The Ultimate Safety Breaker
page 19 The Ultimate Safety Breaker
MCCB ELECTRICAL CHARACTERISTICS TO IEC 60947-2, EN 60947-2,
JIS C 8201-2-1 ANN.1, AS/NZS 60947-2, NEMA AB-1
RATINGS AND SPECIFICATIONS
Standard • Optional - Not Available
Frame
ModelNumber of PolesType
Nominal current ratings
Electrical characteristics
Rated operational voltage
Rated insulation voltageRated impulse withstand voltageUltimate breaking capacity(IEC, JIS, AS/NZS)
Service breaking capacity(IEC, JIS, AS/NZS)
Rated breaking capacity (NEMA)
Rated short-time withstand current
Protection
Adjustable thermal, adjustable magnetic (TMD)Fixed thermal, fixed magnetic (TMF)Microprocessor (LSI/LSIG)Utilisation category
Installation
Front connection (FC)Extension bar (FB)Cable clamp (FW)Rear connection (RC)Plug-in (PM)Draw-out (DR)DIN rail mounting (DA)Dimensions
Weight
Operation
Direct Opening ActionToggle operationDoor mounted (HS, HP) / Breaker mounted handle (HB)Motor operation (MC)
Endurance
Quantity
In
Ue
UiUimp
Icu
Ics
Icw
hw
dW
ElectricalMechanical
Unit
(A)
(V)
(V)(kV)(kA)
(kA)
(kA)
(kA)
(mm)(mm)
(mm)(kg)
cyclescycles
Condition
45°C
AC 50/60 HzDC
690V AC525V AC440V AC
400/415V AC220/240V AC
250V DC690V AC525V AC440V AC
400/415V AC220/240V AC
250V DC480V AC240VAC
0.3 Seconds
3 pole4 pole
3 pole4 pole
415V AC
S8003, 4NJ
630800
6906008008
20*304550855020*30455085503085-
■
A
-■
• (3)•••-
2732102801038.511.5
■
■
••
800
S8003, 4CJ
630800
6906008008
10*15*3036505010*15*303650501550-
■
A
-■
• (3)•••-
2732102801038.511.5
■
■
••
4,00010,000
*MCCB cannot be used in IT systems at this voltage.
SE
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The Ultimate Safety Breaker page 20
RATINGS AND SPECIFICATIONS
S8003, 4RE
630800
690
8008
25*356570100
-20*30505075-
3510010
■
B
-■
• (3)•••-
273210280103(4)(5)
■
■
••
S8003, 4NE
630800
690
8008
20*30455085-
20*30455085-
308510
■
B
-■
• (3)•••-
273210280103(4)(5)
■
■
••
S8003, 4RJ
630800
6906008008
25*4565701005020*345050755045100
-
■
A
-■
• (3)•••-
2732102801038.511.5
■
■
••
H8003, 4NE
630800
690
8008
25*40125125150
-20*349494150
-4015010
■
B
-■
-•••-
273210280140(6)(7)
■
■
••
L8003, 4NE
630800
690
8008
25*45180200200
-20*34135150150
-4520010
■
B
-■
-•••-
273210280140(6)(7)
■
■
••
1000
S10003, 4SE
1000
690
8008
20*30455085-
15*23343865-
3085-
■
A
-■
-•---
27321028010311.014.8
■
■
••
S10003, 4NE
1000
690
8008
25*456570100
-20*34505075-
45100
-
■
A
-■
-•---
27321028010311.014.8
■
■
••
1250
S12503, 4SE
1250
690
8008
20*30455085-
15*23343865-
308515
■
B
-■
-•••-
37021028012019.825.0
■
■
••
S12503, 4NE
1250
690
8008
25*456570100
-20*34505075-
4510015
■
B
-■
-•••-
37021028012019.825.0
■
■
••
S12503, 4GE
1250
690
8008
45*6585
85 (1)125
-34*5065
65 (2)94-
6512515
■
B
-■
-•••-
37021028012019.825.0
■
■
••
1600
S16003, 4SE
1600
690
8008
20*30455085-
15*23343865-
308520
■
B
-•-■
-•-
37021028014027.035.0
■
■
••
S16003, 4NE
1600
690
8008
45*6585
85 (1)125
-34*5065
65 (2)94-
6512520
■
B
-•-■
-•-
37021028014027.035.0
■
■
••
4,00010,000
4,00010,000
2,0005,000
4,0005,000
(1) 100kA at 400V(2) 75kA at 400V(3) 630A only
(4) 8.7kg/630A, 9.1kg/800A(5) 11.9kg/630A, 12.3kg/800A(6) 13.3kg/630A, 14.8kg/800A(7) 16.8kg/630A, 18.8kg/800A
page 37 The Ultimate Safety Breaker
OPERATING CHARACTERISTICS
Three optional functions are available:
Ground Fault Trip (G)
This function trips the MCCB after time delay, tg, if the ground fault current exceeds the presetthreshold, Ig. Ground fault protection can be enabled and disabled by operating a DIP switch onthe electronic protection unit. An external current transformer is available if the ground faulttrip function is required on a 3 pole MCCB, in a 3 phase, 4 wire system. The ground fault trip function is available from 400A to 1600A for In.
