There are (3) major Refineries in Iraq:

There are (3) major Refineries in Iraq:

1 -Doura Refinery – built in the Fifties of the last Century with a

capacity of (70) kb1/d which was increased to (110) k b1/d by adding

4) 10 (k b1/d units.

2 -Basrah Refinery - built in the seventies of the last Century with a

capacity of (140) kb1/d which was increased to (180) k b1/d by adding

4) 10 (k b1/d units.

3 -Baiji Refinery- built in the seventies and eighties of the last Century

with a capacity of (290) kb1/d which was increased to (310) k b1/d by

adding 2 (10) k b1/d units.

All these refineries .were simple designed to produce white

products not exceeding (50 -55%) of the feed crude. Only

Baiji has a hydrocracker units of (30)kb1/d capacity.

All three refineries have lube oil plants of various capacities.

These refineries sustained severe damage during the 1991

gulf war . They were all fixed and put int operation within

2- 3 months from the end of the said war , but were not

restored to a healthy state . The long period of UN sanction

inflicted more damage due to disrepair&lack of maintenance.

Period April 2003 – Dec 2008 The operation of refineries was adversely affectedby the security situation.

Insurgent & terrorist attacks targeted crude oil& product pipe lines.Refineries suffered frequent stoppage of operation ,either due to lack of crude oil or inability to evacuate products. This applies to the period 2005 – 2007 .

In 2008 there is a definite improvement in the operation thus the daily average for refining has been gradually increasing coupled with decrease ofoil products imports .

Status End 20101- MIDLAND REFINERIES

A- Doura Refinery

Installed Capacity : 210kb 1/d.

- 2 new CDUs,each of 70 kb1/d - both in operation.

- A third Hydrotreater Reformer Unit 10 kb1/d – procurement phase.

- Isomerisation Unit 10 kb1/d – Civil work & supply of equipment phase.

- A power generation station 50 mw – under construction.

- One New Boiler 150 ton/h with Demin Water Unit –completed & in

operation. Second New boiler 150 ton/h under construction.

- An RFCC Unit 40 kb1/d – FEED Package awarded.

- New Cooling Tower – Contract awarded.

Lube Oil Plants

There are 3 Lube Oil plant:

-No:1 – completed 1959 by Foster wheeler - capacity 25 kton/y

present operation at 85% of capacity.

-No:2 – completed 1969 by Snam Projetee – capacity 36 kton/y present operation at 77% of capacity

-No:3 – completed 1978 by Nigata – capacity 60 kton/y- present operation at 94% of capacity

A- Doura Refinery

Future Plans -Replacement of 3 CDUs 70 kb1/d total capacity with one CDU

unit 70 kb1/d .

-Additional treatment of Industrial water including circulation of treated water.

-Improvement of Flare system to reduce emmissions.

-Complete renovation of lube oil plants.

-Replacement of old reformer units with new ones.

-New Gas Oil hydrotreater units

A- Doura Refinery

Status End 2010MIDLAND REFINERIES

B- Najaf Refinery:

- 3 Distillation Units , (10)kb1/d each – in operation.

- A Naphtha Hydrotreater & Reformer unit with all related utilities in the engineering phase.

- Asphalt unit – planned.

Status End 2010MIDLAND REFINERIES

C- Samawa Refinery

-3 Distillation Units , (10)kb1/d each – in operation.

- A Naphtha Hydrotreater & Reformer unit with all related utilities in the engineering phase.

- Asphalt unit – planned

Status End 20101 -MIDLAND REFINERIES

D- Diwanya Refinery

- One Distillation Unit , (10)kb1/d in operation.

- 2rd Distillation Unit , (10)kb1/d under fabrication.

Status End 20102 -NORTH REFINERIES

A- Baiji Refinery Complex – Capacity 310 kb1/d. - New Isomeration Unit – 19.6 kb1/d – Final stages of

construction. - 6 New boilers – 400 ton/hr total capacity -under construction.

