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The World Leader in Pumps and Mixers for the Pulp and Paper Industry
The World Leader in Pumps and Mixersfor the Pulp and Paper Industry
The Sulzer Advantage
Sulzer, with 180 years of experience and expertise, is a world leader in the pulp and paper industry. Our know-how and competitiveness is based on close cooperation with the world’s leading pulp and paper producers, machinery suppliers and engineering companies.
Proven Expertise Service at Your Doorstep
Value You Can Count On
•Withfull-scaletestfacilities,Sulzergivesyouaccesstoincreasedhydraulicexcellenceanduniqueapplicationscoverage
• Experienceinmanagingadiversityofprocessliquidsandapplicationenvironments
• Awideselectionofpumps,agitators,mixers,aeratorsandcompressorsavailable
• Corecompetenciesbasedonlong-termpartnershipprogramswithkeycustomersandresearchinstitutes
• Sulzer’sglobaldeliveryandcustomerservicenetwork,includingadvancedserviceandpartsprocessingcenters,providequalifiedservicesfortheentireproductlifecycle,dayandnight
•Ourcomprehensiveserviceofferingsincludee.g.energyaudits,fastdeliveryprograms,pre-configuredretrofitproducts,variousservicekitsandtroubleshooting
•Customizedsolutionsforyourprocess improvements
• Newsolutionsforyourfutureapplications• Energy-efficientproductswithlowlifecyclecostsandalighterenvironmentalfootprint
• Regularmillsurveysandenergyauditsthatcanmaximizetheperformanceandreliabilityofyourexistingandplannedprocesses
Technology Leadership
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Wherever you are, Sulzer is close by to bring you the best in pumping and mixing technology, expertise and services. With our large global presence, we have the well-placed sales, customer care and delivery network to stay close to you, Sulzer is your best partner to achieve all your performance, reliability, safety and sustainability goals.
Sulzer’sglobaldeliveryandcustomerservicenetwork,includingadvancedservicecenterandpartsprocessingcenternetwork,providequalifiedservicesfortheentireproductlifecycle.Wearewellknownforstate-of-the-artproducts,performance,reliability,andenergy-efficientso-lutions.Ourcustomersbenefitfromourintensiveresearchanddevelopmentinfluiddynamics,process-orientedproductsandspecialmaterials.
Our Footprint Spans Across the Globe
Sales Offices
Customer Support Service Centers
Manufacturing and Packaging Facilities
Divisional Headquarters
AllSulzermanufacturingplantshaveadvancedtestingfa-cilities, capableof demonstratingpumpperformanceandprovingtheancillaryequipmenttoensuresmoothcommis-sioningandstart-up.
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Qualityandsustainability
Wearecommittedtoprovidingourcustomerswiththebestproductsatthehighestqualitystandardsintheindustry.Atallourlocationsworldwide,weimplementcertifiedmanagementsystems,accordingtoISO9001(Quality),ISO14001(Environment)andOHSAS18001(HealthandSafety)asaneffectivewaytosustainthecontinuousimprovementofourprocessesandprod-ucts.SomeofourlocationshavespecificcertificatessuchasATEXIECEx03.
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Sulzer Innovations for Pulp and Paper
The R&D work at Sulzer has resulted in many pump, mixer and agitator innovations for the pulp and paper industry. Over the decades, this continuous search for better pumping and mixing solutions has lengthened service intervals and prolonged pump life times in various applications. We are the forerunner in stock pumping and mixing over the whole consistency range from 0 to 18%.
