The most advanced fleet management safety system

1300 880 335aalhyster.com.au

The most advanced fleet management safety system

ForkTrack combines advanced safety features with an unprecedented level of fleet efficiency, offering reduced fleet running costs, instant monitoring and control, real-time web based reporting, and operator accountability and performance.

ForkTrack integrates seamlessly with the award winning Speedshield product range, including Zoned Speed Control, Variable Speed Limiting and Lift Height Monitoring.

“ForkTrack gives all levels of

management, OH&S representatives

and operators the peace of mind that

essential safety requirements are being

observed 24/7 through its extensive

array of features and capabilities.

ForkTrack makes your workplace safer,

it’s that simple!”

* Standard items assume availability of sensors on OEM equipment, such as seatbelt buckle switches and speed sensors.

- Nathan Mckenzie

Engineering Manager

Product FeaturesStandard Optional Advanced

Safety Features

Seat/Seatbelt Intelligent Interlock

Operator ID Controls

Pre-Start Safety Checklist

Impact Detection

Impact Shutdown

Handbrake Interlock

Transmission Control

Digital Weight Indicator

Speed & Zone Control

Overload Lockout

Driver Interface

Clear 3” Backlit LCD Screen

Audible and Visual Feedback and Alerts

Seatbelt Reminder and Force Neutral Condition

Handbrake Reminder, Force Neutral and Emergency Shutdown

Impact Detection On-screen Notification

Digital Weight Gauge with Accumulation and Overload Functions

Travel Speed Display

Equipment Monitoring

Engine Vital Monitoring and Emergency Shutdown

Oil Pressure Monitoring

Engine Temperature Monitoring

Transmission Temperature Monitoring

Coolant Level Monitoring

Air Cleaner Monitoring

Hydraulic Fluid Level Monitoring

Online Reporting

2G 3G Wi-fi Modem Technologies

Pre-Start Checklist History

Operator Management – Licensing Information

Dashboard Reporting Engine

Advanced Utilisation Reporting

Traction, Laden, Distance, Load Efficiency Data

Automatic Email Alerts – Instant Notification

Detailed Top 10 Comparison Charts – Fully Interactive

Birds Eye Interactive Impact Reporting

Fleet Activity (24/7 analysis)

Battery Management

Number of charge/discharge cycles: Dynamic lifespan estimations

Amp Hour charge and discharge performance

Charge Factor (efficiency analysis)

Over-temperature operations event reporting

Over-discharge operations event reporting

Low Electrolyte operations event reporting

Over-temp / over-discharge / low acid alerts, critical shutdowns

Standard Features

Impact DetectionAdvanced highly sensitive accelerometers allow ForkTrack to accurately

report on any impact events the forklift incurs, with information immediately

emailed to management indicating date/time, operator, impact severity,

impact direction, speed prior to the impact and also if the impact has

triggered a shutdown event.

Impact ShutdownIn severe impact events, the ForkTrack system can tag out the vehicle

(after a pre-set shutdown period) to ensure the vehicle is inspected before

returning to operation. The vehicle can only be restarted by a supervisor

or technician.

Seat/Seatbelt Intelligent InterlockIntelligent Sequencing interlocking seat and seatbelt sensors ensure opera-

tors are wearing their seatbelts at all times. Attempts to bypass the system

will alert management of tampering attempts and prevent the equipment

from starting.

Operator ID ControlsSwipe Card, PIN pad and Biometric are some of the many methods avail-

able to ensure only licensed and authorised operators are able to start and

use the equipment. Also keep track of licence details, expiry dates, and

refresher training requirements in real-time.

Pre-Start Safety ChecklistA paperless checklist system enables customised condition reports for all

plant. Advanced after-start checklist features ensuring brake, steering and

other critical functions are all checked prior to full operation. Automatic

email notification of fault events, and customisable lock out/tag out features

for faulty equipment. Checklists are always available for review and record

keeping via the online reporting engine.

Handbrake InterlockEnsures that the handbrake is always engaged when the operator leaves

the vehicle. Automatically engages neutral, and can shut down the vehicle

if it is left off and the operator dismounts.

Transmission ControlStops excessive tyre wear and driveline damage. Ensures the vehicle is

travelling below 4kph for any shift change, and below 1200rpm when moving

from neutral to in-gear to eliminate wheel spin on take-off.