- New power generation plants (85)mw – contracted. - New LPG unit for North Refinery , 400 tons/d – Award of

contract under processing. - Upgrading of Waste Water Treatment System – under

implementation. - Re-construction of (51) storage tanks – 9 Nos complete, 80%

completion of remaining tanks. - Rehabilitation & De- bottle necking of Hydro- Cracker Unit –

under evaluation with Designer & Supplier. - New FCC unit 50 kb1/d – Feasibility Completed


A-Baiji Refinery Complex -Lube Oil Plant , 250 kton/y – at present one train 125 kton/y is

in operation. Second train is under rehabilitation. B- Kirkuk Refinery

- 3 CDU 10kb1/d each – in operation.

C- Kasak Refinery - one 10 kb1/d unit – in operation.

- Second 10 kb1/d unit - civil work construction. - Waste Water Treatment Unit – under construction.

- New Storage Tanks – under construction.


D- Qayarah Refinery - 4 Old Asphalt Units, one 180 cum /d & three 360 cum/d each -

only one unit 360 cum/d is in operation at 50% capacity. other units are under rehabilitation.

- A new Asphalt Unit is planned . - One 10kb1/d CDU operating on Kirkuk Crude - installed.

- 2rd 10kb1/d CDU operating on Kirkuk Crude - under installation. - 8 storage tanks –under construction.

E- Seeniyah Refinery - Three 10 kb1/d units – in operation

- 10 storage tanks – under construction. - Waste Water Treatment unit – under construction.


F- Haditha Refinery - 2 units , 16 kb1/d total capacity – in operation.

- 12 storage tanks – under construction. - Waste Water Treatment Unit – planned.

Future Plans - Rehabilitation of Gas Oil Hydrotreating Units.

- Rehabilitation & upgrading of lube plant. - Replacement of old reformer units .

Status End 20103 -SOUTH REFINERIES

A- Basrah Refinery

- New (70) kb1/d Distillation Units with an LPG unit (300) ton/d- under construction.

- Third Hydrotreater Platformer Unit 10kb1/d -under construction.

- New LPG unit (200) ton for Train(1) – procurement phase

- New Isomeriation Unit (11) kb1/d - Delivery of equipment & Site preparation.

- 3 New Boilers , 100 ton/h each – under installation.

- New Waste Water Treatment Plant – Awarded.

- New cooling Tower – under construction.

- New FCC Unit 30 kb1/d – FEED package preparation phase.

- Replacement of old reformer units .

Future Plans

-New Utility Package.

-New Gas oil Hydrotreatment Unit- Design completed.

-New Naphtha hyrotreater unit 15 kb1/d.

-Upgrading of Instrumentation & Control.

-Improvement of Flare System to reduce emmissions.

-Up grading of waste water system & recirculation of treated water.

Status End 20103 -SOUTH REFINERIES

B – Nasiriyah Refinery

- 3 Distillation Units , (10)Kb1/d each in operation.

- A Hydrotreater Reformer unit with all related utilities- Engineering phase .

- A Waste Water Treatment unit – Evaluation of offers.

- An Ro unit 50m3/h completed & in operation.

- Expansion of utilities & tankage – planned.

C- Missan Refinery

- 3 CDUs , 10 kb1/d each – installed & in operation

-year : 2004 404 k b1/d : = -2005 377= : = -2006 356= : = -2007 329= : = -2008 443 = : = -2009 447 =

: = -2010 523= ( Jan- Oct)

Year ton/d Total Value

2004 3658.6 1731.2 million $

2005 7706.3 4517.2= =

2006 2302.7 3517.9= =

2007 2402.5 1749.8= =

2008 2603.4 2345.6= =

2009 2016.0 1272.4= =

2010 1472.0 1077.0= =

End of Aug

*Import for Ministry of Electricity is not included

Consumption of white Products

3000

5000

7000

9000

11000

13000

15000

17000

19000

21000

1975 1980 1985 1990 1995 2000 2005 2010

LegendGasoline

Gas Oil Kerosene

NEW REFINERIES

11 - -Karbala RefineryKarbala Refinery

Capacity 140 000 BPSDCapacity 140 000 BPSD

SITE INFORMATION :

Kerbala Refinery is located about (110) KM South west Of Baghdad.