• Recycled fiber line
• Chemical recovery• Chemicals
• Chemical pulp fiberline• Pulp drying machine
Sulzer Innovations for Pulp and Paper
1991 ZPPLOW-PULSEHEADBOXFEEDPUMP
1992 SALOMIX®SLSIDEENTRYAGITATORFAMILY
1993 AHLMIX™,THE2NDGENERATIONCHEMICAL ANDSTEAMMIXER
1995 AHLSTAR™ASPSELF-PRIMING GASREMOVALPUMP
1996 AHLMIX™FS,GASMIXINGCONCEPT
1999 SALOMIX®TESTOPENTRYSPREADER
1974 KESTSTOCK/PROCESSPUMP
1980 MEDIUMCONSISTENCYMC®PUMPING TECHNOLOGY
1982 DESTOCK/PROCESSPUMP
1987 AHLSTAR™STOCK/PROCESSPUMP, AHLMIX™CHEMICALMIXER, MC®FLOWDISCHARGER
1988 – MCA,MCV;THE2NDGENERATIONMC®PUMPING1990 SYSTEMSWITHEXTERNAL&INTERNALDEGASSING
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2009 NEWPRODUCTSIZESANDHIGHERCAPACITIES FORAHLSTAR,MCE,KCEANDMBNPUMPS
2011 NEW,LARGE-SIZE,HIGH-EFFICIENCYAHLSTAR PROCESSPUMPS
2011 EXPANDEDPRODUCTPORTFOLIOTHROUGH CARDOFLOWSOLUTIONSACQUISITIONAND SCANPUMPINTEGRATION
2012 AHLSTARPROCESSPUMPSINTEGRATION
2013 AHLSTARCLOSECOUPLEDPROCESSPUMPS
2000 SALOMIX®GLIBOTTOMZONEMIXINGAND DILUTIONARRANGEMENT
2000 – MCE™,THE3RDGENERATIONMC®PUMPING2001 SYSTEMPRODUCTS
2004 THEFLUIDER™STOCKPUMPINGCONCEPT
2005 NEWAHLSTARPROCESSPUMPS
2006 MBNMULTISTAGERINGSECTIONPUMP
2009 SXCHEMICALMIXER
• Water supply• Water and effluent treatment
• Power plant
• Coating and finishing
• Mechanical pulp line
• Stock preparation and paper/board machines
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Your Ideal Service Partner
Our expertise and commitment always deliver reliability, responsiveness, rapid turn-around and innovative solutions
Get the most out of your assets
Technical and Economic Optimization
Maintenance and Support S
ervi cesD
iagn
ostic
and
Con
sultin
g Services
On-site Services
Workshop Services
Spare Parts
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Our Comprehensive Product Portfolio
Product Technology
Product TypeWood Yard
Fiberline RecoveryRecycled
FiberMechanical
Pulping
Stock Preparation
/ Paper & Board Machine
Water and Effluent
Treatment
Power-plant
Single Stage Pumps
AHLSTAR A Range
AHLSTAR N Range
AHLSTAR W Range
AHLSTAR E Range
AHLSTAR CC
Double Suction Pumps
ZPP/Z22
SM/SMN Range
Two Stage Pumps
LSP/LST
Multistage Ring Section Pumps
MBN
M Range
Vertical Pumps
NVP/NVT, NKP/NKT
WKP/WKT
Vertical Wet Pit Pumps
MC® Products
MC® Pumping System
SX Chemical Mixer
MC® Discharge Scraper
MC® Discharger
Agitators and Tower Management System Equipment
SALOMIX® TES, GLI, VULCA
SALOMIX® SL/ST, Scaba Side-mounted
SALOMIX® L Range, Scaba Top-mounted
Submersible Pumps
XFP Range
Compressors HST Range
Submersible Aerators
OKI Range
Submersible Mixers
XRW Range
Sulzer pumps and mixers are famous for their innovative and sturdy design. We make standardized products for all normal applications and specialty products for applications with special requirements.
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AHLSTAR – The Answer to Your Process Needs
AHLSTAR N
KEY CHARACTERISTICS
Capacities 2,000m3/h/8,700USgpmHeads 90m/295ftPressures 16bar/230psi, dependingonmaterialandsizeTemperatures 180°C/355°F
APPLICATIONS
• Forapplicationswherenormalstockpumpscannothandleliquidsduetopluggingorabrasivewear
• Suitableforunsortedstocksupto8%,slurries,rejects,wastewater,chips,orotherliquidscontaininglargesolidsandotherparticles
AHLSTAR A
KEY CHARACTERISTICS
Capacities 11,000m3/h/55,000USgpmHeads 160m/525ftPressures 16/25bar,230/360psi, dependingonmaterialandsizeTemperatures 180°C/355°F
APPLICATIONS
• Forstocksupto8%,liquors,water,chemicals,whitewater,condensate
Designed especially for the pulp and paper industry, every AHLSTAR pump is tailor-made to ensure process reliability, high efficiency and low operating costs. The AHLSTAR range includes also the total pumping concept for air and gas containing liquids with stock pumping (A), Non-glogging (N) and wear-resistant (W) pumping hydraulics.
