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    Ionics 5 (1999) 129

    T h e r m a l E x p a n s i o n o f S O F M a t e r ia l s

    F. Ti e t z

    Forschungszent rum J t i l ich , IWV 1, D-52425 J t i l ich , Germany

    Abs t r ac t . A sho r t ove rv i ew i s g iven fo r t he t he rma l expans ion o f so l id o x ide fue l c e l l ma te r ia l s .

    The therm ome chan ica l compat ib i l i ty of s ta te-of - the-ar t mater ia ls i s compared wi th a l te rna t ive , new

    mater ia ls . With these a l te rna t ives a be t te r ad jus tment of the therm al expan s ion coeff ic ients of the

    var ious fue l ce l l com pon ents i s poss ib le and fue l ce l ls based on the new ly developed mater ia ls a re

    proposed.

    1 . I n t r o d u c t i o n

    Besides the e lec t r ica l and e lec t roca ta ly t ic proper t ies of

    e lec t rochem ical conver ters , thermom echanica l proper t ies -

    i .e . thermal expans ion coeff ic ient (TEC) , morphologica l

    and geometr ica l s tab i l i ty in d i fferent a tmospheres , me-

    chanica l toughn ess e tc . - a re impo r tant c r i te r ia for mate-

    r ia l se lec t ion and appl ica t ion a t h igh tempera tures . In the

    sol id oxide fue l ce l l (SOF C) severa l funct ional mater ia ls

    (anode , e lec t ro ly te mem brane , ca thode , in terconnect , con-

    tac t layers , sea l ing) have to b e jo ined . Therefore , a major

    chal lenge in SOF C research i s to f ind mater ia ls wi th

    s imi lar thermal expans ions to avoid mechanica l s t resses ,

    especia l ly dur ing thermal cycl ing .Th e mater ia ls com binat io n used for J t il ich 's p lanar

    anode-sup por ted SOFC des ign [1] fu l f i l s th is requi rement

    qui te wel l . Only the e lec t ro ly te has 20 lowe r thermal

    expans ion compared t o t he o the r ce l l componen t s . N ew

    composi tes for anode subs t ra tes , based on Ni /A1203 or

    Ni /TiO 2 cermets [2], and the use of advanced perovski tema te r i a ls f o r ca thodes w i th l ower TE C l ed t o improved

    mem brane-e lec t rodes assembl ies (M EA). T he in ter-

    connec t , howeve r, i s now a ma t t e r o f conce rn and i t s t her-

    mal expans ion should be adjus ted to the ceramic com-

    ponen t s . New in t e r connec t deve lopmen t s ba sed on t it ana-

    tes [3] may g ive a reasonable so lu t ion for a fu ture SOFC

    design.

    2 . E x p e r i m e n t a l

    Th e therma l expan s ion me asurem ents were car ried out

    wi th Ne tz sch push - rod d i l a tome te r s 402E o r 402C. I f

    gases o ther than a i r were appl ied , the m easurem ents w ere

    perform ed unde r f lowing gas . Both d i la tometers w ere ca l i -

    bra ted wi th a sapphi re s ingle crys ta l and a rod of N iCr20

    a l loy. Cor r ec t i ons o f t he expans ion da ta we re m ade u s ing

    an in terpola t ion rout ine wi th the two se ts of ca l ibra t ion

    measurements .

    Al l spec imens were e i ther prepared f rom powder pre-

    cursors by uniaxia l o r i sos ta t ic press ing in to a rec tangular

    shape (40 x 5 x 3-5 ram) and subsequent s in ter ing or by

    cut t ing f rom larger compon ents , as in the case of sub-

    s t ra te or in terconn ect spec imens . Th e te rmina l faces were

    cu t and po l i shed t o g ive s amples 25 mm in l eng th .