Area : 4 X 3 Km2 Coordinate U.T.M : .

N : 3580000E : 415000

PROCESS UNITS

1- Atmospheric Distillation Unit (140.000 BPSD)

2- Vacuum Distillation Unit (72.000 BPSD)

3- Naphtha HDS Unit (41.500 BPSD)

4- Reforming Unit (CCR ) (25.500 BPSD)

6- Kerosene HDS Unit (20.000 BPSD)

7- Gas Oil Hydro-Treating Unit (28.000 BPSD)

8- Vacuum Gas Oil Hydrotreater Unit (36.000 BPSD)

9- Fluid Catalytic Cracking Unit (FCC) (31.500 BPSD)

10-Polynaphtha Unit (11.500 BPSD)

11- Hydrogen Production Unit (2X36000 M3/HR )

12- Sulphur Recovery Unit (2 X 180 TPSD)

13- Blown Asphalt Unit (1000 TPSD)

5- C5/C6 Isomerization Unit (12.500 BPSD)

Products Specification will be according to EURO-4 as minimum required.Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .

PRODUCTSPRODUCTS

LPGLPG

GASOLINE (Unleaded Premium, Regular)GASOLINE (Unleaded Premium, Regular)

KEROSENE & ATKKEROSENE & ATK

GAS OIL (Diesel)GAS OIL (Diesel)

HEAVY GAS OIL (Heavy Diesel)HEAVY GAS OIL (Heavy Diesel)

BLOWN ASPHALT (Paving & Many Types of Industrial Blown Asphalt)BLOWN ASPHALT (Paving & Many Types of Industrial Blown Asphalt)

FUEL OIL ( less than 15% vol . of crude)FUEL OIL ( less than 15% vol . of crude)

SULPHURSULPHUR

ELECTRICAL POWER 400 MWELECTRICAL POWER 400 MW

Expected Product Quantities :

PRODUCTSTh.M3/SD

LPG160 T/SD

GASOLINE8.750

ATK/KEROSENE3.000

DIESEL3.85

HEAVY DIESEL0

FUEL OIL3.7

ASPHALT1000 T/SD

SULPHUR175 T/SD

ELECTRICITY100 MW

22--Maissan RefineryMaissan Refinery Capacity 150 000 Capacity 150 000

BPSDBPSD

SITE INFORMATION :

Maissan Refinery is located about )400( KM South Of Baghdad.

Area :) 2 X 3( Km2 Coordinate U.T.M : .

N : 3537000E : 730000

PROCESS UNITS


2-Vacuum Distillation Unit (82,300 BPSD)

3-Naphtha Hydro-Treating Unit (31,800 BPSD)

4- Reforming Unit (CCR) (22,500 BPSD)

5-C5/C6 Isomerisation Unit (11,600 BPSD)

6-Saturated LPG Treatment Unit (2,200 BPSD)

7-Kerosene Hydro-Treating Unit (16,700 BPSD)

8-Gas Oil Hydro-Treating Unit (30,300 BPSD)

9-Vacuum Gas Oil Hydro-Cracking Unit (56,300 BPSD)

10-Solvent De-Asphalting Unit (46,700 BPSD)

11-Deasphalted Oil HDT Unit (27,600 BPSD)

12-Fluid Catalytic Cracking (FCC) (42,300 BPSD)

13-Unsaturated LPG Treatment Unit (9,800 BPSD)

14-C3/C4 Alkylation Unit (9,800 BPSD)

15-N C4 Isomerisation Unit (4,000 BPSD)

16-Hydrogen Production Unit (125,000 M3/Hr )

17-Sulphur Recovery Unit (490 TPSD)



PRODUCTSPRODUCTS

LPGLPG

GASOLINE (Unleaded Premium, Regular & Super)GASOLINE (Unleaded Premium, Regular & Super)




ASPHALT (Paving & Many Types of Industrial Blown Asphalt) ASPHALT (Paving & Many Types of Industrial Blown Asphalt)