AHLSTAR W
KEY CHARACTERISTICS
Capacities 7,000m3/h/32,000USgpmHeads 110m/360ftPressures 16/25bar,230/360psi, dependingonmaterialandsizeTemperatures 180°C/355°F
APPLICATIONS
• Forthemostabrasiveanderosivepumpingapplications,suchaslimemilkandmud,andcoatingpigments
• Speciallydesignedwear-resistantpumpinghydrau-lics(W)withwear-resistantmaterialsdeliversixtoeighttimeslongerlifetimethanconventionalpumps
KEY CUSTOMER BENEFITS
• AHLSTARpumpssaveenergy,sealingwaterandenvironment• DesignedtomeettheENISO5199reliabilitystandard,thesepumpsalsocomplytoEN22858(ISO2858)standard• Themodularinterchangeabilityofpartsandcomponentsenableslowsparepartsinventory• Thepumprangeoffersthelowesttotalcostshaftsealconcept,withdynamicseal,mechanicalsealsandpacking• EveryAHLSTARisdesignedforfastandeasyinstallation,maintenanceandservice
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AHLSTAR E
AHLSTAR CLOSE COUPLED
AHLSTAR A, N AND W DEGASSING UNITS FOR STABILITY AND RELIABILITY
KEY CHARACTERISTICS
Capacities 6,000m3/h/24,000USgpmHeads 160m/525ftPressures 25bar/360psi, dependingonmaterialandsizeTemperatures 210°C/410°F
KEY CHARACTERISTICS
Capacities 600m3/h/2,600USgpmHeads 160m/525ftPressures 16/25bar,230/360psi, dependingonmaterialandsizeTemperatures 130°C/266°F
APPLICATIONS
• Developedespeciallyforpumpinghotliquorssuchasincontinuousandbatchdigest-ers(Ehydraulics).Centerlinesupporteddesignprohibitsheatandpressureshockdistortions
APPLICATIONS
• Forcleanandslightlycontami-natedliquids,viscousliquids,fibrousslurries,liquidscontain-inglargesolids,andliquidswithhighgascontentupto70%
KEY CUSTOMER BENEFITS
• AHLSTARA,NandWtypepumpscanbefittedwithself-primingordegassingunits,toenablethepumptobestartedfastandreliablywithanemptyinletpipeandtoallowittopumpliquidswithhighgascontent
• AHLSTARpumpwithself-primingunit,suchasLMorSliquidringpumpsandtheGM,GSorRgasseparatorunits,stabilizethepumpingofliquidscontainingupto40%weaklybondedgasesorupto70%stronglybondedgases
• Thedifferenceinpressurebetweenthepumpinletandthedegassingunitoutletortheinternalliquidringpumpeliminatesgasbubblesfromtheimpellerandthusstabilizesthesystemandsignificantlyincreasespumpefficiency
KEY CUSTOMER BENEFITS
• Theclosecoupleddesignwithstandardflangeorflange/feettypeelectricmotorsmakesinstallationquickandeasy,thusreducingthetotalinstallationcosts
APPLICATIONS
• Applicationswithhighgascontainingcleanorslightlycontaminatedliquids,viscousliquids,fibrousslurries,non-fibrousslurries,liquidscontaininglargesolids
• Degassinginhighandlowinletheadapplications(1)• Degassinginnegativeinletheadapplications(2)• Self-primingapplicationsreplacingcomplicate,weakandmoremaintenancerequiringsubmersibleandexpensiveverticalpumps(2)
• Replacingcomplicate,expensiveandhighbuildingrequiringclassicbarometriclegsystemse.g.waterseparatorandfilterapplications(3)
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The Sulzer product range includes several pump types designed for applications with special requirements in various pulp and paper mill processes. As the entire paper machine production passes through the headbox feed pump, it is one of the most critical pumps in the mill.
