The Industrial Value Chain Initiative
A Japanese contribution to
Smart Manufacturing
Prof. Dr. Yasuyuki Nishioka
Hosei University, Tokyo, and President of IVI
Forum Industrie 4.0 meets the Industrial Internet
28 April 2016 Hannover Messe
©2016 Industrial Value Chain Initiative
Agenda
1. Introduction to IVI
2. Scenario based 20 use cases
3. Loosely defined standard
4. Development framework for CPS
5. Future contribution and global context
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©2016 Industrial Value Chain Initiative
What is IVI – Industrial Value Chain Initiative?
Established in June 2015 mainly by 53 Japanese
manufacturers initiated by METI and JSME-MSD.
Currently, IVI has already more than 140 members.
Supports building collaboration scenarios and use cases
of connected manufacturing among different enterprises
based on a loosely defined standard
Provides and manages a repository of loosely defined
standard models that can be continuously changed in
accordance with unexpected future requirements.
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©2016 Industrial Value Chain Initiative4
Some IVI Members
©2016 Industrial Value Chain Initiative
IoT/MFG Initiatives in Japan
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IoT for all Industries and Society
IoT Acceleration LabIoT Acceleration
Consortium
Industrial Value Chain Initiative
Interrelated
WG2
WG3 Robot Innovation Robot revolution
Initiative
WG1
Robot Usage promotion
IoT-driven Transformationin Manufacturing
Robot revolution society
Smart Manufacturing
©2016 Industrial Value Chain Initiative
IVI Key Concepts
Connected Manufacturing
Manufacturers focus and invest in their core competitive production
processes while dynamically connecting to other enterprises in a
supply chain both in cyber and physical worlds
Loosely Defined Standard (LDS)
LDS means that the standardization process is loosened to adjust to
the industrial diversity of the actual world.
(LDS does not mean that a specification is loosely defined)
Humans remain key
Cyber world and physical world come closer, but are not 1:1.
Artificial systems require designers and engineers as well as operators
The human being remains key also in the production of the future
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©2016 Industrial Value Chain Initiative
Agenda
1. Introduction to IVI
2. Scenario based 20 use cases
3. Loosely defined standard
4. Development framework for CPS
5. Future contribution and global context
7
©2016 Industrial Value Chain Initiative
IVI‘s first 20 Projects
IVI has run 20 projects between September and March,
covering use cases in four areas:
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Each project was run involving several companies,
sometimes competitors, in a novel collaboration.
By this, we learn how to connect real enterprises.
1. Reaction on changes in globally and locally connected factories
2. Emerging IoT technologies for production line management
3. Platform for connected world in design and manufacturing
4. New era of Human centric manufacturing powered by IoT
©2016 Industrial Value Chain Initiative
Examples of Use Cases (Area #4)
Robotics line building for SMEs using cloud knowledge database
Proactive machine communicating with workers in IoT
environment
Advanced quality assurance by connecting data - Towards zero
failure production
Standardization of working styles in "Man-Machine collaborative
factories"
Remote consulting service of production engineering by bill of
process information
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New era of Human centric manufacturing powered by IoT
©2016 Industrial Value Chain Initiative
Standardization of working styles
in "Man-Machine collaborative factories"
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©2016 Industrial Value Chain Initiative
Agenda
1. Introduction to IVI
2. Scenario based 20 use cases
3. Loosely defined standard
4. Development framework for CPS
5. Future contribution and global context
11
©2016 Industrial Value Chain Initiative
Collaboration diagram
ActorActor
Actor
Actor
Activity
Activity
Activity
Activity
Activity
Activity
Information
InformationInformation
Information
InformationThing
Thing Thing
Thing
Thing
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©2016 Industrial Value Chain Initiative
IVI Metamodels
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Scenario
Tiime
TimeTime
Scene
Scene
Scene
Place
Place
Scene
Actor
Actor
Actor
Activity
Activity
Activity
Trigger
Action
Action
Action
Information
Information
Activity
Thing
©2016 Industrial Value Chain Initiative
Specification
For Connection
Connected
operations
in site B
Connected
operations
in site A
Reference model
Interface is adjusted
Specification is adjusted
Loosely Defined Standard
Connected
operations
in site B
Connected
operations
in site ASpecification
For Connection
Interface Interface
Loosely defined standard
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©2016 Industrial Value Chain Initiative
Profile for system integration
Site A
Independent
data models
Site B Site C Site D
Different company
X Specific model
Y Specific model
Z Specific model
Common
model Common
model
Implementation
profile
Each independent
application defines
interfaces to the
selected schema
Common
profile
Common profiles shall be
defined by differences
from the reference model
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C-LDS
S-LDS
©2016 Industrial Value Chain Initiative
Agenda
1. Introduction to IVI
2. Scenario based 20 use cases
3. Loosely defined standard
4. Development framework for CPS
5. Future contribution and global context
16
©2016 Industrial Value Chain Initiative
Actor
Action
Action
Activity
Actual world
Technology
IT and Actual World Modeling
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Information
Technology
DataData
LogicLogic
Logic
ThingInfor-
mationOccurrence
©2016 Industrial Value Chain Initiative
Cyber and Physical World w/ Humans
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logic
Data
Data
Data
Data
logic
logic
Cyber
world
trigger trigger
trigger
(Autonomous action)
Logic can be
executed by the
corresponding
trigger
IoT device
attached can send
data downwards
Digitalized
information can
go to cyber world
Cyber and physical
world are NOT 1:1 !
Info.Info.
Things
Things
Info.
Physical
world
Activity
Activity
Activity
Activity
©2016 Industrial Value Chain Initiative
IVI Repository and Tools
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IVI repository
Upload
Implementation
Download
IVI modeler
More than
5,000 LDSs
cloud
©2016 Industrial Value Chain Initiative
LDS Development Process Cycles
20
FY2015 FY2016
C-LDS
C-LDS : Common models of LDSS-LDS : specific models of LDS
Scenario
definition
Model
definition
S-LDS
C-LDS
Ver. 1.0
Scenario
definition…Scenario
definition S-LDS
Model
definition C-LDS
Ver. 2.0
…
IoT
tools
Platform
RM
Platform
RM
Ver. 2.0Ver. 1.0
…Pilot
systems
Pilot
systems
Industrial implementation
and evaluation
Industrial implementation
and evaluation
…
20 scenarios
©2016 Industrial Value Chain Initiative
Agenda
1. Introduction to IVI
2. Scenario based 20 use cases
3. Loosely defined standard
4. Development framework for CPS
5. Future contribution and global context
21
©2016 Industrial Value Chain Initiative
Global
Future Contribution from IVI
Large
Manufacturer
SME
ManufacturerMidsize
Manufacturer
Domestic Local region
user
customer
Equipment traceability in E/C
Information (Data) traceability
Products traceability in S/C
Technology (IP) traceability
Reconstruct
manufacturing
line as parts
Competitive and Collaborative
Digital and Analog
Redefine the border between:
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New demand by fusion of
cyber and physical
worlds
©2016 Industrial Value Chain Initiative
World’s IIoT Initiatives and IVI
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Manufacturers and
Fabrication SMEs
Factory Automation
Suppliers and IT vendors
IT service providers
and Platformers
Data creates value
Factory creates value
Knowledge of humancreates value
Mass
customization
(Lotsize 1)
Big data
Artificial Intelligence(AI)
Open and Closed
strategy
Business innovation by IIoT
Visionary standard for manufacturing of the future
Efficient migration from manufacturing today to tomorrow
Thank you!
http://iv-i.org