SULPHURSULPHUR



PRODUCTSTh.M3/SD

LPG250 T/SD

GASOLINE9.000

KEROSENE / ATK2.650

DIESEL7.650

HEAVY DIESEL0.8

FUEL OIL0.432

ASPHALT490 T/SD

SULPHUR490 T/SD

ELECTRICITY500 MW

33 - -Al-Nassiriya RefineryAl-Nassiriya Refinery Capacity 300 000 BPSDCapacity 300 000 BPSD

SITE INFORMATION :

Al-Nassiriya Refinery is located about )400( KM South Of Baghdad.

Refinery Area 5.6 Km2 Coordinates U.T.M : .

N : 3413750E : 622900

PROCESS UNITS (ALTERNATIVE ONE)

1- Atmospheric Distillation Unit

2- Naphtha Hydro Desulphurization Unit

3- Catalytic Reforming Unit (CCR)

4- Light Naphtha Isomerization Unit

5- Kerosene Hydro-Desulphurization Unit

6- Light Gas Oil Hydro-Desulphurization

7- Vacuum Distillation Unit

8- Vacuum Gas Oil Hydro-Desulphurization Unit

9- Vacuum Gas Oil Catalytic Cracking Unit (FCC)

10- Vacuum Gas Oil Hydorcracking Unit

11- Blown Asphalt Production Unit

12- C3, C4 Olefins Alkylation Unit

13- NC4 Isomerization Unit

14- Hydrogen Production Unit

15- Gas Sweetening Unit

16- Sulphur Recovery Unit

17- LPG Production Unit

PROCESS UNITS (ALTERNATIVE TWO)



3- Catalytic Reforming Unit( CCR)






9- Vacuum Gas Oil Fluid Catalytic Cracking Unit(FCC)

10- Vacuum Gas Oil Hydorcracking Unit

11- Vacuum Residue Solvent Deasphalting Unit (SDA)

12-DAO Hydro-Desulphurization Unit






18 -LPG Production Unit

19-Blown Asphalt Production Unit

PROCESS UNITS (ALTERNATIVE THREE)









9- Vacuum Gas Oil Fluid Catalytic Cracking Unit (FCC)

10- Vacuum Gas Oil Hydrocracking Unit

11- Vacuum Residue H.Oil Unit


13- C3,C4 Olefins Alkylation Unit






PROCESS UNITS (ALTERNATIVE FOUR)









9- Vacuum Gas Oil Fluid Catalytic Cracking Unit (FCC)

10- Vacuum Gas Oil Hydrocracking Unit

11- Vacuum Residue Coking Unit








PROCESS UNITS (ALTERNATIVE FIVE)







7- Atmospheric Residue Hydro-Desulphurization Unit

8- Atmospheric Residue RFCC Unit (for gasoline production)

9- Atmospheric Residue RFCC Unit (for diesel production)








PROCESS UNITS (ALTERNATIVE SIX)


2- Naphtha HDs Unit






8- (VGO / DAO) Catalytic Cracking Unit

9- Vacuum Residue SDA Unit

10- (VGO / DAO) Hydorcracking Unit

11- VGO / DAO HDS



14- Hydrogen Production Plant






PRODUCTSPRODUCTS

LPGLPG

GASOLINE Unleaded (Premium, Regular & Super)GASOLINE Unleaded (Premium, Regular & Super)




ASPHALT (Paving & Many Types of Industrial Blown Asphalt)ASPHALT (Paving & Many Types of Industrial Blown Asphalt)


SULPHURSULPHUR



PRODUCTSTh.M3 /D

LPG1200 T/D

GASOLINE14.000

KEROSENE /ATK7.000

DIESEL12.000

HEAVY DIESEL4.000

REFINERY FUEL OIL6.500

ASPHALTT/D

SULPHURT/D

ELECTRICITY400-600 MW

44--Kirkuk RefineryKirkuk Refinery Capacity 150 000 BPSDCapacity 150 000 BPSD

SITE INFORMATION :

Kirkuk Refinery is located about )300( KM North Of Baghdad.