Pumps for Your Most Critical Applications and Demanding Processes
ZPP/Z22 HEADBOX FEED PUMP
AHLSTAR A PROCESS PUMPS FOR HEADBOX APPLICATION
KEY CHARACTERISTICS
Capacities 30,000m3/h/130,000USgpmHeads 220m/720ftPressures 16/25bar,230psi/360psi, dependingonmaterialandsizeTemperatures 140°C/280°F
KEY CHARACTERISTICS
Capacities 11,000m3/h/55,000USgpmHeads 160m/525ftPressures 16/25bar,230/360psi, dependingonmaterialandsizeTemperatures 180°C/355°F
APPLICATIONS
• Forapplicationswithspecialrequirementsinvariouspulpandpapermillprocesses
APPLICATIONS
• Forapplicationswithspecialrequirementsinvariouspulpandpapermillprocesses
KEY CUSTOMER BENEFITS
• Designedespeciallyfortoday’shigh-speedpaperandboardmachinesrequiringminimumpulsation,absolutereliabilityandhighefficiency
• Precisioncastingsfromourownfoundryareakeyfactorinfulfillingthelowpulsationrequirements
• High-qualitysurfacefinishingeliminatesfiberhang-uporbuild-upofdeposits• Provenreliabilitywithvariouspapergradesinmostworld-recordpaperandboardmachines
KEY CUSTOMER BENEFITS
• Especiallywell-suitedforthelatesthigh-speedpaperandboardmachinesrequiringminimumpulsation,absolutereliabilityandhighefficiency
LSP/LST TWO-STAGE LOW SPEED HIGH PRESSURE PUMP
KEY CHARACTERISTICS
Capacities 1,100m3/h/4,760USgpmHeads 230m/750ftPressures 25bar/360psiTemperatures 180°C/355°F
APPLICATIONS
• Forpumpingmake-upandwashliquorincontinuousdigesterservice
KEY CUSTOMER BENEFITS
• Atwo-stagepumpwithbackpull-outdesignforeasymaintenance• SpecialhydraulicswithlowNPSHrvalue
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MBN MULTISTAGE RING SECTION PUMP
KEY CHARACTERISTICS
Capacities 700m3/h/3,080USgpmHeads 900m/2,950ftPressures 100bar/1,450psiTemperatures 180°C/355°F
APPLICATIONS
• Forcleanorslightlycon-taminatedliquidsinshowerwater,sealingwater,boilerfeedwaterapplications,whereahighpressure/highheadisneeded
KEY CUSTOMER BENEFITS
• Featuresourinnovativepolygonfitbetweenimpellers–nokeysneeded• Maintenance-freedynamicseal,mechanicalsealsandglandpackingareavailableforshaftsealing
• Easytomaintain–needingonlyonerollerbearingunitandoneshaftseal
NKP/NKT AND WKP/WKT NON-GLOGGING CANTILEVER PUMPS
NVP/NVT NON-GLOGGING VERTICAL PUMP
MC/MD HIGH-PRESSURE MULTISTAGE PUMP
KEY CHARACTERISTICS
Capacities 430m3/h/1,900USgpmHeads 60m/200ftPressures 10bar/150psi, dependingonmaterialandsizeTemperatures 95°C/205°F
KEY CHARACTERISTICS
Capacities 1,200m3/h/5,400USgpmHeads 85m/280ftPressures 10bar/150psi, dependingonmaterialandsizeTemperatures 95°C/205°F
KEY CHARACTERISTICS
Capacities 1,000m3/h/5,000USgpmHeads 2,400m/8,200ftPressures 330bar/4,790psiTemperatures 210°C/410°F
APPLICATIONS
• Forwastestock,slurriesandwastewatercontaininglargesolidparticles
APPLICATIONS
• Forwastestock,slurriesandwastewatercontaininglargesolidparticles
APPLICATIONS
• Forcleanliquidsinrecoveryboilerfeedapplications
KEY CUSTOMER BENEFITS
• ExceedsrequirementsofinternationalISO5199standard• Unique,patentedandsuperiordesignfeaturesminimizelife-cyclecosts• Suitableforalltypesofsevereapplicationsinsealpitsandfloorchannels
KEY CUSTOMER BENEFITS
• Highefficiencyandwidehydrauliccoverage• SpecialhydraulicswithlowNPSHrvalueprovidecavitation-freefunctioningandlownoiselevel
• PERMAVOR®liftoffdeviceforextendedservicelife
Vertical Pumps
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RECYCLED FIBER LINE
MECHANICAL PULP LINE
KRAFT PULP BLEACHING LINE
POSTFLOTATION
RECYCLEDPAPER
HC DISPERSION HC PEROXIDE MC DITHIONITE
STORAGE TOWER
REPULPING
COARSE SCREENING
FLOTATION
CLEANING
FINE SCREENING
REFINING &SCREENING
HC PEROXIDEMC PEROXIDE
STORAGE TOWER
CHIPS
KNOTTING &SCREENING
BLEACHING
O2 DELIGNIFICATION BLEACHINGFEED TANK
BROWN STOCKWASHING
BLOW TANK
STORAGE TOWERD1EOPD0
Sulzer’s MCE™ pumping systems for medium consistency (MC®) stock have proven to be the most reliable solution in the pulp and paper industry. Sulzer utilizes application-related Fluider™ technology when selecting pumping solutions for pulp and paper mills.
