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THE USE OF EVALTM EVOH FOR UHT MILK POUCH
SPECIALITY FILMS AND FLEXIBLE PACKAGING GLOBAL CONFERENCE -2015
15 – 16 SEPTEMBER 2015 ,MUMBAI ,INDIA
CONTENTS
• INTRODUCTION OF GAS BARRIER RESIN
“EVAL™”
• WHAT IS UHT PROCESSING FOR MILK
• WHAT ARE BENEFITS OF UHT PROCESSED
MILK
• EVAL TM FOR UHT MILK & ITS BENEFITS
INTRODUCTION OF “EVAL™” EVOH RESIN
EVOH,
a random copolymer of
Ethylene and Vinyl-ALcohol
(CH2-CH2)m (CH2-CH)n
OH
32
35
27
24
38
44
48
Higher Barrier
Higher Flexibility Better thermal stability
mol% ethylene content
grades
What is EVALTM ?
EVALTM Barrier Comparison
MATERIAL OTR @ 20degC65%RH (cc,20µm/m²,day,atm)
0.2-3.2
PVDC 3.0~18 16
Oriented PET 50 Oriented NYLON 40
LDPE 8250 HDPE 3000
Oriented PP 3000 PS 7000
EVALTM
PAN
1mm EVAL = 10meter PE
LDPE
Monolayer
EVAL™
multilayer
Structure
(µm)
LDPE
100
LDPE/ tie/ EVAL-F/ tie /LDPE
42.5/ 5 / 5 / 5 / 42.5
OTR
(cc/m2,day,atm) 1650 1.6
EVAL™ provides excellent oxygen barrier
Condition: 20C-65%RH(out)/65%RH(in)
Application of EVALTM
EVALTM resin is commonly used in various food packaging and various
packaging styles (film, cup, bottle and tube) for long shelf life.
EVALTM for milk product
UHT-milk pouch Yoghurt cup
Condense milk Smoothies Flavored Milk
Flavored Milk
Milk powder for baby
WHAT IS UHT PROCESSING FOR MILK
PUT THIS IN
EVAL™
POUCH
PASTEURIZED VERSUS UHT MILK
WHAT IS UHT ? UHT IS ULTRA HIGH
TEMPERATURE
STERILISATION
PROCESSING
TEMPERATURE OF
135 – 150 0C
PROCESSING TIME OF
1- 4 SECONDS
WHAT IS EFFECT OF UHT ?
KILLS BOTH MIRCO-
ORGANISMS AND SPORES
PRESENT IN MILK
PRESERVES AND RETAINS
MAXIMUM FLAVOUR ,TASTE
AND NURTITIONA L VALUE
GENERALLY SUITABLE FOR
LOW ACID PRODUCTS LIKE
MILK
EQUIPMENTS USED FOR UHT MILK PROCESSING
TYPICAL STERILIZER – HEAT EXCHANGER
TYPICAL ASEPTIC FFS MACHINE
COMPLETE UHT PLANT
EVAL TM FOR UHT MILK & ITS BENEFITS
BENEFITS OF UHT MILK IN FLEXIBLE POUCH
UHT MILK TYPICALLY HAS SHELF LIFE OF 3- 4
MONTHS EVEN IN ABSENCE OF COLD CHAIN
LONGER SHELF LIFE WITHOUT COLD CHAIN
MAKES NEW DISTRIBUTION CHANNELS
POSSIBLE
THIS IS HUGE ADVANTAGE AS COMPARED TO
TRADITIONAL PASTEURIZED MILK WHERE
MAXIMUM SELF LIFE POSSIBLE IS ONLY
ABOUT A WEEK AND THAT TOO IN PRESENCE
OF COLD CHAIN
BENEFITS OF UHT POUCH WITH EVAL
6 grams IS THE WEIGHT OF A 1 LITER
POUCH USING EVAL™EVOH BARRIER
LESS PRODUCT WASTE AS DESIGN
FLEXIBILITY POSSIBILE WITH EVOH
BASED MULTILAYER POUCH
BARRIER POUCH IS ALL PLASTIC BASED
HENCE TOTALLY RECYCLABLE
NO NEED FOR COLD CHAIN TO
MAINTAIN 100 % STERILITY IN THE
PRODUCT
BENEFITS OF UHT POUCH WITH EVAL
A FEW MICRONS OF EVAL ™ARE
SUFFICIENT TO PROVIDE THE DESIRED
AND FUNCTIONAL BARRIER OF UHT
MILK POUCH
SPOILAGE OF THE PRODUCT IS AVOIDED
AND ALSO PROTECTION TO VALUABLE
VITAMIN CONTENT
EVAL ™ACTS AS FLAVOUR BARRIER AS
WELL AS WELL AS KEEPING THE
OUTSIDE ODOUR AWAY
BESIDES MILK OTHER PRODUCTS
PACKED ARE FLAVOURED MILK , LASSI ,
YOGHURT AND FRUIT JUICES
EVAL™ UHT POUCH VERSUS AL FOIL /PAPER CARTON
EVAL™ UHT POUCH VERSUS AL FOIL /PAPER CARTON
BENEFITS OF EVAL™ UHT MILK POUCHES
LOW PACKAGING COST AS COMPARED TO
CARTON , APPROXIMATELY ABOUT 33 %
LESS
BARRIER POUCH WEIGHS
MUCH LESS THAN THE
CARTON , APPROXIMATELY
JUST 6- 7 grams AS COMPARED
TO 24 grams FOR CARTON
SAVINGS IN PACKAGING AND TRANSPORTATION
COST CAN BE PASSED ONTO THE CUSTOMER
RESULTING IN PRICE REDUCTION FOR THE
CUSTOMER
Outside
Inside
Outside
Inside
PE + Slip agent PE + White Masterbatch
LLDPE tie
EVAL™ H171B LLDPE tie
LLDPE tie + Black Masterbatch LLDPE + mLLDPE
PE + White Masterbatch + Slip agent
LLDPE tie
EVAL™ H171B
LLDPE tie + Black Masterbatch
LLDPE + mLLDPE
TYPICAL EVAL BARRIER POUCH BASED
ON 5 AND 7 LAYER STRUCTURE
UHT milk pouch in oversea
India / Sri Lanka/Indonesia
India
Sri Lanka
Indonesia
UHT milk pouch in oversea
Latin America
WE DON’T HAVE A PORTABLE COW
BUT WE HAVE THE NEXT BEST SOLUTION
UHT MILK IN EVAL ™ EVOH BARRIER POUCH
THANK
YOU