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The Intelligent Way to Save Power,Time and Money · such as CE, UL, cUL, Gost and CCC, and can...

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FR-F 700 The productivity drives for your fans and pumps The Intelligent Way to Save Power, Time and Money
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Page 1: The Intelligent Way to Save Power,Time and Money · such as CE, UL, cUL, Gost and CCC, and can easily be configured for national requirements without additional equipment or certifications.

FR-F 700Theproductivitydrivesfor yourfans andpumps

The Intelligent Way to SavePower, Time and Money

Page 2: The Intelligent Way to Save Power,Time and Money · such as CE, UL, cUL, Gost and CCC, and can easily be configured for national requirements without additional equipment or certifications.

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Page 3: The Intelligent Way to Save Power,Time and Money · such as CE, UL, cUL, Gost and CCC, and can easily be configured for national requirements without additional equipment or certifications.

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Mitsubishi's outstandingperformance in drivetechnology wasconfirmed once again bythe 2003 customersatisfaction survey byIMS:

● First place for productreliability

● First place for producttechnology

● Third place overall

For the second timerunning!

The new FR-F 700 is atruly internationalproduct. It conforms toall relevantinternational standardssuch as CE, UL, cUL, Gostand CCC, and can easilybe configured fornational requirementswithout additionalequipment orcertifications.

Savepower

The FR-F700 can radicallyreduce your powerconsumption compared toconventional solutions,particularly in pump and fanapplications, for which thisinverter series have beenspecially optimised.

Savetime

Packed with intelligent, time-saving features, includingsimple setup, presetparameters, fast and directparameter settings and easyreplacement of componentslike fans and terminal blocks.

Full networksupport

The FR-F700 supports all thefollowing network systems:

CC-Link, LON Works,Profibus/DP, DeviceNet,RS485 and Modbus RTU

Cutcosts

The best of both worlds: Thanksto the Optimum ExcitationControl (OEC) technology,which maintains optimum fluxto the motor at all times, youcan reduce your costs whilemaintaining maximumeffectiveness and efficiency.

Flexibleconfiguration

A full range of accessories isavailable for configuring yourinverter precisely to thespecific needs of your or yourcustomer's application,including choke coils, brakeunits, I/O cards etc.

Environmentlyfriendly

The selectable EMC noisefilter, included as standard,easily satisfies theenvironmental requirementsof the EMC Directive, withoutany additional equipment oraction on your part.

Long servicelife

The FR-F700's exceptionalservice life of over 10 years isthe result of many advanceddesign features and newly-developed components,including the cooling fans andcapacitors.

Simpleoperation

The integrated one-touchDigital Dial control is moreefficient than conventionalkeys, providing much fasteraccess to all drive settings andparameters.

Stand-aloneoperation

The inverter's advancedintelligent functions make itpossible to configure stand-alone applications withoutany need for additionalexternal controllers.

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The new FR-F 700frequency inverter hasenormous potential forpower savings and isparticularly well suitedfor pumps, fans and allapplications withreduced overloads,including:

● Air conditioningsystems in buildingmanagement andindustry

● Air extraction andventilation systems

● Hydraulics systemsand compressors

● Sewage systems,ground water pumpsand heat pumps

● Drives with a highpercentage of idlingoperation

● Spinning and knittingmachines and looms

● Machine tools

● Conveyor belts andworm conveyors

The FR-F700 offers a range offeatures that benefit most mo-tor applications. These featuresalso make the FR-F700 ideal forfan and pump applications.

Freewheeling occurs when exter-nal pressures turn a nonpoweredmotor in either direction, forexample static head pressureforces a pump to rotate. Startinga motor in this state could causea motor to trip under an overloadcondition. The FR-F700 virtuallyeliminates this problem.

When the FR-F700 is started it canautomatically sense direction andspeed of the motor, bringing itunder control immediately - oftencalled a flying start.

With an automatic restart after abrief power outage, the Inverterautomatically "catches" themotor while it is coasting andaccelerates it to its preset speedproviding immediate recoveryand minimal loss of control.

For the best performanceunder difficult load conditionsa 5-point V/f torque curve canbe set to match systemscharacteristics.