Area :) 2 X 3( Km2 Coordinate U.T.M : .

N : 3937794E : 431192

PROCESS UNITS


2-Vacuum Distillation Unit (60,000 BPSD)

3- Naphtha Hydro-Treating Unit (42,900 BPSD)

4- Reforming Unit (CCR) (29,600 BPSD)

5-C5/C6 Isomerisation Unit (13,200 BPSD)

6-Saturated LPG Treatment Unit (5,000 BPSD)

7-Kerosene Hydro-Treating Unit (15,700 BPSD)

8-Gas Oil Hydro-Treating Unit (35,900 BPSD)

9-VGO Hydro-Cracking Unit (MHC) (36,300 BPSD)

11-Unsaturated LPG Treatment Unit (9,100 BPSD)

12-C3/C4 Alkylation Unit (9,100 BPSD)

14-Hydrogen Production Unit (50,000 M3/Hr )

15-Sulphur Recovery Unit (292 TPSD)


13-N C4 Isomerisation Unit (3,100 BPSD)

10-Fluid Catalytic Cracking (FCC) (23,900 BPSD)

PRODUCTSPRODUCTS

LPGLPG

GASOLINE Unleaded ( Premium, Regular & Super)GASOLINE Unleaded ( Premium, Regular & Super)

KEROSENE &ATKKEROSENE &ATK

GAS OIL (DIESEL)GAS OIL (DIESEL)

HEAVY GAS OIL (HEAVY DIESEL)HEAVY GAS OIL (HEAVY DIESEL)

ASPHALT (Paving & Many Types of Industrial Blown Asphalt)ASPHALT (Paving & Many Types of Industrial Blown Asphalt)

SULPHURSULPHUR





PRODUCTSTh.M3 /SD

LPG225 T/SD

GASOLINE10.250

KEROSENE /ATK3.450

DIESEL6.150

HEAVY DIESEL0.8

FUEL OIL0.265

ASPHALT490 T/SD

SULPHUR292 T/SD

ELECTRICITY400 MW

-Rehabilitation of the second train in Khor al Zubair –

South gas – under way.

-Rehabilitation of Sour gas treatment units at NGL

North Rumailah – under way.

-Studies for New slug catchers at khor al Zubair & NGL&

Sulphur recovery unit at North Rumailah –

under way.

Future Plans -Third Train in North Gas – Studies & Evaluation.

-Expansion of existing compressor stations for Rumailah,Zubair&West Qurna Fields to match future production levels from these fields.

-Expansion of NGL capacity of South Gas from present 1050 mmscf/d to 2500 mmscf/d.

-Implementing Sour Gas treatment & Sulphur recovery Units at Khor al Zubair.

-Building Power generation at Khor al Zubair.

-Rehabilitation of LPG & Ng Export Terminal at Khor al Zubair.

Present Installed Refining Capacity1 -Salah al Din Complex – Baiji – 310 mb1/d

2 -Doura Refinery – Baghdad – 210 mb1/d

3 -Basrah Refinery – Basrah -140 mb1/d +

70mb1/d under construction

4 - -6 small refineries , 30mb1/d – 180 mb1/d

Kirkuk,Syniah-Baiji , Najaf,Samawa,Nasiriyah,Maisan

- 1 small refinery at Diwaniyah – 20 mb1/d

- 1 = = = Kasak –Neinewah – 10 mb1/d

- 1 = = = Haditha – Anbar – 16 mb1/d

Total- 886 mb1/d

+70 mba under construction

Operating Capacity

The average operating capacity is in the 580 – 620 mb1/d.

The short fall in refining capacity is due to

- Shortage in delivery of crude oil

- Frequent stoppages due to operational

problems

- Accumulation of fuel oil or Naphtha in small refineries .

Main Projects in Existing Refineries -3 Ismerisation Units at Baiji , Doura &

Basrah – under construction.-2 Gasoline Reformers at Doura & Basrah- Procurement &

Construction Phases. -Fcc unit at Basrah –FEED phase.