THE FLUIDER™ TECHNOLOGY INCLUDE PROVEN PATENTED STOCK PUMPING RANGES:
• MCE™ Pumping Systems• LCE™ Pumping Systems• KCE™ Pumping Systems
KEY CHARACTERISTICS
Headsupto250m/820ftFrom20to9,000ADMT/dConsistencyrange6-18%
KEY CUSTOMER BENEFITS
• Highestefficiency,reducingpowerconsumptionandinstallationcosts• Correctfluidizationpreventsfiberover-treatment• Degassingalternativesincludeabuilt-indegassingsystem,aseparateexternalMDSdegassingsystem,anddegassingwithoutavacuumpump
• High-temperaturepumping• Lowandhighinletlevelpumping• One-driveunitsysteminmostapplications• Provenlong-lifemechanicaldesign
Rely on the Pioneers in the Medium Consistency (MC®) Technology
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MCE™ PUMPING SYSTEM
KCE™ PUMPING SYSTEM
SX CHEMICAL MIXER
LCE™ PUMPING SYSTEM
MC® DISCHARGE SCRAPER AND THE TOWER DISCHARGE PUMPING
MC® DISCHARGER
APPLICATIONS
• ThemostadvancedpatentedMC®pumpingtechnologyforallpulpandpapermillapplications
APPLICATIONS
• ThemostefficientpumpingtechnologyforallpulpandpapermillapplicationswhenfeedingpresswashersintheSemi-MC™(intermediateconsistency)rangeandhighvolumeflows
APPLICATIONS
• Formixingbothgaseousandliquidbleachingchemicalsaswellassteamintothepaperstock
APPLICATIONS
• Themostefficientpumpingtechnologyforrecycledfiberandmechanicalpulplineapplications
APPLICATIONS
• Fordischarginghighconsistencytowers.
• Capabilityto13%towerconsistencywithoutdilution,andto20-35%towerconsistencywithdilution.
• Outletconsistencytypically8-13%
APPLICATIONS
• Fordividingandcontrollinghigh-consistencystockflowandfordischargingtowersorreactors
• Forremovinggasfromtheprocess
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Sulzer has a unique knowledge of the pulp and paper industry’s agitation processes and requirements. With more than 30 years experience in in this industry, we can help you succeed in today’s most challenging mixing tasks.
TMS IN CHEMICAL PULP MILLS
TMS IN MECHANICAL PULP MILLS
TMS IN RECYCLED FIBER LINES
TMS IN PAPER MILLS
Sulzer TMS – The Tower Management System for the Pulp and Paper Industry
REPULPING
COARSE SCREENING
FLOTATION
CLEANING
FINE SCREENING
THICKENING
DISPERSION
POST FLOTATION
THICKENING
HC
REFINING &SCREENING
THICKENING
WASHING
THICKERING
DISPERSING
WASHING
HC
BLEACHING
BROWN STOCK WASHING 02-DELIGNIFICATION
KNOTTING & SCREENING WASHING
STOCK PREPARATIONSHORT CIRCULATION
STOCK TOWERS BROKE TOWERS
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SALOMIX® VULCA*
VULCA is a tower bottom center fillet pillar
SALOMIX® TES TOP ENTRY SPREADER*
TES spreads stock evenly on the top surface to control the flow in the upper, high-consistency part of the tower. The quality of the discharged stock remains good.
SALOMIX® GLI*
GLI is a special center fillet located at the bottom of the storage tower.
KEY CUSTOMER BENEFITS
• WhileVULCAstandsatthetowerbottom,fillingandpumpingstockthroughVULCAsavespumpingenergy,boostsbottomzonemixing,andpreventsthemixingofairintothestockatlowstocklevels
KEY CUSTOMER BENEFITS
• Createsauniformcontinuousdownflow,withnostagnantzones• Variablerotatingspeedalwaysspreadsafreshtoplayerofstock,regardlessofthesurfacelevel
• Preventschannellingandairentrainmentintothestock
KEY CUSTOMER BENEFITS
• Enablestrouble-freeoperationofhigh-consistencystorageandbleachingtowerswithalargebottomzoneusingseveralagitators
• Ensureseffectivemixing,anddilutionisintensifiedbybaffles• Createsawellcontrolledmixing/dilutionzonetothetowerbottom• Separateseffectivelythestoragezoneandtheactivemixinganddilutionzoneofthetower,thusgivingapowerfultooltoensureevendischargeconsistencyandgoodoperationofthetower
* Patented
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TES spreads stock evenly on the top surface to control the flow in the upper medium- or high-consistency part of the tower. The quality of the discharged stock remains good.