Sometimes a powered motorcan be overdriven by its load,the motor then acts as a gener-ator and can create high volt-ages within the drive. TheFR-F700 can increase its outputfrequency to avoid tripping.

Optimum motor protectioncan be achieved by connectingthe motor's PTC temperaturesensor to the drive's tempera-ture monitoring system.

The FR-F700 can automaticallyoperate up to four load-con-trolled motors from a singleinverter. As each motor isbrought up to speed it is thenswitched 'direct on line' allow-ing the next motor to be con-trolled. Slowing, is a reverse ofthe same process.

The FR-F700 easily handlesHVAC applications that requirelocal PID control or can act aspart of a larger buildingnetwork such as LON Works.

V/fcharacteristic

Torquecurve

Page 5: The Intelligent Way to Save Power,Time and Money · such as CE, UL, cUL, Gost and CCC, and can easily be configured for national requirements without additional equipment or certifications.

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The FR-F700 can achieveparticularly impressive powersavings in the low speed rangeand during the accelerationand braking phases. Forexample, at a frequency of35Hz it uses 57% less powerthan conventional solutions.And the pioneering OEC(Optimum Excitation Control)function cuts consumption byanother 10%. OEC ensures thatthe motor always gets theoptimum magnetic flux, formaximum motor effectivenessand efficiency.

A combination of many intelligentdesign features and newly devel-oped components (includingthe fans and capacitors) haveincreased the service life of theFR-F700 to over 10 years. Anautomatic warning is displayedwhen the end of the service lifeis approaching, so that you canavoid unexpected failures.Setup is fast and maintenance issimple, thanks to preconfiguredparameters, fast and easyparameter configuration andeasy replacement of compo-nents like fans and terminalblocks when necessary.

Fan curve

Assuming an application witha 75 kW motors, an electricityprice of �0.14 per kWh, thecost calculations are as follows:

Conventional mechanical solutionAir volume 60%, power consumption 90%*:75kW x 0.9 x �0.14 x 24h x 365 days = �82,782

FR-F700 frequency inverter solutionAir volume 60%, power consumption 33%*:75kW x 0.33 x �0.14 x 24h x 365 days = �30,353

Result:This means that FR-F700 generates

Savings of �52,429 per year!* see graph

Conventionalsolution

V/f Control

OptimumExcitationControl

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The power savingsachieved can bedisplayed on the controlunit in a number ofdifferent ways:

● Current value in kWh,% or money units

● Average value in kWh,% or money units

● Annual value kWh ormoney units

The VFD setup softwarepackage (runs underWindows® 95, 98, ME, XP, NTand 2000) is a powerful tool

for configuring and operatingyour Mitsubishi frequencyinverters. In addition tooperating the inverter from astandard personal computer ornotebook you can also use VFDsoftware to configure, operateand monitor multiple invertersin a network system.

The software packageincludes functions for:● System configuration and

parameter settings

● Display and diagnostics

● Testing

● File management and help

The integrated one-touchDigital Dial gives you muchfaster access to all theimportant parameters thanwould be possible usingconventional control keys.

The removable FR-DU07control unit makes operatingthe inverter simple andintuitive. A 4-digit LED displayenables you to check and editsettings, and it is also used formonitoring operating statusand displaying alarms. Youcan monitor all inverter and

motor status parameters andthe error code displays enablerapid troubleshooting. Thecontrol unit can also be usedto adjust the speed of theconnected motorcontinuously and directly, andto copy sets of configurationparameters from onefrequency inverter to another.The unit can be connectedwith a cable and installedremotely, for example in anexternal cabinet.

The optional FR-PU04 featuresa backlighted, long-life LCD

screen, a user interfaceselectable in one of eightdifferent languages and anumeric keypad for direct entryof settings and operatingparameters. It is connected tothe FR-F700 with a cable, alsoallowing remote installation ina cabinet.

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The FR-F700 inverters arefitted with two serial ports asstandard for integration inautomation networks.A network cable can beconnected to the PU interfacewith a standard RJ45 plug andthere are RS485 terminalsinside the inverter forconnection to a multidropnetwork, enablinginexpensive networkconnection of up to 32 nodes.