Neutral Protection (N)
Neutral protection trips the MCCB after time delay, tN, if current in the neutral conductorexceeds the rated current, In, of the MCCB. The time delay characteristic is identical to that of the overload characteristic (L).
Preferential Trip Alarm (P)
An LED and volt-free output contact are activated after a time delay, tp, if the load currentexceeds the preset threshold, Ip.
An OCR power supply is required for operation of the preferential trip alarm. This is mountedas shown below, either on the side of the breaker (250A and 400 to 1600A – standard), orremotely (400 to 1600A only – on request). Ratings, specifications and wiring arrangements areshown below. Dimensions of the OCR power supply for preferential trip alarm can be found inSection 7. Note that the breaker mounted terminal block is not compatible with the OCR powersupply for Front-Connected and Rear-Connected MCCBs described in Section 5, if the OCRpower supply is mounted on the right side of the breaker.
ELECTRONIC PROTECTION (STANDARD TYPE)Optional Functions
Rated Current of Output Contact
resistive load inductive load
250V AC 2A 2A
220V DC 2A 2A
OCR Power Supply Specifications
Voltage 200-240V AC
Rated Power 2VA
SE
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The Ultimate Safety Breaker page 38
OPERATING CHARACTERISTICS
ELECTRONIC PROTECTION (STANDARD TYPE)
Available - Not Available
Optional Function
Poles
3
4
3
4
Code
APAPAN
APNAPAG
APGAPAN
APNAGN
APGN
Ground Fault (G)
-
-
-
-
-
-
-
-
Neutral Protection (N)
-
-
-
-
-
-
Preferential Trip Alarm (P)
-
-
-
-
How to Specify Optional Functions
Optional functions must be specified at the time of order. Descriptions for electronic MCCBsinclude a 1-4 digit alphabetic code after the type designation which details the combination ofoptional functions. For example:
S400-GE APG 3P 400A FC - includes preferential trip and ground fault trip.
The table below lists codes for all the optional functions currently available:
In
250
400
630
800
1000
1250
1600
MCCB ProtectionRelay
OCR powersupply for
preferrentislTrip Alarm
ControlPowerSupply
Terminals
OutputContactCables,
Pre-Wired
Connectionsfrom OCR
power supply toProtection Relay,
Pre-Wired
A
B
A. Connection Arrangement for Prefferential Trip Alarm withBreaker Mounted OCR power supply (Standard).
B. Connection Arrangement for Prefferential Trip Alarm withRemotely Mounted OCR power supply (On Request).
page 39 The Ultimate Safety Breaker
ELECTRONIC PROTECTION (STANDARD TYPE)Adjustment Dials
OPERATING CHARACTERISTICS
Tolerances of Characteristics
The left adjustment dial sets the rated current to match the conductor rating. The right adjustmentdial selects one of seven preset characteristics on 400A, 800A, 1250A and 1600A models, and one ofsix preset characteristics on 630A and 1000A models, and one of 5 preset characteristics on 250Amodel. The effects of the left adjustment dial (labelled IR(A)), and the right adjustment dial (labelledCharacteristics) are detailed in the tables shown underneath each time / current graph.
