficient & complex improvements
Labor Shortage/Weak Dollar
Labor rates are on the rise; reflected in 4.5% of the market increase
immediate lastingDRIVER EFFECT ON MRO MARKET SIZE
6
Orders Are Stronger Than Expected
▪ 2007 – third straight year of record orders
▪ Total backlog now nearly 7,300– 40% of in-service fleet
▪ Fleet growth forecast at 4.6% CAGR from 18,816 to 29,437
▪ ASMs will grow faster at 5.7% CAGR – Utilization rates remain high– Larger aircraft & more seats– Longer routes
Fleet data courtesy ASCEND
200818,816
201829,437
4.6% CAGR
Rrgional Jets17%
Widebody23%
Narrowbody60%
Regional Jets19%
Widebody24%
Narrowbody57%
Fleet Average Number of SeatsComposition 2008 2018
RJ 62 73NB 133 139WB 245 252
Total 147 154
7
MRO Industry Outlook Remains Healthy
▪ Global growth is expected to maintain a 4.3% CAGR through 2018
▪ $45.1B industry will grow to $68.6B over 10-year forecast period
▪ Engine remains largest segment
Engines42%
Component19%
Line18%
HMV&Mod21%
2008 Segment Value Mix
8
MRO Forecast & Historical Forecast
▪ 2007-2008 growth rate strongest YoY in history10.9%
4.4%
3.5%
4.0%
07-08
08-13
13-18
08-18
9.6%
4.6%
4.4%
4.5%
07-08
08-13
13-18
08-18
10.4%
4.2%
4.2%
4.2%
07-08
08-13
13-18
08-18
x`
10.3%
4.2%
4.2%
4.2%
07-08
08-13
13-18
08-18
x`
growth rates
9
MRO Growth Varies As The World Market Matures
▪ N America’s commanding market share will continue to fall
– $16.6B in 2008 (37% share)– $20.2B in 2018 (29% share)
▪ W Europe’s share will fall slightly(27% vs. 25%)
▪ Asia Pacific, excluding China & India, will gain market share
– $6.0B in 2008 (13% share)– $11.1B in 2018 (16% share)
▪ S America gains one point– $2.1B in 2008 (5% share)– $3.9B in 2018 (6% share)
▪ All other regions combined gain 5%, growing from $8.4B to $16.3B
▪ But the top three regions will only fall from 77% to 71%
10
But U.S. Sees Recent Capacity Reductions
▪ Major U.S. carriers announce planned parking to reduce capacity
– Less fuel efficient aircraft due for maintenance likely targets
▪ Abrupt cessation of operations adds to the reduction
▪ MRO impact will generally be isolated to the North American region, representing relatively small percentage of total market
– Estimated $300M reduction most likely case; potentially $500M for worst case scenario
▪ But for the MROs that the downturn hits, such impacts are not inconsequential
North America$16.336%
impact on market $0.31%
Asia Pacific$6.013%
Rest of World$10.523%
Western Europe$12.027%
Total Global MRO Market - $45.1B
North America$16.637%
11
Continued cost pressures drive outsourcing trends
MRO Unit Cost Improvements Significant
▪ Unit costs have fallen 15% since 2001
▪ Influences include– Outsourcing (lower labor rates)– Productivity improvements– Design improvements – Maintenance program improvements
▪ But labor pressures are increasing– Bill rates in some regions are definitely
climbing▪ W Europe rates at top of scale▪ China aligned with Asia Pacific average▪ Weak U.S. dollar
– Labor supply tightening
12
Outsourcing Continues To Grow
▪ Provides total cost advantage
▪ Offers more flexibility to operators
▪ Gives independent MROs opportunity to form credible network
▪ Affords larger players key advantages– Lufthansa Technik & ST Aero have been
very aggressive leaders driving globalization
▪ Additional regulation may temper outsourcing growth somewhat, but large players will adapt
Independent MROs have theability to offer more value
13
Airframe Outsourcing Stays Close To Home
Outsourced 64%Spend $1.5B1
N. America 65%Asia 26%
Europe 3%Other 6%
North America Europe Asia
1 HMV (check) activity excludes modifications here for this analysis. Total HMV (including Mods): NA = $3.6B, Europe = $3.2B, Asia = $1.7B; Other = $1.2B and includes Middle East, South America, Africa
Outsourced 47%Spend $1.0B1
Europe 76%Asia 12%
N. America 2%Other 10%
Outsourced 56%Spend $0.6B1
Asia 93%Europe 4%
N. America 0%Other 3%
14
Same Trend For Engines, Except In Asia
1 Total Engine: NA = $6.8B, Europe = $4.9B, Asia = $4.5B; Other = $2.6B and includes Middle East, South America, Africa
Outsourced 77%Spend $5.2B1
N. America 75%Europe 19%
Asia 2%Other 4%
North America Europe AsiaOutsourced 71%
Spend $3.5B1
Europe 71%N. America 23%
Asia 3%Other 3%
Outsourced 73%Spend $3.3B1
Europe 45%N. America 28%
Asia 26%Other 1%
16
Globalization & Consolidation Continue
Bigger Players Offer