The frequency inverters of theFR-F700 series are availablewith outputs from 0.75 to630kW. They are speciallydesigned for the needs ofpump and fan applicationsbut they are also an excellentchoice for standardapplications with a maximumoverload of 150%. All units inthe series are configured forconnection to 3-phase 380 to480/500V (50/60Hz) mainspower supplies.

The output frequency range isfrom 0.5 to 400Hz.

In addition to the Mitsubishinetwork protocol you can alsoset Modbus-RTU (binary) asthe standard protocol. Theinverters can be connected toall the following networks:● CC-Link*

● LON Works*

● Profibus/DP*

● DeviceNet*

● Modbus RTU

● RS485

* optional

Page 8: The Intelligent Way to Save Power,Time and Money · such as CE, UL, cUL, Gost and CCC, and can easily be configured for national requirements without additional equipment or certifications.

Specifications subject to change without notice.Art. Nr. 160569-A, Printed in Germany 12-04, OE

FR-F 700

The

productivity

drives

for your

fans and

pumps

Factory Automation – European Business Group, Gothaer Straße 8, D-40880 Ratingenwww.mitsubishi-automation.com

Clean water, pleasant air temper-atures and ideal humidity at alltimes, despite constantly-chang-ing environmental conditions:In pump and fan applicationsfor swimming pools you needvariable-speed drive systemsthat are able to respond withgreat flexibility, like the FR-F700

with its intelligent motor controlfunctions. The greatest powersavings are achieved when thepumps and fans are runningunder partial load - for example,if the motor can be operated athalf speed it only consumes oneeighth of the energy required forfull speed operation!Mitsubishi Electric is a

truly internationalcompany, with 106subsidiaries and 63manufacturing facilitiesworldwide. All aroundthe globe state-of-the-art automationtechnology fromMitsubishi Electric helpsto power bothtechnological progressand business success.Our experience andexpertise have made usone of the world'sbiggest suppliers ofautomation technology.Every day over 7 millionMitsubishi frequencyinverters demonstratetheir outstandingperformance andreliability in demandingindustrial applications.Our latest generation offrequency inverters setsnew standards of qualityand functionality.

The Intelligent Way to Save

Power, Time and Money

The ventilation systems usedin spray-painting plants oftenneed very powerful motors.The intelligent motor controlfunctions of the FR-F700reduce the start-up currentsand thus also the peak loadpower costs. These inverters

also significantly reducepower costs in low-loadoperation, and their ability toperform gentle flying startsfor motors already rotating induct drafts also increases thesystem's service life.

Water utility companies mustbe able to respond quicklyand flexibly to suddenincreases in demand, forexample in the early morninghours. With its multi-motorfunction a single FR-F700 canintegrate up to 4 motors in a

single pump system. Onemotor at time is frequency-controlled by the FR-F700while the others aresuccessively connected to ordisconnected from the mainspower. That is effective motormanagement.

EUROPEAN REPRESENTATIVES

AUSTRIAGEVAWiener Straße 89AT-2500 BadenPhone: +43 (0)2252 / 85 55 20

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DENMARKBeijer Electronics A/SLykkegĺrdsvej 17, 1.DK-4000 RoskildePhone: +45 (0)46/ 75 76 66

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SLOVAKIAAutoCont Control s.r.o.Radlinského 47SK-02601 Dolny KubinPhone: +421 (0)43 / 5868210

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SWITZERLANDEconotec AGHinterdorfstr. 12CH-8309 NürensdorfPhone: +41 (0)44 / 838 48 11

TURKEYGTSBayraktar Bulvari Nutuk Sok. No:5TR-34775 Yukari ISTANBULPhone: +90 (0)216 526 39 90

UKRAINECSC Automation Ltd.4-B, M. Raskovoyi St.UA-02660 KievPhone: +380 (0)44 / 494 33 55

ISRAELSHERF Motion Techn. Ltd.Rehov Hamerkava 19IL-58851 HolonPhone: +972 (0)3 / 559 54 62

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EUROPEAN BRANCHES

GERMANYMITSUBISHI ELECTRIC EUROPE B.V.Gothaer Straße 8D-40880 RatingenPhone: +49 (0)2102 / 486-0

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UKMITSUBISHI ELECTRIC EUROPE B.V.Travellers LaneUK-Hatfield, Herts. AL10 8XBPhone: +44 (0)1707 / 27 61 00


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