SALOMIX® TES Top Entry Spreader – Solving Your Storage Tower Problems
SALOMIX® TOP ENTRY SPREADER
CUSTOMER CASE: TES SOLVES RETENTION TIME PROBLEM
Acustomer’s2,000m3/70,600ft³storagetower,withanupperdiameterof12m/39ftandabottomdiameter6.5m/21ft,wasoperatingatlessthanhalfitstheoreticalretentiontimeorfourhoursforafullstocklevel.
TestrunresultsshowhowTEScorrectedthetoweroperationstoachievethecorrectretentiontime:
Towerlevel 89% 59%
Measuredaverageretentiontime 4h10min 2h10min
Theoreticalretentiontime 4h24min 2h16min
CUSTOMER CASE: TES SOLVES ENTRAINED AIR PROBLEM
Theaircontentofpulpinthecustomer’sstoragetowerwasfluctuatingbadlyandaveraging6%(bluecurveinthefigure).AfterinstallingTES,theaircontentdecreasedto2%andthevariationwasmarkedlyreduced,asshownbytheredcurve.
KEY CUSTOMER BENEFITS
• Createsauniformcontinuousdownflow,withnostagnantzones• Variablerotatingspeedalwaysspreadsafreshtoplayerofstock,regardlessofthesurfacelevel• Preventschannellingandairentrainmentintothestock
Aircontent
Time
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Sulzer agitators are designed for the demanding agitation applications in the pulp and paper industry. From the fiberline to the wastewater treatment you will find reliable Sulzer agitators handling the agitation requirements. But this without the input of too much power, to save energy costs for our customers.
Effective Agitation in the Pulp and Paper Industry
Agitationofpulpisademandingprocess.Thereareseveralfactorsthateffectonagitatorselection:• Typeofwoodusedforthepulp• Pulpingprocess• Consistency• Otherpulpproperties• Shapeoftheagitatedchest• Productionrateofthemill
Agitationisalsoneededinthecoatingkitchen,wherefillers,pigmentsandotheradditivesareproducedandstored.HereyoucanselectaverticalagitatorfromSulzer,especiallydesignedforthefluidpropertiesandrequiredlevelofagitation.
Sulzerhasalsodevelopedsuitableagitatorsforseveraldemandingagitationprocessesintheevaporationsandchemicalrecoveryplantsonincluding:• Mixingofashintothickblackliquor• Dissolvingofsmeltfromtherecoveryboilerintoweak
whiteliquor
Sulzeralsohasagitatorsdesignedfortreatmentofwastewaterfrompulpandpapermills.Forcoagulation,flocculationandotheragitationprocessesSulzercanprovidehighefficiency,lowpoweragitatorstohandleallagitationrequirementsinthewastewatertreatmentplant.
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Sulzer SALOMIX® and Scaba mixing and agitation technology offers a wide range of products for pulp and paper applications. Side-mounted horizontal and top-mounted vertical agitators guarantee effective agitating processes.
SALOMIX® and Scaba Mixing Technology Products for a More Reliable and Efficient Process
SALOMIX® Side-mounted Gear or Belt Driven Propeller Agitators
SALOMIX® SLF/STF GEAR DRIVE
SALOMIX® SLG/SLT GEAR DRIVE
SALOMIX® SLB /SLH, STB BELT DRIVE
SALOMIX® SLR/STR
KEY CHARACTERISTICS
Maximumagitated Upto6%consistency
Propellerdiameters 800,1,000and1,250mm/ 30,40and50inPower 7.5to55kW/10to75hp
KEY CHARACTERISTICS
Maximumagitated Upto6%consistency
Propellerdiameters 500to1,700mm/20to65in
Power 5.5to90kW/7.5to120hp
KEY CHARACTERISTICS
Maximumagitated Upto6%consistency
Propellerdiameters 500to1,700mm/20to65in
Power 5.5to90kW/7.5to120hp
KEY CHARACTERISTICS
Maximumagitated Upto6%consistency
Propellerdiameters 315to800mm/12to30in
Power 2.2to11kW/3to15hp
APPLICATIONS
• Forallstockagitatingprocesses
APPLICATIONS
• Forallstockagitatingprocesses
APPLICATIONS
• Forallstockagitatingprocesses
• SLHforgreenliquordissolvingtank
APPLICATIONS
• Forwhitewatertanksandsmallerstocktanks
KEY CUSTOMER BENEFITS
• Highefficiencyresultsinenergysavingsandimprovedagitation• Cast,four-bladed,adjustablepropellerbladesgiveaccuratepowercontrol• Conicalbodyshapesupportsthepropellerandensuresvibrationfreeoperation• Uniquesolutions
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SALOMIX® and Scaba Mixing Technology Products for a More Reliable and Efficient Process
SALOMIX® L TOP-MOUNTED GEAR OR BELT DRIVEN AGITATOR
The L series covers gear or belt driven agitators mounted vertically on the tank top or bottom flange.
