The Yuba AdvantageHeat Exchanger Solutions

Proprietary to SPX Heat Transfer LLC 2016

Certifications

Solution Overview

SPX Heat Transfer – An Industry Leader

SPX Heat Transfer LLC is committed to providing advanced engineering design, the highest quality fabrication, and turnkey field service for virtually any heat transfer need.

The Yuba® Advantage

• A proven track record:

o Yuba® has a record of excellence spanning 90+ years, 41 countries and more than 12,000 installations of heat exchange equipment.

o Yuba® has more cumulative years of design and manufacturing experience than any other manufacturer.

o Yuba® represents the highest standards for heat exchange equipment for power generation, electric utility, petrochemical, and other markets.

• Dependability for decades:

o There are more Yuba® heat exchangers in active service than any other brand.

o Field service experts are available to provide support for the life of the product.

• Quality:

o Every Yuba® heat exchanger is custom designed, then inspected and tested throughout the manufacturing process.

o At SPX Heat Transfer, quality also means an on-going focus on sustainability.

• Innovation: Hemilok ® Head Closure o The Hemilok® Channel is upset tolerant and withstands high pressures, high temperatures,

and high partial pressures of hydrogen.

o Hemilok® technology prevents large stresses inherent in other designs for base loaded units and provides the fatigue life required for cycling and load-following units.

o Full access to internal components results in easy maintenance, inspection, and access to the face of the tube sheet.

o Available in all sizes and high pressure applications, including supercritical applications with design pressures over 5,000 psi.

Proprietary to SPX Heat Transfer LLC 2016

Certifications

Certified Factory Services

Our scope of certified factory services include design, engineering, fabrication, testing, and quality assurance. Completion of these services include the following activities and resources:

Design and Engineering Services

Fabrication Expertise Testing and Quality Assurance

ü Each component custom designed for your system data, site requirements, and specifications

ü ASME Section IX Welder Performance Qualification

ü Certified welding inspectors

ü Efficiency of each element optimized for best heat rate

ü Hole tolerance </= 0.002” with drift < 0.0002”

ü Radiographic examination ü Liquid penetrant examination ü Ultrasonic examination ü Magnetic examination

ü Fully-staffed, in-house Engineering team using integrated CAD capabilities

ü Baseline eddy current testing of tubes

ü Service connections designed for static and dynamic reactions

ü Hydraulic, mechanical, and explosive tube to tube sheet expansion

ü Hydrostatic testing

ü Engineered analysis and studies, including: • Finite element analysis • Tube vibration analysis • Support loading • Structural• Tube bundle and heat

exchanger performance

ü Vertical turret lathes with 110" diameter capability; =/- 0.002” tolerance

ü Helium leak testing

ü Heat treatment furnace and local post-weld heat treatment capabilities

ü Chemical and metallographic sampling

ü Hemilock® head closure ü Safety Statistics: Incident rate consistently below national average ü Plasma and oxy fuel cutting

tables

Proprietary to SPX Heat Transfer LLC 2016

Certifications

Installation, Repair and Maintenance Services

SPX Heat Transfer offers comprehensive installation, repair and maintenance services. These services are available for Yuba® heat exchangers and those supplied by other manufacturers.

Installation Services

• Full turnkey installation: removal of existing equipment, site preparation, rigging and installation, and testing of new equipment.

• Supervision services: Oversight of your personnel or contract crews performing labor during site preparation and installation operations. Per Diem charges apply.

Maintenance and Repair Maintenance and repair services extend to heat exchange equipment regardless of age, condition, needs or OEM. SPX Heat Transfer field service team is committed to provide a comprehensive and value-driven source for a wide scope of aftermarket services:

• Emergency Remediation Services: On-site problem diagnostics, leak detection, repair and replacement of tube bundles, tube sheets, baffles and supports, and turnkey removal and replacement.

• Genuine OEM Parts and components for a broad range of thermal equipment including legacy brands and others.

• Preventive Maintenance and Repair Services: A full complement of consultative technical services to evaluate, diagnose, and maintain heat exchangers.

• On-Site Rebuilding and Reconstructive Services: Tube bundles, tube sheets, baffles and supports replacement, heat exchanger rebuild, removal and replacement, and field testing.

• EXTEND™ Preventative Maintenance Plan: Detailed inspection report, long term maintenance plan and service agreement, lifespan evaluation and life extension plan.

Proprietary to SPX Heat Transfer LLC 2016

Certifications

SPX Heat Transfer LLC Quality Assurance Program

Our Quality Assurance activities start at the proposal stage and continue through manufacturing and delivery. On receipt of a fully executed purchase order:

• Engineering analyzes the requirements and translates them into a mechanical design with detailed drawings.

• Purchasing procures material from our Approved Supplier portfolio.

• Quality Assurance develops procedures for non-destructive examination or inspection.

• Welding Engineering prepares and qualifies welding procedures for the project.

• Planning establishes a manufacturing and inspection schedule.

• When it is appropriate, Quality Assurance prepares a detailed inspection and test plan.

• Quality Assurance prepares shop travelers for fabrication and testing activities which are used to log all inspection and verification activities required by SPX Heat Transfer, the Authorized Inspector, or the Customer. This becomes a Quality Record.

• Material is received and inspected and the supporting certified material test reports are reviewed and accepted. The material is then released for manufacture.

• Fabrication progresses in accordance with the shop drawings and established procedures.

• All inspection and non-destructive testing is performed by qualified inspectors. Formal inspection reports are prepared and maintained as a Quality Record.

• Completed vessels are hydrostatically tested using demineralized water in the presence of the Authorized Inspector. The ASME Code plate is applied. The heat exchanger is then prepared for shipment.

• All nozzles will be provided with protective covers during shipment.

• Units will be shipped with positive nitrogen pressure.

YUBA-ADVANTAGE-16 | ISSUED 08/2016

COPYRIGHT © 2016 SPX HEAT TRANSFER LLC

In the interest of technological progress, all products are

subject to design and/or material change without notice.

Heat Exchanger Solutions

SPX HEAT TRANSFER LLC

2121 NORTH 161 EAST AVENUE

TULSA, OK 18017

610 250 1000 | custinfo@spxht.com

spxheattransfer.com