Characteristics Tolerance
Long Time DelayIR Tripping when (IR✕1.05) É load current Ö (IR✕1.25)
tR ± 20%
Short Time DelayIsd ± 15%
tsd Total clearing time +50ms, resettable time –20ms
Instantaneous Ii ± 20%
Preferential Trip AlarmIp ± 10%
tp ± 10%
Ground Fault TripIg ± 15%
tg Total clearing time +50ms, resettable time –20ms
Neutral Protection IN Tripping when (IN✕1.05) É load current Ö (IN✕1.3)
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The Ultimate Safety Breaker page 44The Ultimate Safety Breaker page 44
0.005
0.01
0.02
0.04
0.06
0.1
0.2
0.4
0.6
1
2
4
6
10
20
30
40
1
2
4
6
10
20
3040
1
2
3
Trip
ping
Tim
e
seco
ndm
inut
eho
ur
100
125
200
300
400
500
600
1000
1500
2000
3000
4000
5000
8000805040302010
Ii
IRIp
Ig Isd
tsd
tp
tg
tR
I
T
Percent Rated Current IRPercent Rated
Current In
ELECTRONIC CHARACTERISTICS (STANDARD TYPE)
S1000-SE, S1000-NE
In = 1000A
LT
ST
PTA
NP
Option
Standard
IR (A)LTD Pick-up current IR xIn 0.4 0.5 0.63 0.8 0.95 1.0
1Characteristics
Note(1) Ii max. = 10 x In. (2) 1.0 x IR or 0.5 x IR can be selected. Characteristic of neutral protection (tN vs. IN) is identical to characteristic ofphase protection (tR vs. IR). (3) When you specify GF on MCCBs with 3 poles the terminal block is automatically fitted to connect withthe external neutral CT for 3 phases 4 wires system. See terminal blocks in section 7.
No. 2 3 4 5 611
2.5 5 80.20.1
14(Max: 10 x In) Note (1)0.840
1.0/0.5 Note(2)
tN=tRtN
IN
tpIpIi
tsd
Isd xIR
xIRxIR
xIR
(s)
(s)
GFNote(3)
0.2
0.2tg
Ig xIn(s)
(s)
tR (s)at 200% x IR at 600% x IR
21 21 5 10
0.9
16
INST
OPERATING CHARACTERISTICS
page 45 The Ultimate Safety Breakerpage 45 The Ultimate Safety Breaker
OPERATING CHARACTERISTICS
ELECTRONIC CHARACTERISTICS (STANDARD TYPE)
S1250-SE, S1250-NE, S1250-GE
Percent Rated Current IRPercent Rated
Current In
LT
ST
PTA
NP
Option
Standard
IR (A)LTD Pick-up current IR xIn
1Characteristics
Note(1) Ii max. = 12 x In. (2) 1.0 x IR or 0.5 x IR can be selected. Characteristic of neutral protection (tN vs. IN) is identical to characteristic of phaseprotection (tR vs. IR). (3) When you specify GF on MCCBs with 3 poles the terminal block is automatically fitted to connect with the external neutralCT for 3 phases 4 wires system. See terminal blocks in section 7.
No. 2 3 4 5 6 711
2.5 5 100.20.1
14(Max: 12 x In) Note (1)0.840
1.0/0.5 Note(2)
tN=tRtN
IN
tpIpIi
tsd
Isd xIR
xIRxIR
xIR
(s)
(s)
GFNote(3)
0.2
0.2tg
Ig xIn(s)
(s)
tR (s)at 200% x IR at 600% x IR
21 21 5 10 19 29
INST
In = 1250A
0.4 0.5 0.63 0.8 0.9 0.95 1.0
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The Ultimate Safety Breaker page 46The Ultimate Safety Breaker page 46
OPERATING CHARACTERISTICS
Percent Rated Current IRPercent Rated
Current In
Note(1) Ii max. = 12 x In. (2) 1.0 x IR or 0.5 x IR can be selected. Characteristic of neutral protection (tN vs. IN) is identical to characteristic of phaseprotection (tR vs. IR). (3) When you specify GF on MCCBs with 3 poles the terminal block is automatically fitted to connect with the external neutralCT for 3 phases 4 wires system. See terminal blocks in section 7.