    3 . C u r r e n t l y U s e d M a t e r i a ls f o r A n o d e S u p p o r

    t e d P l a n a r S O F C a t R e s e a r c h C e n t r e J i i l i c h

    Since the ear ly 90s Research Cen t re J t il ich has m ade

    t r emendous p rog re s s in t he deve lopmen t o f anode- suppor-

    ted p lanar SOFC s as is docum ented in severa l s ta tus re-

    por ts [1 ,4-7] . The main improvements in mater ia ls andcomponen t s deve lopmen t du r ing t he pas t f i ve yea r s have

    been the in t roduct ion of com posi te e lec trodes resul t ing in

    bet te r ce l l per form ance , the appl ica t ion of fe r r i t ic s tee l as

    the in terconnect and hous ing mater ia l , and an opt imised

    sea l ing g lass wi th h igh thermal expan s ion co eff ic ient and

    high g lass t rans i t ion tempera ture . In Fig . 1 a schemat ic

    cross sec t ion throug h an SO FC s tacking uni t inc luding

    in terconnect p la tes i s shown and g ives an impre ss ion of

    how many d i f fe r en t compo nen t s have t o be j o ined be fo rece l l opera t ion . The thermal expans ion of the ceramic

    ma te r ia l s o f t he MEA i s g iven i n F ig. 2 t oge the r w i th the

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    130 Ionics 5 1999)

    Fig. 1. Schematic cross section of a repeating unit of anSOFC stack FZJ design); the dimensions of the layers arenot true to scale,

    TEC o f interconnect and sealant materials . In Table 1 the

    l inear TEC s between room temperature and 800 ~ as

    well as between room temperature and 1000 ~ are l isted

    for the various materials shown in Fig. 2.

    4 Al t e rna t i ve Componen t Ma te r i a l s f o r SOFC

    wi th Improved The rmomechan ica l P rope r t i e s

    Num erous develo pmen ts have been undertaken world-wide

    to improve the electr ical and electrochemical propert ies of

    the ME A c ompon ents by m eans of compos i t iona l or

    microstructural optimisa t ions. In mo st cases where new

    materials have been proposed, only minor at tention waspaid to the thermomechanical behaviour of s ingle or

    jo ined components . However, the def lec t ion of SOFC

    comp onents during sintering [12,13] due to different s in-

    tering act ivi t ies or during thermal cycling due to thermal

    expansion mismatches [8,14] is of great technological

    impor tance and has to be min imised . Therefore a common

    _-J

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    lon ics 5 (1999)

    Table 2. Linear thermal expansion coeff icients between 30 ~ and 800 ~ as well as between 30 ~ and 1000 ~ forox ide ion conduc tors

    131

    Mater ia l A b b r e v i a t i o n a 3 0 - 8 0 0 ~/10-6 K-1

    Zr0.85Y0.1501.93 8YS Z 10.5

    Zr0.82Y0. 8Ot .9 t 10YSZ 10 .6

    a 3 0 - 1 0 0 0 ~/10-6 K-1

    Ref .

    10 .9 [9 10]11 .0 [10]

    Zr0.85Sc0.1501.93 8ScS Z 10.3 10.4 [15]

    Zr0.80Sc0.19A10.02O1.90 10ScSZ 10.5 1 0.9 [ 10]

    Ce0.8Gd0.2Ol.90 CGO 12.5 12.7 [ 10]

    Ce0.9Sr0.101.90 CSO 12.8 13.1 [10]

    La0 .gSr0 .2Ga0.9Mg0. iO 3 _ x LSG M-82 91 10 .4 10 .8 [8 ]

    La0 . sSr0.2Ga0 .sMg0.203 .x LSG M-8 282 10 .5 11 .3 [ 16]

    La0.9Sr0.1Ga0.8Mg0.203_ x LS GM -918 2 10.9 11.4 [8]

    La0.9Sr0.1Ga0.75Mg0.2Co0.0503_x LS GM -91 82C o5 12.3 13.0 this wo rk

    i n t e r c o n n e c t d u e t o t h e g r e a t t h i c k n e s s a n d r i g i d it y o f t h e

    m e t a l l i c p l a t e . I n a n y c a s e , t h e c h o i c e o f m a t e r i a ls f o r t h e

    e l e c t r o l y t e i s v e r y l i m i t e d a n d i s s u m m a r i s e d i n Ta b l e 2 .