-Fcc unit at Doura–FEED phase. -Fcc unit at Baiji – Feasibility Completed.

-2Gas Oil Desulphurisation Units at Basrah & Doura- Bidding Stage .

-3 small Gasoline Reformer units at Najaf ,Samawa& Nasiriyah- Engineering phase.

-Power Generation Units at Doura & Baiji – under construction

Nassiryah Refinery Process UnitsDesign Capacity & Licensors

Unit nameLicensor

Saturated LPG Treater Units UOP

Naphtha Complex

Naphtha Hydrotreating Units UOP

Light Naphtha Isomerisation Units UOP

Continuous Catalytic Reforming Units UOP

Total for Naphtha Complex

FCC Complex

Vacuum Gas oil HydrotreatingUOP

Fluidised Catalytice Cracking Unit UOP

Unsaturated Gas Plant UOP

FCC Unsaturated LPG Treating Unit UOP


Unit nameLicensor

FCC ComplexUOP

Full Range Catalytic Naphtha Treating Unit UOP

Heavy Catalytic Naphtha Hydrodesulphurisation Unit UOP

Total for FCC Complex

C4 Isomerisation Unit Axens

H2so4 Alkylation Unit DuPont)Stratco(

Sulphuric Acid Regeneration Unit DuPont)Stratco(

Total

Hydrocracker Unit CLG


Unit nameLicensor

Hydrogen Production Units Tecnimont KT

Sulphur Recovery & Tail Gas Treating Units Tecnimont KT

Bitumen Blowing Unit Poerner

Kerosene Hydrotreater Units Axens

Gaoil Hydrotreater Units Axens

Total

Residue Hydrocracker Units Axens

Flue Gas Desulphurisation Unit SGS

Total

Karbala Refinery Process UnitsDesign Capacity & Licensors

Unit nameLicensor

Crude and Vacuum Distillation Basic Design by Technip

Naphtha Hydrotreating UOP

Isomerization UOP

Catalytic Reforming UOP

Kerosene Hydrodesulfurization Axens

Diesel Hydrodesulfurization Axens

VGO Hydrotreating UOP

Fluid Catalytic Cracking UOP

Poly Naphtha Axens

Asphalt Blowing Poerner

LPG Production Basic Design by Technip

Hydrogen Production Unit – Train 1 & 2 Haldor Topsoe

Gas Sweetening and Amine Regeneration Basic Design by Technip

Sour Water Stripper Basic Design by Technip

Sulphur Recovery – Train 1 & 2 KTI

Tail Gas TreatmentKTI

Missan Refinery Process UnitsDesign Capacity & Licensors

Unit nameLicensor

Fluid Catalytic Cracking –Unit 190 KBR USA LLC

Vacuum Residue Solvent De- asphalting ))ROSE(( –Unit 190 KBR USA LLC

Blown Asphalt –Unit 250 POERNER NGENIEUEGESLLSCHAFT MBH

Naphtha Hydrodesulphurization –Unit 120 AXENS

Continuous Catalytic Reformer –Unit 130 AXENS

Vacuum Gas Oil Hydro cracker–Unit 180 AXENS

De-Asphalted Oil Hydrdesulphurisation –Unit 240 AXENS

C5 & C6 Isomerisation Process –Unit 140 UOP Limited

C4 Isomerisation Process –Unit 270 UOP Limited

Saturated LPG Treatment ))SULFREX(( –Unit 155 AXENS

Unsaturated LPG Treatment ))SULFREX(( –Unit 210 AXENS

Kerosene Hydrodesulphurisation –Unit 160 HALDOR TOPSOE A/S

Light Gas Oil Hydrodesulphurisation –Unit 170 HALDOR TOPSOE A/S

Missan Refinery Process UnitsDesign Capacity & Licensors

Unit nameLicensor

Hydrogen Production –Unit 280 HALDOR TOPSOE A/S

C 3/ C4 Alkylation –Unit 260E.I du Pont Nemours and Company

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There are (3) major Refineries in Iraq:

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