In = 1600A
ELECTRONIC CHARACTERISTICS (STANDARD TYPE)
S1600-SE, S1600-NE
LT
ST
PTA
NP
Option
Standard
IR (A)LTD Pick-up current IR xIn
1Characteristics No. 2 3 4 5 6 711
2.5 5 100.20.1
14(Max: 12 x In) Note (1)0.840
1.0/0.5 Note(2)
tN=tRtN
IN
tpIpIi
tsd
Isd xIR
xIRxIR
xIR
(s)
(s)
GFNote(3)
0.2
0.2tg
Ig xIn(s)
(s)
tR (s)at 200% x IR at 600% x IR
21 21 5 10 19 29
INST
0.4 0.5 0.63 0.8 0.9 0.95 1.0
The Ultimate Safety Breaker page 132
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The Ultimate Safety Breaker page 132
HLHL HL
HL HL
HL HL
HL
8
ASL
117
127.5
ø13
45
103
28 13
145
25 8
32 20 126
13
80.5
ø13
45
25 8
32 20 126
13
117
3PHL
4PHL
HLHL
HL 3PHL
4PHL
ø48
ø15
(15.
5)
263
126
117
160 15
610
1.9
26
55
103
122
137.516
140
(19.8)
(18)
200.512.5
213
99.5 43434343 7070707070
1328
70 70
(15.
5)
(19.8)
(18)
ø13
101.
9
101.
9
126
117
160
160 15
6
110
25832
15
8027
380
140
16 137.5
13
12.5 200.5
213
99.5
1328
70
45
3214
3714
280175105
707070
210140
136
ASL ASL ASL ASL
ASL ASL ASL
ASL
HL
8 16
200.
5
100100
200200150150
ASLASL
4P3P
ASL
3P 4P
3P 4P
ASL ASL ASL
Drilling plan (front view) Panel cutout (front view)
Drilling plan (front view)
Conductor overlap, max
M8Tapped hole
M8Tapped hole
Interpole barrier (removable) Mounting hole
M8Mounting screw
M8Mounting screw
Panel cutout dimensions shown give an allowance of 1.0mm around the handle escutcheon.
Trip button (red)
Toggle extension (removable)
Toggle extension(removable)
Vertical direction only
ø15 for accessory wiring when necessary
Groove for dissipating heat generated by overcurrent
Drilling plan (front view)
Connector plug
Front Panel
Front Panel
Interpole barrier(removable)
M8Mounting screw
Panel cutout dimensions shown give an allowance of 1.5mm around motor operator.
M8Tapped hole
M8Tapped hole
Mounting hole
Drilling plan (front view)
Panel cutout (front view)
Con
duct
or
over
lap,
max
Note: Studs are factory installed in horizontal direction both on the line and load sides.
Manual operating handle (removable)
Manual operating handle (removable)
M8 Mounting screw
Pad lock
Pad lock
Connector plug
ø15 for accessory wiring when necessary
Panel hinge position (hatching area)(bottom view)
Conductor overlap, max
Vertical direction only
Conductor overlap, max
3P4P
172
92
R6
70 70 70 70 70 43 43 43 43
117
1
26
136
5
1
27
5
30.
5
ø48
ø13
70 70
3P4P
140
210
70 70 70
105 175
280
70
45
13
70
80
273
8
0
15
32 8
25
55.
5 4
6.5
110
117
1
26
141
1
32
170
51
90
103
145
28 13
127.5 80.5
51
170
14 32
14 37
Front connected
Rear connected
Front connected with Motor Operator
Rear connected with Motor Operator
8
103
1
22
1270 70 70
1270 70 70
S1000-SE, S1000-NE, S1000-NN
DIMENSIONS
page 133 The Ultimate Safety Breakerpage 133 The Ultimate Safety Breaker
S1250-SE, S1250-NE, S1250-GE, S1250-NN
DIMENSIONS
Drilling plan (front view)
Drilling plan (front view)
Interpole barrier (removable)
Mounting hole
M8Mounting screw
M8Mounting screw
Panel cutout (front view)
Panel cutout dimensions shown give an allowance of 1.5mm around the handle escutcheon.