    Th e on ly m ate r ia l s wi th ~30_1000oc > 11 x 10 -6 K -1

    w h i c h w o u l d b e s u i ta b l e f o r a n a d j u s t m e n t o f T E C s w i t h

    t h o s e o f m e t a l l i c i n t e r c o n n e c t s a r e t h e c e r i a -b a s e d e l e c-

    t r o l y t e s a n d c o b a l t - c o n t a i n i n g l a n t h a n u m g a l l a t e s . H o w -

    e v e r, b o t h c l a s s e s e x h i b i t s i g n i f i c a n t d i s a d v a n t a g e s . T h e

    c e r i a m a t e r i a l s s w e l l i n r e d u c i n g a t m o s p h e r e s d u e t o t h e

    f o r m a t i o n o f C e 3 + an d t h e r e l ea s e o f o x y g e n f r o m t h e

    c r y s t a l l i n e l a t t ic e [ 8 , 1 7 , 1 8 ] a n d th e l a n t h a n u m g a l l a te s

    s h o w s e v e r a l c h e m i c a l i n s t a b i l it i e s , e . g . G a e v a p o r a t i o n

    d u r i n g s i n t e r i n g [ 1 9 , 2 0 ] , i n t e r a c t i o n w i t h N i O d u r i n g

    s i n t e r i n g [ 2 1 , 2 2 ] o r d e g r a d a ti o n d u r i n g l o n g - t e r m e x p o -

    s u r e i n r e d u c i n g e n v i r o n m e n t s ( g a l l i u m o x i d e d e p le t i o n )

    [ 2 2 - 2 4 ] , w h i c h m a k e t h e m d u b i o u s c a n d i d a t e s f o r f u r t h e r

    a p p l i c a t i o n i n S O F C s .

    T h e r e f o r e , t h e m o s t u s e f u l e l e c t r o l y t e m a t e r i a l s a mt h e z i r c o n i a - b a s e d m a t e r i a ls , o f w h i c h t h e m a t e r i a ls w i t h

    8 - 11 m o l % s c a n d ia o r 1 0 m o l % y t t r ia a r e t h e m o s t

    r e l i a b l e b e c a u s e t h e y h a v e h i g h a n d n o t p e r t u rb a t e d i o n i c

    c o n d u c t i v i t y e v e n a f te r l o n g p e r i o d s a t h i g h t e m p e r a t u r e

    [ 1 5 , 2 5 , 2 6 ] . H e n c e , t h e t h e r m a l e x p a n s i o n o f t h e o t h e r

    c e ll c o m p o n e n t s s h o u l d b e o ri e n t ed t o w a r d s t h e T E C s o f

    t h e z i r c o n i a e l e c t r o l y t e s .4 2 Cathode Materials D u r i n g r e c e n t y e a r s a l o t o f

    p e r o v s k i t e s ( A B O 3 ) w i t h l a n t h a n u m a n d s tr o n t i u m

    c a t i o n s o n t h e A - s it e an d c o m b i n a t i o n s o f F e / M n [ 2 7-

    2 9 ] , F e / C o [ 3 0 - 3 4 ] o r M n / C o [ 3 5 - 3 7 ] o n t h e B - s i te h a v e

    b e e n in v e s t i g a te d b y m a n y r e se a rc h g r o u p s . T h e o u t c o m e

    o f t h e s e i n v e s t i g a t i o n s i s t h a t th e i o n i c a n d e l e c t ro n i c

    t r a n s p o r t p r o p e r ti e s a r e h i g h e s t f o r c o m p o s i t i o n s c o n -

    t a i n in g a b o u t 5 0 % S r o n t h e A - s i t e a n d 5 0 - 1 0 0 % C o o n

    t h e B - s i t e [ 3 3 - 3 5 ] . T h e s e c o m p o s i t i o n s a r e b e n e f i c i a l f o r

    e l e c t r o c h e m i c a l p e r f o r m a n c e , b u t o n t h e c o n t r a r y d i s -

    a d v a n t a g e o u s w i th r es p e c t to th e T E C s o f t h e s e m a t e ri a ls

    [ 3 3 -3 5 ] an d t o i n te r a c ti o n s w i t h 8 Y S Z ( f o r m a t i o n o f

    S r Z O 3 o r L a 2 Z r 2 0 7 ) . A s o l u t i o n f o r r e d u c i n g t h e T E C

    a n d m a i n t a i n i n g g o o d c o n d u c t i v i ti e s i s t h e s u b s ti t u ti o n o f

