The Science of Compressed Air - Tomlin Equipment All Products Brochure.pdf · The Science of...

RECIPROCATING COMPRESSORS

ROTARY SCREW COMPRESSORS

CLIMATE CONTROL

VACUUM PUMPS

PARTS & ACCESSORIES

The Science of Compressed Air

In 1920, Quincy Compressor introduced a

line of air compressors that defined the

industry standard of reliability. Today this

same standard is renowned worldwide.

Our full line of reciprocating and rotary

screw compressors, integrated compo-

nents, climate control systems, and vacu-

um pumps have been engineered for opti-

mum efficiency and maximum productivity.

And while our customers rely on this kind

of cost-effective innovation, the future of

the world we live in demands it.

Expanding on Quincy’s forward-thinking

foundation requires a vision that is more

than just a glimpse into the future. It’s the

science of compressed air. It requires a

vision rooted in tradition, cultivated with

perseverance, and nurtured with the latest

technology.

This vision is about everyone who has

contributed to our success and everyone

who relies on Quincy Compressor to

make them successful.

QUINCY COMPRESSOR

THE SCIENCE OF COMPRESSED AIR

2

Advances Globally Competitive Technology:

• Foundation of engineering and manufacturing excellence

• Applies “Best Practice” Solutions

• Generates Bottom-line Energy Savings

• Ensures Scientifically Proven Results

PROVEN VALUE FROM YEARS OF INNOVATION

QuincyCompressor.com | Made in the U.S.A. | The Science of Compressed Air

Quincy QGB™ Rotary Screw Compressor Quincy QT® Reciprocating Compressor

3


A PERFORMANCE AND FINANCIAL ANALYSIS

Industry Compressor kWh Examples per Industry Metrics

Aluminum Can Manufacturing 258 kWh per 100,000 cans Foam/Plastic Cup Manufacturing 290 kWh per thousand cups Pulpand Paper Mill w/Woodyard 115 kWh per ton of paper Corrugated Box Plant 640 kWh per million sq. ft.Rubber Products Manufacturing 1088 kWh per 1000 tires

BEST PRACTICE STANDARDS

COST SAVINGS OPPORTUNITY

EQ 50 hp 100 hp 500 hpRating system system system

85% $ 3,552 $ 7,103 $ 35,516 75% $ 5,327 $ 10,655 $ 53,274 65% $ 7,991 $ 15,982 $ 79,911

Note: Calculated @$0.05 /kWh.

QUINCY’S COMMITMENT TO EFFICIENT

& COMPETITIVE INDUSTRY IN AMERICA

Efficiency is critical to success in the global

marketplace and Quincy’s commitment to

efficiency is leading to innovative solutions

that give American industry a competitive edge.

Quincy’s extensive distributor network understands

the global challenges you face everyday. And

because Quincy’s distributors are independent

businesses with ties to your community, they

are committed to your success.

YOUR “BEST PRACTICE”

FOR ENERGY SAVINGS

Optimize Your Compressed Air System:

• Reduce Energy Consumption

• Stabilize System Pressure

• Enhance Product Consistency

• Improve Plant Productivity

It’s the application of the patent

pending Quincy Efficiency Quotient

(EQ™) that allows us to quickly and

accurately define the potential

energy savings in your plant. And

it’s the bottom-line results that will

make Quincy your “Best Practice”

partner for energy savings.

In order to stay competitive in the global market,

you need partners that offer proven “Best Practice”

solutions. More than promises of energy efficiency,

you need bottom-line accountability – and Quincy’s

“Best Practice” standards for compressed air deliver

bottom-line results.

The generation of compressed air accounts for 10%

of the total industrial energy used in the United

States. Our “Best Practice” standards allow you to

compare your facility to the most efficient com-

pressed air systems in similar industries.

RECIPROCATING COMPRESSORS

The founders of Quincy Compressor

were both entrepreneurs and innovators.

Propelled by the success of a unique

reciprocating vacuum pump in the early

1920s, Quincy Compressor was advanc-

ing the industry to meet changing cus-

tomer demands. From vacuum pumps to

single-stage compressors to splash-lubri-

cated two-stage compressors, Quincy

was developing new products to meet

the industry’s demand for more air at

higher and higher pressures.