SCABA TOP-MOUNTED GEAR OR BELT DRIVEN AGITATOR
The top-mounted series covers gear or belt driven agitators mounted vertically on the tank top or bottom flange.
SCABA SIDE-MOUNTED BELT DRIVEN PROPELLER AGITATOR
KEY CUSTOMER BENEFITS
• Versatileimpelleroptionsmeetanyprocessneedsincompliancewiththerheologyofthemixedfluid
• Maximummodularcomponentflexibility• Applicablefortanksfrom1to2,500m³/88,285ft
KEY CUSTOMER BENEFITS
• Dryinstalledagitatorsrelyonadeepprocessknowledge,whichenableustotailor-maketheagitatorstomeetyourspecificneed.Thisensurestherequiredprocessresultwithaminimumenergyinput
• Versatileimpelleroptions• HighefficiencySHPpropellers• Goodaxialflow
KEY CUSTOMER BENEFITS
• Sturdyconstructionwithrigidshaftandbearings• Highefficiencyresultsinenergysavingsandimprovedagitation• HighflowSHP1andSHP18propellersareusedtogenerategoodaxialflow• Bothmechanicalsealsandstuffingboxalternatives• Possibilitytochangesealwithoutemptyingthetankwithstuffingbox
KEY CHARACTERISTICS
Impellerdiameter Upto5,500mm/217inShaftLength Upto30m/100ftPower Upto450kW/600hp
KEY CHARACTERISTICS
Impellerdiameter Upto6,000mm/236inShaftlength Upto30m/100ftPower Upto450kW/335hp
KEY CHARACTERISTICS
Stockconsistency Upto6%Agitatedvolume 735upto1,450mm/ 29upto57inPower 2.2upto200kW/ 3upto270hp
APPLICATIONS
• Forstoragetowers,dissolvers,reactors,andproductionvessels
• Wastewatertreatment
APPLICATIONS
• Forallstockagitatingprocesses
APPLICATIONS
• Forstoragetowers,dissolvers,reactors,andproductionvessels
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Growing environmental awareness and increasing demands on wastewater gives higher requirements on the effluent treatment. Many pulp and paper mills are now leading the way of applying groundbreaking technologies and bringing significant environmental and economical benefits.
Meeting Today’s Challenges within Wastewater Treatment
Requirementsofthewastewaterindustryareverydiffer-entdependingontheprocess,andthecompositionfromableachedpulplinewillbeverydifferentfromafinepapermill,atissuemachineorwhatcomesfromamechanicalfiberline–bothregardingamountoffibersandsuspendedsolids,oxygenrequirementintheaerationprocessortheseasonalchanges.
Sulzerhasadeepknowledgeinwastewatertreatmentandwhencombiningtheproductrangeofprocesspumpswithagitators,submersiblepumpsandmixers,aeratorsandcompressorswecanofferyougreatoptionsforenergyef-ficientsolutionsfornow–andforyourfutureoperation.
