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JN Reddy J. N. Reddy e-mail: [email protected] Texas A&M University College Station, TX 77843-3123 USA THEORY AND ANALYSIS OF LAMINATED COMPOSITE AND FUNCTINALLY GRADED BEAMS, PLATES, AND SHELLS * This document contains a copy of the overheads used in the course. Much of the material used in the course comes from the instructor’s book, Mechanics of Laminated Composite Plates and Shells (2 nd ed., CRC Press, 2004); other material comes from the research publications of the lecturer.
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Page 1: THEORY AND ANALYSIS OF LAMINATED COMPOSITE …mechanics.tamu.edu/wp-content/uploads/2017/03/01_Composite... · THEORY AND ANALYSIS OF LAMINATED COMPOSITE AND FUNCTINALLY GRADED .

JN Reddy

J. N. Reddye-mail: [email protected]

Texas A&M UniversityCollege Station, TX 77843-3123 USA

THEORY AND ANALYSIS OF LAMINATED COMPOSITE AND FUNCTINALLY GRADED

BEAMS, PLATES, AND SHELLS

* This document contains a copy of the overheads used in the course. Much of the material used in thecourse comes from the instructor’s book, Mechanics of Laminated Composite Plates and Shells (2nd ed., CRCPress, 2004); other material comes from the research publications of the lecturer.

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JN Reddy Preliminaries: - 2

Composite Materials: General Introduction Laminate Theories (CLPT and FSDT) Finite Element Models FGM Beams and Plates

Nonlocal Elasticity of Eringen for Beams Modified Couple Stress Theory of Beams and Plates Strain Gradient Theory of Srinivasa and Reddy Summary of the Course and Closing Comments

CONTENTS

THEORY AND ANALYSIS OF LAMINATED COMPOSITE AND FUNCTINALLY GRADED

BEAMS AND PLATES

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J N Reddy General Introduction 3

COMPOSITE MATERIALS: General Introduction

Composite Materials - Definition The Big Picture The Role of Stress Analysis Classification of Composites Advantages and Disadvantages of Composites Use of Composite Materials in Aerospace Structures Study Areas in Composites Structural Analysis of Composite Structures Mechanical Characterization

NOTE:Minor changes are made here and there to the viewgraphs without adding any major new material.

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JN Reddy

PRIMARY REFERENCEon mechanics of composite materials

J. N. Reddy, Mechanics of Laminated Composite Plates and Shells, 2nd ed., CRC Press, 2004 (introduction to the theory and analysis - analytical as well as FEM - of laminated composite plates and shells)

General Introduction 4

A list of papers authored by JN Reddy is provided at the end of this lecture notes. References to the works of many other authors can be found in References cited in the author’s papers.

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JN Reddy

COMPOSITE MATERIALS-Definition

Definition: Two or more materials combined on a macroscopic scale to form a useful third material

• Properties to be Improved: Strength, stiffness, weight, fatigue life, wear resistance, thermal insulation, thermal conductivity, corrosion resistance, acoustical insulation, etc.

General Introduction 5

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JN Reddy

THE BIG PICTURE

Materials CharacterizationStiffness, Strength, Toughness

Cost AnalysisCost/Performance, Trade-offs

Performance EvaluationDurability, Damage Tolerance

Manufacturing Process Modeling &

Simulation Tooling, Machining,

Assembly

General Introduction 6

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JN Reddy

THE ROLE OF STRESS ANALYSIS

Stress Analysis Stress/strain/Temp at

Critical Sites

Initial Deformation

Models

Service Loading

Damage Mechanisms Matrix Cracking, Delamination,

Viscoelasticity/aging, etc.

Damage MechanicsMicro/Meso/Macro Models

StiffnessDegradation

StrengthDegradation

Life Prediction

General Introduction 7

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JN Reddy

CLASSIFICATION OFCOMPOSITE MATERIALS

Fibrous composites: Fibers in a matrix

Particulate composites: Particles in a matrix

Combinations of above: Reinforced fiber-reinforced composites

Woven composites

Braided composites

Laminated composites: Layers of various materials (nano-composites)

General Introduction 8

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JN Reddy

Fiber-reinforced Composite Materials: Constituents

Fiber: Load-carrying agent

• Matrix: Supports and protects fibers, and transfers load between broken fibers

• Lamina: Basic building block; flat or curved arrangement of unidirectional or woven fibers in a matrix

στ

Fiber

FiberP

P

Matrixmaterial

characteristicdistance

(a)

σ

τ

σσ

(b)

springs represent the lateralrestraint provided by the matrix

σ

σ σ

1.5σ

τ

(c)

broken fiber

σσ

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JN Reddy

Classification ofComposite Materials

(a) Unidirectional (b) Bi–directional

(d) Woven(c) Discontinuous fiber

x

y

θ = 90°

θ= 0°

−θ

z

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JN Reddy

Woven Composites

General Introduction 11

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JN Reddy

Nanocomposites: Carbon Nanotubes

Carbon nanotubes can be viewed as a sheet of graphite that has been rolled in to a single tube. Carbon nanotubes can be single- or multi-walled.

General Introduction 12

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JN Reddy

Advantages/Disadvantages of Composites

Advantages Disadvantages• Weight reduction• High strength or stiffness to

weight ratio• Tailorable properties• Can tailor strength or stiffness

in the load direction• Longer life (no corrosion) •Lower manufacturing costs

because of less part count.•Inherent damping.•Increased (or decreased)

thermal or electrical conductivity

•Cost of raw material and fabrication

•Transverse properties may be weak.

•Matrix is weak, low toughness•Reuse and disposal may be

difficult•Difficult to attach.•Analysis is difficult.•Matrix subjected to environment

degradation.

General Introduction 13

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JN Reddy

Composite components are approximately15% of structural weight for civil aircraft.

For military aircrafts and helicopters, it is40% of structural weight.Earlier use of fibrous composites in aerospace are because of the potential for lighter structures as it affects fuel consumption, performance, and payload

Boeing 787 – more than 50% structure is made of composites

Composites in Aerospace Structures

General Introduction 14

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JN Reddy

Product Structuralitem

Primary structural

requirements

Primary design

Objectives

Aircraft

Helicopter

Airframe

Rotor blades

Understructure

Compressive strengthDamage toleranceJoint strengthDurability

Minimum weight

Tensile strengthStiffnessFatigue life

Maximum service

Maximum service life

Crashworthiness

Minimum weight

Minimum weight

StiffnessEnergy absorption

Design requirements and objective for aerospace vehicles

General Introduction 15

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JN Reddy

Design requirements and objective for aerospace and underwater vehicles

Rocket motor

Satellite

Motor casesnozzles

Rotor blades

Understructure

Tensile strengthResistance to elevated temperature

Minimum weight

StiffnessLow thermalexpansion

Survivabilityat 2000 C

Dimensional stability

Maximum depth

Minimum weight

Minimum weightCompression strength

and stabilityJoint integrity

Marine(sub-mercibles)

General Introduction 16

Product Structuralitem

Primary structural

requirements

Primary design

Objectives

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JN Reddy

CHOICE OF COMPOSITE MATERIALS

Reason for use

Material selected

Application/driver

Lower inertia, less deflection

High strength carbon/graphite-epoxy

Industrial rolls

Light weight, damage tolerance

High strength carbon/graphite, hybrids, epoxy

Trucks and buses to reduce environment pollutions

More reproducible complex surface

High strength or high modulus carbon, graphite epoxy

High special aircraft

General Introduction 17


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