In 1937, Quincy Compressor introduced

the Quincy QR-25 reciprocating com-

pressor. Today, with nearly 70 years of

proven performance, the Quincy QR-25

stands as a symbol of quality throughout

the industry. These same durable charac-

teristics have since become a part of

Quincy’s complete reciprocating line,

ranging from 1/3hp to 30hp – manufac-

tured in Quincy’s state-of-the-art recipro-

cating compressor factory in Quincy,

Illinois.

Every Quincy QR-25 reciprocating com-

pressor features cast-iron construction,

stainless steel disc-type valves for contin-

uous operation, two-piece connecting

rods, and the high-efficiency, low-main-

tenance performance standard that is

synonymous with True Blue Reliability.

QuincyCompressor.com | Made in the U.S.A. | The Science of Compressed Air4

EFFICIENCY MEASURED

BEYOND POWER CONSUMPTION

QUINCY QT® QUINCY PLT™

Model Max. CFM FADHP @175 PSIG

QT-3 3 10.50

QT-5 5 17.20

QT-5E 5* 16.30

QT-7.5 7.5 22.60

QT-7.5E 7.5 22.40

QT-10 10 35.00

QT-15 15 52.50


PLT-3 3 10.50

PLT-5 5 17.20

PLT-5E 5* 16.30

PLT-7.5 7.5 22.60

PLT-7.5E 7.5 22.40

PLT-10 10 37.20

PLT-15 15 52.50

*Starter Not Required*Starter Not Required

• 3 – 15 horsepower• Two-stage, pressure

lubricated• 175 psig maximum• Pressure lubricated

main bearings• Positive displacement

oil pump• Cast-iron crankcase• Deep finned cast-iron

cylinder• Die-cast aluminum

valve plates• High efficiency

intercooler• Loadless starting

• 3 – 15 horsepower• Two-stage, 175 psig

maximum• Heavy-duty cast-iron

crankcase and cylinders• Positive splash

lubrication system• Two-piece

connecting rods• Replaceable stainless

steel valves• Low oil carryover• High efficiency

intercoolers

5


• 1 – 25 horsepower• Two-stage capability• 200 psig continuous

operation, up to 500 psig intermittent available on selected models

• Safe-Q-Lube system• Positive displacement

oil pump• Cast-iron, high

pressure pistons• Oversized tapered

roller bearings• Low maintenance

requirements• 100% duty cycle rated• Loadless starting

QUINCY QR-25® QUINCY QRDS™ QUINCY QRDT™ QUINCY QRNG™


QR-25 1 3.3

2 6.3

3 10.40

5 17.40

7.5 26.00

10 22.40

10 33.40

15 49.30

20 69.20

25 90.40


QRD-S 2 2 6.1

QRD-S 3 3 10.1

QRD-S 5 5 17.2

QRD-S 7.5 7.5 28.5

QRD-S 10 10 36.3

QRD-S 15 15 51.0

QRD-S 20 20 65.1

QRD-S 30U 25 95.5

QRD-S 30U 30 103


QRDT-5 5 19

QRDT-7.5 7.5 25

QRDT-10 10 38

QRDT-15 15 50

QRDT-30U 20 80

QRDT-30U 25 98

QRDT-30U 30 114


QRNG-240 10.9 39.3

QRNG-270 18.3 66.3

QRNG-4125 34.5 132.5

QRNG-325* 13.2 24.9

QRNG-340* 20.0 39.5

QRNG-350* 23.8 53.7

QRNG-370* 27.7 61.6

QRNG-5120* 36.5 123.2

*Two-stage Compressors

• 2 – 30 horsepower• Single-stage, up to

100 psig cut out full load pressure

• Oil-less design based on Teflon™ industrial technology

• Permanent mold aluminumpistons and cylinders

• Cast-iron crankcase and main bearing carrier

• One-piece, high strength ductile iron connecting rods

• Stainless steel reed valves• Maintenance free

• 5 – 30 horsepower• Two-stage, up to 150 psig

cut out full load pressure• Oil-less design based

on Teflon™ industrial technology

• Air cooled aftercooler with 15° approach (standard)

