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The Replacement for Block Walls
The Replacement for Block Walls
EASYWALLThe LightweightConcrete Technology
EASYWALL
EasyWall Features
Compliant with Local & International Standards
Features
Easy Wall SystemsEASYWALL System is a sandwich wall panel made of cement board on the exterior. The interior composite core material is a system of lightweight concrete mix made from ordinary Portland cement, additives, aggregates, admixtures and Expanded Polystyrene. This combination of material delivers rigidity, strength and the insulation factor needed. It also provides �exibility for the customer in the use of the wall to meet many requirements. The presence of lightweight aggregates, air entertainers and EPS acts as an insulator and provides Easy Panel with green building material characteristics.
The advanced technology and engineering that has been applied to develop the EASY WALL SYSTEM makes it suitable for the construction of most types of unit. It is the ideal solution for the assembly of partition walls in single- and multi-story buildings. The EASYWALL system o�ers clear advantages to the client, developer and contractor:
The combined savings in the material cost along with the savings in time and labor expenses delivers a clear advantage to the client. An added bene�t is the much lighter weight of EASY WALL PANEL which often results in less structural re-enforcement being required for the building.
Applications
to receive point
EASY WALL
EASY WALL
EASY WALL
Single Level & Multi Level Building
EASY WALL
EASY WALL
EASY WALL
EASY WALL
EASY WALL
EASY WALL
EASY WALL
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Hospitality BuildingsEASY WALL
Hospitality BuildingsThe EASY WALL systems is ideal for the external cladding and interior partitions within Hospitality buildings. a wide range of industrial building construction. It accelerates the building assembly schedule and reduces installation expenses compared to conventional concrete block .
EASY WALL
EASY WALL
EASY WALLEASY WALL
EASY WALL
EASY WALL
EASY WALL
EASY WALLEASY WALL
System Advantages
EASY WALL- 4
Easy Wall
Easy Wall
EASY WALL
EASY WALL
3.0 mm Length +/- 10 kg 87 kg 115 kg 172 kg 229 kg
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EASY WALL
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EASY WALL
x0.5
2x
x
Standard Block (CMU)
Panels
2x
x
9x6 Labour / 8 Hour Shift
6 Labour / 8 Hour Shift
Easy Wall Panels 3000 x 610 x 150 (h x l x w)Team of 6 skilled labourers
Step Time
Location marking 0.5 hr
1.0 hr
0.5 hr
1.0 hr
1.0 hr
1.0 hr
0.25 hr
0.5 hr
1.0 hr
24 hrs
1.0 hr
31.75 hrs
Bottom and top track cuttingand setting
Install first panel with dowel bars
Installation of vertical panels
Measuring and cutting of horizontal panels
Installation of horizontal panels
Closing of head track
Wind post measurement and fixing
Closing of joints
Curing time
Finishing of joints
Total Time
Note: Panels only require mobile scaffolding and not restricted by height
Blocks 200 x 400 x 150 (h x l x w)Team of 5 bricklayers and 2 plasterers
Step Time
Mortar mixing and setting out 0.5 hr
48 hrs
2 hrs
1.5 hrs
24 hrs
5 hrs
24 hrs
0.5 hr
106 hrs
Block laying
Steel fixing for column support
Mixing and casting of column
Curing time
Manual plastering
Curing time
Wind post measurementand fixing
Note: Block work walls cannot be built higher the 6 courses without the mortar setting i.e. 24hours Rigid scaffolding is required to be fixed blockwork at 1.5m height. Easy Wall Panel assumes the scaffolding and the first 6 courses can be done in 24 hours..