Engine Vital MonitoringMonitors and even shuts down equipment that is operating with critical

coolant level, coolant temperature, oil pressure, oil temperature or trans-

mission temperature conditions.

Advanced Features

Speed & Zone ControlActive speed control and passive speed

warnings are both features available in the

ForkTrack range of products. Active speed

control can also be integrated with zone

controls to vary speed restrictions across

a site.

Digital Weight IndicatorProvides your operator with a real-time in-

dication of the load weight, and allows ac-

cumulation of loads carried using the ADD

function available on-screen. Integrated over-

load warning assists in keeping the vehicle

operating in its safe zone.

Battery Management SystemAdvanced Battery + Charger technology

merges seamlessly with ForkTrack to provide

leading edge energy management solutions

for battery electric fleet.

Lift/Tilt LockoutControls mast movements in situations

where the forklift is nearing rated capac-

ity. Understanding capacity limitations

and controlling these functions is the key

to maintaining safe operations. Constant

feedback from the ForkTrack module also

keeps the operator informed of the stability

conditions in real time.

Overload LockoutIn the event a forklift attempts to lift a load

greater than the capacity of the vehicle, the

system can actively lock out the lift func-

tion to prevent unsafe operations, and also

engage neutral.

Automatic Email AlertsEmail Alerts are generated for any events,

and can be emailed to subscribed recipients

immediately to allow proactive and instant

response and follow up.

2500kg

Online Reporting

Wifi 2G 3G CommunicationsMultiple options are available for web con-

nection for the ForkTrack module. The

array of technology available ensures the

best and most reliable communications in

any application, from high density ware-

housing to remote locale.

ForkTrack ModuleCompact multi-voltage fully sealed (IP67)

module with backlit 3” LCD display and

contactless controls. The ForkTrack

module also comprises a modem, bat-

tery back-up, non-volatile memory and

high performance microprocessor in one

sleek design.

ForkliftForklift equipped with ForkTrack Fleet

Management and Safety System.

ServersDedicated high capacity secure servers

store all information sent back from the

ForkTrack units, allowing full reporting

functionality for the life of the vehicle.

Online ReportingForkTrack Online Reporting gives fleet

managers powerful, real-time control and

visibility over their entire industrial fleet.

The unique system allows fleet manag-

ers, OH&S managers and supervisors to

monitor, manage and analyse at company,

division, site and vehicle levels.

A specifically designed ‘dashboard’ han-

dles the data analysis, providing clear,

concise and interactive charts to enable

first glance awareness of fleet perfor-

mance, efficiency and safety.

Branches

VictoriaMelb. [Head Office]1574 Centre Rd, Springvale, 3171Tel: [03] 9547 8000

Truganina42-44 Jessica Way,Truganina, 3029Tel: [03] 9394 4000

Albury Wodonga1300 880 335

Tasmania87a Devonport Rd,Spreyton, 7310Tel: [03] 6427 3966

New South WalesSydney [State Office]219 Newton Rd,Wetherill Park, 2164Tel: [02] 8788 1777

QueenslandBris. [State Office]11 Lombank St.Acacia Ridge, 4110Tel: [07] 3373 5111

Gladstone5/3 Kingdon St.Gladstone, 4680T: [07] 4972 9511

Townsville10 Southwood Rd,Stuart, Townsville, 4811Tel: [07] 4778 2000

South AustraliaAdelaide [State Office]14/160 Churchill Rd Nth,Cavan, 5094 Tel: [08] 8360 3444

Mt. Gambier1 Avey Rd, Mt. Gambier, 5290Tel: [08] 8725 7809

Western AustraliaPerth [State Office]Unit 1, 1-9 Kurnall Rd,Welshpool, 6106Tel: [08] 9352 9200

Kalgoorlie15 Close Way,Kalgoorlie, 6430Tel: [08] 9091 8611

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Service Centres

VictoriaBendigoWarrnamboolBallaratSheppartonAlbury / Wondonga

TasmaniaHobartLauncestonBurnie

New South WalesDubboGriffithUralbaTamworthNewcastleWollongongCanberraTumutBathurstWagga Wagga

QueenslandRockhamptonMackayCairns

South Australia/NTMilduraRiverlandDarwin

Western AustraliaMargaret River

1300 880 335aalhyster.com.au