• Cast-iron crankcase and main bearing carrier

• One-piece, high strength ductile iron connecting rods

• Maintenance free• Meets NFPA99 intent

for high air temperature shutdown protection

• 3 – 34 bhp• Two-stage capability,

designed specifically for natural gas boosting

• Yellow metals removed for natural gas service

• Operation up to 400 psigon selected models with intermittent duty cycle

• Steel or aluminum component construction resists corrosion

• Viton seals ensure corrosionand wear resistance

• Pressure lubricated with positive displacement oil pump

• Needle bearings are used in all piston pins

ROTARY SCREW COMPRESSORS


Backed by years of experience in the

compressed air industry, the engineers

and production specialists at Quincy

Compressor set out to create the most

modern and technologically advanced

manufacturing plant in the industry.

Using time proven designs and modern

manufacturing techniques, the com-

plete line of Quincy rotary screw com-

pressors from 5 to 500 hp are available

exclusively from the Bay Minette, AL

manufacturing center.

Precision-crafted rotors, patented

triplex bearings and cutting edge

Power$ync controls are but a few

design features that make Quincy

rotary screw compressors the most effi-

cient and robust in the world. Our ded-

ication to reliability is undeniable,

throughout all product lines.

PROVEN RELIABILITY

QUINCY QGB™ QUINCY QSF™

Model HP CFM FAD@100 PSIG

QGB 20 20 89

QGB 25 25 108

QGB 30 30 132

QGB 40 40 140

QGB 50 50 238

QGB 60 60 284


QSF 50 50 242

QSF 60 60 285

QSF 75 25 368

QSF 100 100 492

QSF 125 125 635

QSF 150 150 730

QSF200 200 998

• 50 – 200 horsepower

• 100% flow at 100, 125,

150 psig full load pressure

• 1800 RPM drive

• Wye-Delta reduced

voltage starter available

• Oversized coolers

operate in tempera-

tures up to 115˚F

• 99.9% efficient moisture

separator and trap

• Low sound cabinets

available

• Two-year airend warranty

• Available 10-year

airend warranty

• 20 - 60 horsepower

• 100% flow at 100, 125

and 150 psig

• Automatic tensioning

v-belt drive system

• 4,000-hour belt life

• PLC based control system

• Integrated dryer and

coalescing filter option

• Low-sound cabinets

standard

• Oversized coolers

operate in ambient

temperatures up to 115˚F

• Standard 10-year airend

warranty



• 100% flow at 110 and 125

psig full load pressure

• Direct drive, 1800 rpm

• Patented Triplex bearings

ensure long life

• Air or Water cooled

• Low fluid carryover

• Oversized aftercoolers

operate in temperatures

up to 118˚F

• Two-stage air/fluid

separation

• Power$ync® electronic

control available

• Standard 10-year

airend warranty

QUINCY QSI® QUINCY QGV® QUINCY QS2™ QUINCY QSLP™


QSI-245 50 245

QSI-300 60 288

QSI-370 75 370

QSI-500 100 500

QSI-600 125 623

QSI-750 150 757

QSI-1000 200 1010

QSI-1250 250 1264

QSI-1500 300 1515


QGV-50 50 238

QGV-75 75 380

QGV-100 100 485

QGV-150 150 772

QGV-200 200 1015


QS2-400 400 2230

QS2-500 500 2670

Model HP ACFM FAD@40 PSIG

QSLP 10 83

QSLP 15 124

QSLP 20 166

QSLP 30 238

QSLP 60 490

QSLP 100 709

QSLP 150 992

QSLP 200 1409

• Variable speed control to

as low as 15% capacity

• 100 – 150 psig full

load capacity

• Triplex discharge bearings

• Maintains efficiency

across the broadest

range of demand

• Available downstream

pressure signal

• Available low demand

mode eliminates

unloaded power losses

• Standard 10-year

airend warranty

• Two-stage design

increases full load

efficiency by 17%


• 100,000 hour bearing life

• Triplex bearing design

• Direct injection

intercooling

• Patented Power$ync

controls to maximize

part load efficiency

• Mounted solid

state starter

• 5-year airend warranty


• 30-50 psig standard

• Air or water cooled

• 2-3ppm fluid carryover

• Modulating inlet

valve responds to

system demand

• Heavy-duty, dry type

inlet filter standard

• Control panel includes

full instrumentation

• Low sound cabinets

available

• 2-year airend warranty

7

CLIMATE CONTROL & MEDICAL SYSTEMS


The Quincy Compressor climate controland medical air system compressors provide precise compressed air quality,combined with the reliability and lowcost of ownership that QuincyCompressor is known for.