Total Time
Time Comparison ChartComparison Chart
Average Panel Weigths
Description EWP Hollow Block
Compressive Strength (N/mm2) 3.33 - 5.17 1.3 - 3.5
Direct Pullout (kgs) 151.95 - 331.5� Up to 75
Density (kg/m3)
U-value
Fire Rating
STC Rating
Water Penetration
Carbon Footprint
Energy Efficiency
Axial Load Capacity (KN)
Flexural Strength (N/mm2)
Plaster Requirement
Wet Area
1400 - 1900500 - 650
0.31 - 1.51
2 - 4 hours
40.5 - 63.5
Low
Low
High
30 - 80
1.37 – 1.50
Not Required
Acceptable
2.3 - 2.8
Varies
Up to 46
Low
High
Low
N/A
AAC Block
3.0 - 4.0
0.3 - 0.4
Up to 39
High
Low
Low
N/A
N/A N/A
Required
Acceptable
Required
Acceptable
15* SQM
55* SQM
0 - 4 hours
400 - 1000
Up to 35
EWP Thickness 75mm 100mm
Panel Weigth +/- 10 kg 87 115
150mm
172 229
200mm
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EWP Thickness (mm) 75
Average Core Density (kg/m3) 600
87
0.176
0.503
1.51
610
4.5
100
600
115
0.176
0.645
1.24
610
4.5
150
600
172
0.176
0.929
0.92
610
4.5
200
600
229
0.176
1.213
0.73
610
4.5
Average Panel Weights (kg/m3)
Thermal Conductivity, k (W/m.K)
Thermal Resistance, R (m2K/W)
Thermal Resistance, U (W/m2K)
Width
Cement Board Thickness (mm)
Technical Specification
75mm Single Panel Wall
150mm Single Panel Wall
100mm Single Panel Wall
150mm Twin Panel Wall
200mm Single Panel Wall
200mm Twin Panel Wall
200mm Twin PanelAir Cavity Wall (2 x 75)
48.00.92
Description U value (W/(m2.K))
1.01
0.73
0.85
0.95
50.0
51.0
51.0
57.5
4
4
4
200mm Twin PanelPIR Wall (2 x 75 +Kraft & Al Foil)
0.37 55.0 4
200mm Twin panelWall (2 x 75 + Mineral Wool)
0.46 63.5 4
200mm Twin PanelPIR Wall (2 x 75 + Paper Kraft)
0.37 58.0 4
4
4
44.01.24 4
40.51.51 2
EASYWALL DIMENSION DETAILSFire Rating (hours)Acoustic Rating (Rw (db))
100mm
92.9The load applied on wall with 6mm screw with 10mm Plastic
EWP Thickness Description
216
151.95The load applied on wall with Fix Bolt M6
231.5
151.85The load applied on wall with Fix Bolt M8
331.5
PULL-DOWN (Kgs)PULL-OUT (Kgs)
250mm Twin PanelAir Cavity Wall(2 x 100)
0.31 58.0 4
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System Section Drawings
TOP FIXING DETAIL (EXPOSED)
SINGLE PANEL1
BOTTOM FIXING DETAIL (EXPOSED)
SINGLE PANEL2
TOP FIXING DETAIL (CONCEALED)
SINGLE PANEL3
BOTTOM FIXING DETAIL (EXPOSED)
PIR / CAVITY WALL SYSTEM4
TOP FIXING DETAIL (EXPOSED)
PIR / CAVITY WALL SYSTEM5
TOP FIXING DETAIL (CONCEALED)
PIR / CAVITY WALL SYSTEM6
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TYPICAL PANEL JOINT DETAIL
DIFFERENT THICKNESS9
TYPICAL PANEL JOINT DETAIL
DIFFERENT THICKNESS10
TYPICAL DOOR AND WINDOW OPENING DETAILS11
TYPICAL PANEL TO CONCRETE CONNECTION DETAIL
PIR / CAVITY WALL SYSTEM7
TYPICAL PANEL JOINT DETAIL8
General Installation Method
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Web: www.tsscgroup.com, E-mail: [email protected]
Dubai Investments Park - UAEP.O Box: 77031Tel: +971 4 8850474Fax: +971 4 8850343
Sharjah - UAEP.O Box: 1818Tel: +971 6 5341344Fax: +971 6 5341686
Abu Dhabi - UAEP.O Box: 43135Tel: +971 2 6768748Fax: +971 2 6773726
Riyadh, Industrial Area 2 - KSAP.O Box: 3860Tel: +966 11 4992800Fax: +966 11 4992021
The Replacement for Block Walls
