Therm-L-Tec Building Systems LLC

THERM-L-BOND DOOR

Series 100

LIGHTWEIGHT SWING

PARTS AND MAINTENANCE MANUAL

Rev. A 10/2014

Index

Index 1Maintenance Instruction 2Specifications 3Parts List 4

Therm-L-Tec Building Systems, LLC.15115 Chestnut Street

Basehor, KS 66007U.S.A.

Tel: (913) 728 2662Web Site: http://www.thermltec.com

E-Mail: scole@themltec.com© 2014 Therm-L-Tec Building Systems, LLC

Page 1 of 5

Maintenance Instructions

1. Since the introduction of the Therm-L-Bond doors, we have always used materialsthat are easily cleaned and or maintaned. It has been our aim to provide a productthat does not require a great deal of “in plant” work on a regular basis, to have thedoor perform well for many years.

2. The standard doors provided will have the following finishes, or have a combinationof these materials.a. White, smooth or embossed, painted steel.b. White embossed Fiberglass Reinforced Plastic.c. Stainless steel.

3. Trim, hardware and track are either Stainless Steel, extruded plastics or HighDensity plastic materials. In order to clean any of these finishes, we recommendthat the following cleaning solution be used.

A cup of soilax, or other common detergent, in five gallons of warm water.In greasy conditions, a cup of household ammonia may be added.

The use of stronger caustic solutions will VOID our Warranty.

4. Following the washing down of the unit, it is recommended that a light applicationof talcum, or similar material, be made to the seals.

5. On a monthly basis it is suggested that the following be adjusted:a. On all doors the fit of the door plug to the frame be checked to see if there

is any change in the gasket sealing. Adjust the door so that the plug lightlycompresses the gasket. Operate sliding doors, manually to check for easymotion during operation.

b. Ensure the limits are correct for electric doors. Adjust as necessary.c. Check that freezer doors have the heaters working. All doors are sent with

a light activated switchable circuit breaker connection box to 120 VAC. If thelight is not ON, then check to see if the breaker has tripped and needs to bereset.

d. Ensure the bottom gasket are in good order and sealing well.e. Wipe the track on sliding doors. Static will pick up dust and dirt.f. Adjust the floor wedges as required to maintain good seal.g. Activate electric doors in the closing mode and test Safety Edge.

Page 2 of 5

THERM-L-BOND SERIES 100 DOORS

LIGHTWEIGHT INFITTING SWING COOLER AND FREEZER DOORS

SPECIFICATIONS

Furnish and install Therm-L-Bond Lightweight Series 100 Infitting [Cooler] [Freezer] cold storage doors as manufactured byTherm-L-Tec Building Systems L.L.C., Basehor, Kansas. Door panel to be clad with white painted embossed steel (see cladding options) with reinforcements for hardware attachmentand having a closed cell monolithic core. Insulation to be 4" or 6" having a “K” factor of .20 @ 75EF. Perimeter of door panel tobe encased with Stainless Steel that provides infitting configuration with gasket housing. Wood frame clad to be on all exposedsurfaces. Door to be factory mounted in frame complete with hardware and gasket.Gasket at side and head of door to be bulb-type of flexible grease resistant PVC and sweep type sill gasket.Hardware to be Stainless Steel to protect against corrosion and consist of cam lift hinges and safety release latch.Door assembly conforms to USDA (MID) sanitation requirements. Doors used on freezer applications to receive perimeter heatcable four sides. Sill heat to be in door bottom. U.L. listed heatercable to be self regulating.

Page 3 of 5

Series 100 Infitting DoorCooler and FreezerPARTS LIST

1. Remember that prior to ordering any parts, find the serial number of the door fromthe plate which also has the model number on it. This will aid us in referencing theoriginal order.

2. Door Plug.

Part Number Description

None (State Finish) Door Plug

52-0001 SS Z Frame 4" 18 GA

42-0002 PVC Retainer

44-0006 Bulb Gasket

28-0001 Sweep Assembly

33-0048 3" X 3" X 0.25" CORNER 18 GA S.S.

18-0013 1277S CAM Lift Hinge KAS 1 3/4"

18-0016 Emergency Push Rod Isr Stainless Steel / Glow 4" Door

18-0010 Latch K 56

18-0011 Strike, Latch

44-0001 2 1/2" CRIMPED NEOPRENE

3. Frame

22-0022 Deep Jamb

22-0023 Face Frame

22-0024 Back Trim

4. Freezer Option

84-0005 J-BOX HTR ASSY

85-0501 Barrier Terminal Blocks 15MM HIGH PROFILE 4 POS

82-0103 Switchable Circuit Breaker 10 Amps 250VAC / 18VDC

88-0013 125 Volt Neon Indicator Light Selecta UPC# 53436

84-0006 PVC Junction Box w/cover

Page 4 of 5

Freezer Option (cont.)

85-0201 5W SELF REG. SHIELDED HEATER CABLE

23-0013 3/4" X 2" X 3/4" S.S. CHANNELBottom Heater Channel

23-0009 HEAT CABLE COVER - S.S.

44-0007 2 1/2" CRIMPED SILICONE (FREEZER ONLY)

85-5000 1/4" SHRINK TUBING 3:1

85-5002 1/2" SHRINK TUBING 3:1

88-0012 STRAIN RELIEF GROMMET

85-0102 16-3 SJOW

5. Miscellaneous

31-0002 12" x 12" Vision Panel

31-0001 Vision Panel Frames

18-0033 1277 CAM Lift Hinge KAS 1 3/4"

18-0034 1277L CAM Lift Hinge KAS 1 3/4"

18-0012 DOOR CLOSER

18-0008 Panik Bar 3'

18-0032 Panic Bar Striker

Page 5 of 5