Every Quincy Climate Control Systemor Medical Air System is built for one specific reason - performance and bottom line expectations. Also builtinto each system is a pedigree goingback over a decade, with years ofreliable, trouble free service.

COMPLETE CONFIDENCE

• 0.5 – 15 hp QC Series,

Splash-lube

• 1 – 25 hp QR Series,

Pressure-lube

• 70-90 psig

• Clean air applications

• ASME-coded and

National Board

approved receiver tank

• ASME-coded pressure

relief valve

• Manual tank drain valve

and shutoff valve

• Oil carryover of 2ppm

or less, factory certified

QUINCY CLIMATECONTROL

QUINCY CLIMATECONTROL RETRO FIT

QC005BRS

QC007BRS

QC010BRS

QC015BRS

QC020BRS

QC030BRS

QC050BRS


0.5 4.40

.75 4.40

1.0 5.00

1.5 6.50

2.0 9.80

3.0 12.20

5.0 18.20

• 0.5 – 5 horsepower

• ASME-coded pressure

relief valve

• Oil carryover of 2ppm

or less, factory certified

• Template included for

quick replacement of

existing compressor

regardless of

manufacturer

• Cast-iron crankcase and

cylinders for dependable

operation and durability

• Splash-lube

QUINCY NFPA 99MEDICAL SYSTEMS

• Duplex, Triplex and Quadraplex available

per current NFPA 99 C specifications

• Proven performance in virtually all

healthcare applications

• Complete compressed air treatment

system ranging from 2 - 30 hp

• TEFC motors

• Factory mounted aftercooler

• Modular design minimizes floor space

and installation costs

• Fits through standard doorways

• Desiccant dryer

• Refrigerated dryers

• Tank mounted

9


VACUUM PUMPS

With our compressor manufacturingand engineering expertise, we’ve created a complete vacuum systemwith all of the features of our rotaryscrew compressors. Quincy’s uniquemodulation valve delivers full flowfrom zero to ultimate vacuum.Quincy Compressor is your most reli-able source for vacuum solutions.

THE LEADER IN INDUSTRIAL

VACUUM TECHNOLOGY

Model HP CFM FAD

QSV 25 25 365

QSV 40 40 550

• 7.5 - 25 horsepower

• Belt drive with

automatic tensioner

• Pumping speeds from

155 to 371 acfm

• Attain base vacuum of

29.9” (0.5 torr)

• Positive lubrication

fluid pump

• Modulating inlet valve

• Standard NEMA motor,

3 phase, 60hz, 230/460 volt

• Low sound cabinets available

• 10 micron inlet filter

• Auto-dual controls

QUINCY QSVB™QUINCY QSVI™

Model HP CFM FAD

QSVB 7.5 7.5 155

QSVB 10 10 196

QSVB 15 15 265

QSVB 20 20 319

QSVB 25 25 371

Model HP CFM FAD

QSVI 25 25 365

QSVI 40 40 550

QSVI 50 50 730

QSVI 75 75 980

QSVI 100 100 1500

QSVI 200 200 3000

• 25 - 200 horsepower

• Direct drive

• Pumping speeds from

365 to 3000 afcm

• Attain base vacuum of

29.9” Hg (0.5 torr)

• Positive lubrication

fluid pump

• Modulating inlet valve

• Standard NEMA motor,

3 phase, 60hz, 230/460 volt

• Low sound cabinets available

• Auto-dual controls

QUINCY QSV

• 25 and 40 horsepower

• Direct drive

• Pumping speeds of 365

and 550 acfm

• Attain a base vacuum of

29.9” Hg (0.5 torr)

• Positive lubrication fluid pump

• Low sound cabinet available


AIR TREATMENT COMPONENTS

While Quincy Compressor continues todefine the future of reliability, we under-stand the importance of our environmentand know that our future is dependent onhow we utilize our resources today. This iswhy we introduced our complete line ofQuincy Air Treatment products.