Soft plastic tubing ø50 to be provided on center pole and neutral pole of vertical terminal type for insulation.
Note: Studs are factory installed in horizontal direction both on the line and load sides.
Conductor overlap, max
Conductor overlap, max
Trip button (red)
Toggle extension (removable)
Toggle extension (removable)
ø15 for accessory wiring when necessary
Insulating plate
Mounting plate
Drilling plan (front view)
M8Mounting screw
Pad lock
Conductor overlap, max
Control circuit terminal
Soft plastic tubing ø50 to be provided on center pole and neutral pole of vertical terminal type for insulation.
Note: Studs are factory installed in horizontal direction both on the line and load sides.
Insulating plate
Drilling plan (front view) Panel cutout (front view)
ø15 for accessory wiring when necessaryConductor overlap, max
Mounting plateM8Mounting screw
Panel cutout dimensions shown give an allowance of 1.0mm around motor operator.
HLHLHL
HL
HL HL
ASLASL
4P3P
ASL
4P
ASLASL
3P
ø13
ø13
ø9
45
4P3P
ø9
20
19
7310
171
73
120
1118
3215
184
154
13
45
296
113226
300230
7070707070
4P
3P
110
25
8
32
9547.5
184
154
200
170
15
8037
080
78
13
70
190
78
190
105 175
707070140
280210
ASL
170
140
14
80 171
1828
120
112
3114
29
17
HL
ASL 98
193
4P
3P
ASL
80 171
17
144
114
258
12
21 140
1828
120
ø9
ø13
140
184
154
79
40
173.
5
102
31.5
117.
5
8
80
200
370
170
25
80
1532
13
210
45
280
175
70
338(max.)
4.52914
4P
3P
18
242.570
3114
105
7070
28
166
4P3P
ASLASL ASL ASL
11(max.)
R3
ø13
ø9
ASLASL
70 70
73
13
15
114
144
12
184
154
101
7173
19 90.5
13.5
328
20
111
242.
5
168
140
70
300230
3P
4P3P
242.5 45
4.570
296
4P
113226
70
3P 4P
ASL
18
11(max.)
HL HL
HL
HL HL
HL
HL
Front connected
Rear connected
Front connected with Motor Operator
Rear connected with Motor Operator
The Ultimate Safety Breaker page 134
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The Ultimate Safety Breaker page 134
S1250-SE, S1250-NE, S1250-GE, S1250-NN. Plug-in Versions
DIMENSIONS
Plug-in with Motor Operator
Plug-in
HLHL
HLHL
ASLASL
4P3P
ASL ASL
145
40
4P
3P
ø13
40
4P3P
ø11
15
147
30 832
15
144
114
1515
199
169
2658
2194
6421
5826
9464
18980
13
7021
280
7070
45
8562
90
90 90
210
140
105175
707070
11(max.)
ø11
70
144
9421
64M
ax.1
5
1511
4
26
30
40
1532
8 147 M
ax.1
5
199
64
169
5826
58
94
21
260.5
21
6245
280
90
210
4P
3P
85
4P
3P
9070140
40
4.5
70 70
13
18
90
7070
105175
ø13
ASL
HL
3P 4P
ASL ASLASL
R3
ASL
90.5
13.5
168
4P
3P
HL
HL HL
HL
Drilling plan (front view)
M10 Mounting screw
Mounting base (rear view)
Conductor overlap, max
Toggle extension (removable)
Auxiliary circuit terminals
Mounting angle
Drilling plan (front view)Mounting base (rear view)
Conductor overlap, max
M10Mounting screw
Auxiliary circuit terminals
Mounting angle
Mounting angle
Panel cutout (front view)
Panel cutout dimensions shown give an allowance of 1.0mm around motor operator.
page 135 The Ultimate Safety Breakerpage 135 The Ultimate Safety Breaker
S1600-SE, S1600-NE, S1600-NN
DIMENSIONS
Front connected
Rear connected
Front connected with Motor Operator
Rear connected with Motor Operator
Conductor overlap, max
Conductor overlap, max
Trip button (red)
Mounting angle
Mounting angle
( )ON side Center pole and Neutral poleOFF side All poles
Insulation tube
Panel cutout dimensions shown give an allowance of 1.5mm around the handle escutcheon.
