Factory Acceptance Test (FAT) of Rail for Ampang (AMG) Line Extension Project (LEP)Contractor : GKLP - CHECSupplier:CRM Trading Limited(China Railway Materials)Manufacturer:Pangang Group Steel Vanadium & Titanium CO., LTD.

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Contents Introduction FAT RailItinerary Plan & ActualRail Production ProcessTypes of Test

Panzhihua City, Sichuan Province, China

FAT of Rail for Ampang LEPPangang Group Steel Vanadium & Titanium CO., LTD.Panzhihua city, China26 JULY 31 JULY 2013Introduction

Pangang Factory, Panzhihua CityParticipant:CIDB 1Prasarana 1Rapid 1Opus 1HSSI 1GKLP 1CHEC 2Total = 8

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INTRODUCTIONFAT is written to Qualify and Accept the supply of rails.OBJECTIVETo supervise the rail production process of R260 and R350HT rails to fully comply with the requirement of BS13674-1:2011.Buyers or representatives will also witness and participate in the FAT, to verify and prove all the test result are to be in compliance with the criteria. If FAT are all qualified, the rails shall be acceptance. FAT INCLUDES Laboratory TestsDimension TolerancesSurface Quality internal quality*There are two (2) grades of 60E1 rails tested for this FAT, consists of R260 and R350HT.Standard BS EN 13674-1:2011

FAT of Rail for Ampang LEPPangang Group Steel Vanadium & Titanium CO., LTD.Panzhihua city, ChinaRail production process at Pangang manufacture, Panzhihua City

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Materials & it processMaterialsIronCarbonScrap metals and ect.

Process flow

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Rail process - bloom

Blooms (A hot metal block) made from basic oxygen steel

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Rail process - rolled

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Rail process rolled

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Rail process cooling process

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Rail process Stright cutting (25 Meter)

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FAT of Rail for Ampang LEPPangang Group Steel Vanadium & Titanium CO., LTD.Panzhihua city, ChinaTypes of Test at Pangang manufacture, Panzhihua City

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Oxide Cleanness, Fatigue TestHydrogen & Oxygen Test

Hardness & Tensile Test

Dimension TestChemical Composition Test

Sulfur Prints, Microstructure Test

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Hardness & Tensile Test

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Hydrogen & Oxygen Test

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Dimension Test Test

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Chemical Composition Test

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Sulfur Print Test

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Ultrasonic Test

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Steel Rail arrived in Port Klang = 25 August 2013 (1st Delivery) 2nd Delivery = > May 2014 (R350HT)

TypesPieces R260664R350HT656Total1320

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