▪ More services▪ More points of repair▪ More innovation▪ More flexibility▪ Competitive prices
▪ Increasing market share▪ Total care services▪ Logistics services/
component ▪ Single point-of-service
management▪ Outsourcing to cost-
competitive locations▪ OEMs accessing repair
revenue streams
Examples
▪ Lufthansa Technik & ST Aero▪ AAR: Reebaire & Avborne acquisitions▪ Abu Dhabi Aircraft Technologies
expanding into total care provider▪ Dubai Aerospace making substantial
investment▪ AMETEK: Drake Air, Umeco ▪ Significant partnership expansion
- Boeing / Air India JV- CFM56 capacity growth- LHT Hyderabad partnership
▪ Messier’s move from Dulles to Mexico▪ Delta/Chromalloy CFM56 PMA deal
Impact
17
Search For Value Continues To Bring About Change
Financial Players Offer
▪ Opportunities for new business ventures and products
▪ Increased working capital
▪ Increased investment capital
▪ Private equity over debt
▪ Improved operational focus
▪ Greater market penetration and share
▪ New business revenue
▪ Technology improvements
▪ DAE divest Landmark Aviation’s FBO business to GTCR
▪ Goodrich divests HMV subsidiary to Macquarie
▪ ACTS spun off to private investors
▪ Pemco World Aviation Services sold to Sun Capital Partners
▪ Carlyle Group cashes out
▪ AMR & United mull options with service arms
ExamplesImpact
18
The Environment & Economics are Beginning to Merge
Environmental Awareness Offers
Valuable products & services that reduce environmental impact
Opportunity for leadership in area of growing importance
Demonstrated sharing of responsibility with airline customers who face increasing pressure
Reduced carbon footprint
Reduced costs through waste elimination/awareness
Increasingly expect to see good will from efforts
AAR works to reduce energy use in ways big & small; offsets entire electricity footprint through renewable energy credit purchase
AFI, KLM E&M & LHT have leading environmental programs
Pratt & Whitney engine washing services
Winglet modification programs
Airbus paint system improvements
ExamplesImpact
19
But A Shortage Of Human Capital Stands In The Way
ExamplesImpact
Higher wages
Lower capacity
More need for training
Shortage of leadership talent
Already seeing increased wages around the world
Expatriates returning home from the middle east as local MROs expand
Reduced student enrollment at aviation schools as aviation jobs lose their glamour vis-à-vis other technology jobs
Executive ranks are expected to experience shortages of seasoned talent
20
How Can MROs Respond?
▪ Focus on ways to lower costs & increase value through LEAN execution▪ Implement incremental improvements to lower unit costs▪ Turn increased attention to material & inventory management in the face
of increased labor costs
▪ Look for opportunities presented by private equity▪ Value individual businesses objectively to identify where they best fit
▪ Recognize green movement offers economic benefits▪ Apply efficiency improvement and waste reduction efforts to
environmental issues to stay ahead of curve▪ Promote innovative green approaches as marketing tool
Global Competition
Environment
Consolidation
21
The Pressure Will Not Subside
▪ MROs must persevere
▪ Price sensitivity will not subside– Airlines expect value as they seek to remain/achieve profitability– Performance & turn-times can be turned to strategic opportunities – Creative solutions are essential to maximize maintenance opportunities
▪ MROs will be expected to respond notwithstanding their own pressures– Upward drifting wage rates– Labor shortages– Union pressures– Increased offshore competition– Green movement will reach MRO
Economic downturn could expand to
other regions
Environmental focus will add additional
challenges to airlines worldwide
Airlines will experience more familiar challenges over the coming years
Profits are expected to fall
Oil prices will remain uncertain but high
Flying demand will keep utilization high
22
Remember In Today’s Market, The World Is Flat
Economic downturn: how do you manage risk in an increasingly
uncertain market?
Global competition: how will you compete in an increasingly global market where labor is increasingly
in short supply?
Environmental concerns: how will you respond to public perception and changing regulatory requirements in
a market that is increasingly concerned for the environment?
Identify Value Offer Flexibility Embrace Opportunities