Interpole barrier(removable)
Toggle extension(removable)
Toggle extension(removable)
Panel cutout (front view)
Drilling plan (front view)
Drilling plan (front view)
M8Mounting screw
M8Mounting screw
Mounting hole
Insulating plate
ø12
Mounting angleL40✕40✕5
Conductor overlap, max
Drilling plan (front view)
M8Mounting screw
Insulating plate
Control circuit terminal
Pad lock
Conductor overlap, max
Mounting angle
( )ON side Center pole and Neutral poleOFF side All poles
Insulation tube
Panel cutout (front view)Drilling plan (front view)
M8Mounting screw
Panel cutout dimensions shown give an allowance of 1.0mm around motor operator.
3P
ASL ASL
4PHL
HL
HL
HL
ASL
ASL
HL
4P3P
184
154
139(
min
)
70
4P3P
4P3P
85 3015 30
15
707070
ø9
ø13
139(
min
.)15
(max
)
184
154
110
95
47.5
200
170
15
100
370
100
140
70
78
190
78
190
105 17570707045
280210
ø9
3220
ASL
30
170
140
20
80 191
1828
140132
1120
46
17
LH
ASL
4P
R3
98
193
3P
ASL
6010
0
6530
130
1511585
1570
80 191
17 140
ø13
ø9
1525
154
184
30
4010
231
.5
117.
517
3.5
79
2032
15
100
100
370
170
200
28
70
4P
3P
11(max.) 4.5
262.5
18
358(max.)
20 46
1120
280
175105
707070
210
14045
166
4P3P
ASL ASL ASL ASL
R3
ø9
ø12
ASL
139(
min
.)15
184
154
153015
3085
130
262.
5
100
60
6530
13.5
90.5
11(max.) 4.5
262.5 70
4P
3P
707070
15
4P
3P
168
4P
3P
HL
ASL
HL
HL
HL
HL HL
The Ultimate Safety Breaker page 136
SE
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7
The Ultimate Safety Breaker page 136
S1600-SE, S1600-NE, S1600-NN. Draw-out Versions
DIMENSIONS
Draw-out with Motor Operator
Draw-out
HLHL
HLHL
ASL
2-ø12
HL
HL
ASLASL
3PHL
4PHL
ASL
ø12
112.5
4P3P
200
225
90°
60
220
3017
019
030
100
7550
Max
.45
Max
.45
2020
12070
525
105
200
220
170
190
272282
316
182.5
170100
21520
15
707070220150
2828 370(max.)28300(max.)28
190190
80
7878
4P
3P
4P3P
ASLASL
ø12
ASLASLASL
4P3P
ø12
100
(4P)112.5
100(4P)
60
90°
3030
190
170
120
2025
202570
50 75
525
220
200
105
52.5
121
452.
540
20
166
220
11(max.) 4.5
215
170(4P)200(3P)
4P3P
(4P)182.5
225(3P)
70707015
4P3P210
70
265¶300(max.)¶370(max.)
220150
R3
13.5
90.5
168
4P
3P
HL
ASL
Drilling plan (front view)Breaker fixing screw
ø12 Mounting hole ø12
Mounting hole2✕2-ø12 Mounting hole
Mounting angleL50✕50✕6526(draw-out)
396(connected)
395(draw-out)325(disconnected)
295(test)265(connected)
Toggle extension(removable)
Draw-out handle(removable)
Auxiliary circuit terminals (self-engaging)
Auxiliary circuit terminals (self-engaging) Auxiliary circuit terminals
(self-engaging)
Auxiliary circuit terminals (Automatic connection)
Conductor overlap, max
Conductor overlap, max
Trip button (red)
Drilling plan (front view)
Breaker fixing screwø12 Mounting hole
ø12 Mounting hole
Mounting angleL50✕50✕6
Draw-out handle(removable)
28-M3.5Auxiliary circuit terminals (Automatic connection)
Conductor overlap, max
Conductor overlap, max
417.5 (test)447.5 (disconnected)517.5 (draw-out)
387.5 (connected)
¶Contact TERASAKI if manual connection is required.
Panel cutout (front view)
Panel cutout dimensions shown give an allowance of 1.0mm around motor operator.