Engineered to maximize the efficiency ofyour compressed air system, Quincy AirTreatment products help you meet pro-duction demand cleanly and efficiently.Quincy Filters remove solid contaminationfrom the airstream, while Quincy Dryersremove moisture allowing clean, cool airto flow directly to your production line. The result is an efficientcompressed air system that reduces yourenergy costs and eliminates clogged pipesand valves that can lead to productionline equipment failure.

DESIGNED TO MAINTAIN

A COMPETITIVE ADVANTAGE QUINCY DESICCANT AIRDRYERS

HEATLESS• QDTS - Point-of-use

5 to 50 cfm

• QDTH - Industrial 35

to 3100 cfm

HEAT REACTIVATED• QDHP - Heat Purge 35

to 3100 cfm

• QDBP - Blower Purge 350

to 3100 cfm

• -40˚F to -100˚F PDP

performance

• NEMA 4

• Long-life Q-Sorb desiccant

• Sequence annunciator

• Filter Packages available

• Full- and Part-load demand

controllers available

• Premium switching valve

availability

• Larger sizes and specials

are available

• Cycling & Non

Cycling designs

• Environmentally friendly

refrigerants

• Two-valve balanced

system on all units

• High performance

heat exchangers

• Microprocessor control

• Easy access,

powder-coated cabinets

• Fully Instrumented

QUINCY REFRIGERATED AIR DRYERS

11


• Particulate

• Coalescers

• Absorbers

• Moisture Separators

• High temperature

design available

• High pressure design

available

• 5 micron to 0.01 micron

particulate removed

• 5 ppm to 0.003 ppm

liquid carryover

• 1/4” to 3” NPT aluminum

housings

• 10-year housing warranty

• 3” to 12” flanged steel

housings

• Delta P gauge

• Auto drain

• Color-coded

glass filled

nylon end caps

• Push-to-fit

element design

• Low pressure

drop/high

efficiency

QUINCY FILTERS QUINCY DRAINS QUINCY WATER/OILAND EMULSIONSEPARATORS

QUINCY DEFENDER™

Model SCFH*

N2GEN 25 25

N2GEN 50 50

N2GEN 70 70

N2GEN 270 270

N2GEN 410 410

N2GEN 520 520

N2GEN 870 870

N2GEN 1800 1800

QMAT - Electronic No Loss Drains• Reliable

• Robust

• Save energy

• Tolerates dirt

• Low maintenance

• Flexible

EDT - Electronic Timer Drains• Simple

• Reliable

• Affordable

• Adjustable open time

• Adjustable cycle time

• 1/4” and 1/2” NPT

• 7/16” orifice

PNEUMATIC - No Loss Drains• Save energy

• Operate on demand

• Low profile

• See-through vessel

• Forgiving

• Large capacity

• Ideal for oil/water

separators

• WOS gravity process

separates water from oil

• EWS absorption process

separates any oil or

emulsion from water

• EWS works with

Polyglycol fluids

• Simple

• No electricity required

• Low maintenance

• Attractive blow molded

housings

• Light weight disposable

cartridges

• Inlet and discharge

pressure gauges

• No air consumption

without demand

• 99.999+% efficient

• 80-gallon vertical tank

• No electricity required

• Check valve

• Inlet isolation valve

• Annual filter element

changes

• Premium flow controller

• Triple filtration system

• Quiet operation

• 95-99% purity

• 7 - 2716 scfh

• Over 730 tires per day

*Flow based on 145 psi, 75˚F, 0% RH

701 North Dobson Avenue | Bay Minette, AL 36507 | Phone 217.222.7700 | Fax 251.937.7182 | Email: [email protected]

©2006 Quincy Compressor an EnPro Industries company All rights reserved. Litho in U.S.A. (APB-007 06/06)

COMPRESSED AIR SYSTEMS BEST PRACTICEThe Science of Compressed Air

Date post:	05-May-2018
Category:	Documents
Upload:	vonhi
View:	223 times
Download:	0 times

The Science of Compressed Air - Tomlin Equipment All Products Brochure.pdf · The Science of...

Documents