InadditiontotheAHLSTARrange,Sulzeralsooffersthefollowingdedicatedproductstoperfectlymeetyourvari-ouswaterandwastewatertreatmentapplicationneeds:
SUBMERSIBLE SEWAGE PUMP TYPE ABS XFP
AHLSTAR A, N AND W SELF-PRIMING GAS REMOVAL PUMPS
KEY CUSTOMER BENEFITS
• SignificantenergysavingswithhighefficiencyhydraulicsandIE3motor• Longtermreliabilitywithrigidshaftandbearinglifetime100,000h• Impellersdesignedspecificallyforwastewaterandoptimizedforraghandling• Minimum75mmfreesolidspassage• Submersedordryinstalled• SizesuptoDN600and350kW
KEY CUSTOMER BENEFITS
• Versatile,reliable,high-efficiencyhydraulicsandmaterialoptions• Quickandeasyinstallation,safeoperation,easymaintenanceandservice• Noplugging• Innovativeandreliabledegassingandself-primingunits
KEY CHARACTERISTICS
Flow 7,200m3/h/22,220USgpmHead 78m/360ftTemperature 40°C/104°F
KEY CHARACTERISTICS
Capacities 11,000m3/h/55,000USgpmHeads 160m/525ftPressures 16/25bar,230/360psi, dependingonmaterialandsizeTemperatures 180°C/355°F
APPLICATIONS
• Rawwaterintake,wastewatertreatmentplant,wastewaterwithlargesolids,variouspumpingstationsofallsizes
APPLICATIONS
• Self-primingpumpsorforpumpingallkindofliquidswithhighgascontent,suchasvarioustypeofsludge
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TURBOCOMPRESSOR TYPE ABS HST
SUBMERSIBLE MIXER TYPE ABS XRW AND FLOW BOOSTER TYPE ABS XSB
SUBMERSIBLE AERATOR MIXER TYPE ABS OKI
The submersible aerator mixer, together with the high-speed turbo blower, is the key to solving many aeration problems in industrial applications. This freestanding unit is simple to position at the bottom of the tank, and can run as either an aerator or a mixer.
KEY CUSTOMER BENEFITS
• Ensuresthatyougetthehighestefficiencyforyourbiologicaltreatment• Nowearduetothemagneticbearings• Lubricationfree• Easyinstallationbyintegraldesign• Lownoiselevel:noneedforadditionalsoundproofing• Flowcontrolbyintegratedvariablefrequencydrive
KEY CUSTOMER BENEFITS
• Energyefficientdesign,suchasIE3motors,highefficiencypropellersandslowrunningdesign
• Self-cleaningpropellersprovidesvibration-freeoperation• Robustconstructionguaranteesuperiorreliabilityandlongoperatinglife
KEY CUSTOMER BENEFITS
• Highprocessefficiency• Designedfornon-cloggingoperation• Liftableandselfstanding,makingiteasytochangeoftheplantconfiguration—noneedtoemptythetank
• Canrunasanaeratorand/ormixeraccordingtoprocessrequirements
KEY CHARACTERISTICS
Airflow 700–16,000Nm³/h/ 25,000–560,000ft³/hPressurerange 30–125kPa/4–18PSIG
KEY CHARACTERISTICS
Propellerdiameter 210to2,750mm/8,3into9ftOperationalspeed High–Medium–MediumLow andLowspeed
KEY CHARACTERISTICS
Oxygentransfer Upto405kgO2/h/upto890lbO2/hMotorrange 3–37kW
APPLICATIONS
• Aerationfortreatmentofindustrialwastewater
APPLICATIONS
• Flocculation,flashmixer,neutralization,sludgetanks,chemicalstorage,anaerobicdigesteretc.
APPLICATIONS
• Forallsizesoftreatmentplants
APPLICATIONS
• Foraerationprocesses,inthepulpandpaperindustry
SCABA TOP-MOUNTED GEAR OR BELT DRIVEN AGITATOR
The top-mounted series covers gear or belt driven agitators mounted vertically on the tank top or bottom flange.
KEY CUSTOMER BENEFITS
• Dryinstalledagitatorsrelyonadeepprocessknowledge,whichenableustocustomizetheagitatorstomeetyourspecificneed.Thisensurestherequiredprocessresultwithaminimumenergyinput
• Versatileimpelleroptions• HighefficiencySHPpropellers• Goodaxialflow
KEY CHARACTERISTICS
Impellerdiameter Upto6,000mm/236inShaftlength Upto30m/100ftPower Upto450kW/335hp
E00579en(8)5.2014(1,000),Copyright©SulzerThisbrochureisageneralproductpresentation.Itdoesnotprovideawarrantyorguaranteeofanykind.Please,contactusforadescriptionofthewarrantiesandguaranteesofferedwithourproducts.Directionsforuseandsafetywillbegivenseparately.Allinformationhereinissubjecttochangewithoutnotice.
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