    7 ,./

    O

    14

    12

    10

    8

    6 -

    4 -

    2 -

    O

    m . - - : ~ . . ~ _ . . . . . . M . . . . . . . . m . . . . . . . . 90 u u . . . . D

    t

    O @

    La Pr

    LnSMCLnSM

    i

    N'd Sm

    L a n t h a n i d e i o n

    Eu Gd

    Fig . 3 . L inear the rmal expans ion coeff i c ien t s be tweenroom tempera tu re and 800 ~ fo r va rious pe rovsk i te com -pos i t ions wi th the genera l fo rmula Ln l_x_ySrxMnl_zCozO3.The sym bols correspo nd to the ser ies with x = 0.3, y =0.05 , z = 0.2 (11); x = 0.3, y = 0.05, z = 0 (121); x = 0.2 , y =

    0, z = 0.2 (O) [35,39,42];x = 0.2, y = 0 or 0.01, z = 0 (O )[35,39,42,46];x = 0.3, y = 0 or 0.01, z = 0 ( '~:) [40,41,46].

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    132 I o n i c s 5 ( 1 9 9 9 )

    Tab le 3. Line ar thermal expansion coefficients between 30~ and 800~ as well as between 30~ and 1000 ~ ofperovskites for SOFC cathodes

    Material Abbrev ia t ion ~30 800oc ~30 [Ref ./10-6 K-1 100ooc

    1 0 - 6 K - I

    La0.8 Sr0.2M nO 3-x LSM-82 13.1 * [35]

    La0 .79Sr0 .2M nO3-x LSM-792 10 .8 11 .1 [46]

    La0 .79Sr0 .2M nO3-x LSM -792 12 .4 [47]

    La0 .69Sr0 .3M nO3-x LSM-693 11 .7 12 .0 [46]

    La0 .69Sr0 .3M nO3-x LSM-693 - 12 .8 [47]

    La0 .65Sr0 .3M nO3-x LSM-653 12 .0 12 .3 thi s work

    La0.8 Sr0 .2M n0.8C o0.2 03-x LSMC-8282 14 .1 * [35]

    L a 0 . 6 5 S r 0 . 3 M n 0 . 8 C o 0 . 2 0 3 - x L S M C - 6 5 3 8 2 11 . 6 11 . 7 th is w o r k

    Pr0 .8Sr0 .2Mn O3-x PSM-82 9 .5 I0 .1 [39]

    Pr0.7S r0.3M nO 3-x PSM-73 11.1 [40]

    Pr0 .65Sr0 .3Mn O3-x PSM-653 1 1 .0 11 .6 thi s work

    P r 0 . 8 S r 0 . 2 M n 0 . 8 C o 0 . 2 0 3 - x P S M - 8 2 8 2 9 . 6 1 0 . 3 [ 39 ]

    Pr0 .8S r0 .2M n0.8C o0.20 3-x PSM-8282 10 .2 10 .9 thi s work

    Pr0 .7S r0 .3M n0.8C o0.20 3-x PSMC-7382 10 .5 11 .1 thi s work

    Nd0.7Sr0 .3MnO 3-x NSM-73 10 .8 [41]

    Nd0.65Sr0 .3M nO3-x NSM-653 9 .3 9 .7 thi s work

    N d 0 . 6 5 S r 0 . 3 M n 0 . 8 C o 0 . 2 0 3 - x N S M C - 6 5 3 8 2 1 0 . 4 1 0 . 8 th is w o r k

    Gd0.8Sr0 .2Mn O3-x GSM-82 2 .3 3 .8 [42]

    G d 0 . 8 S r 0 . 2 M n 0 . 8 C o 0 . 2 0 3 - x G S M C - 8 2 8 2 8 . 2 1 0 . 2 [ 42 ]

    Gd0.65Sr0 .3M nO3-x GSM-653 9 .7 9 .9 thi s work

    G d 0 . 6 5 S r 0 . 3 M n 0 . 8 C o 0 . 2 0 3 - x G S M C - 6 5 3 8 2 1 0 . 4 1 0 . 6 t hi s w o r k

    La0.7Sr0 .3Co O3-x LSC-73 17 .5 19 .2 [8]

    Pr0 .7Sr0 .3CoO 3-x PSC-73 18 .8 [43]

    *: value for 200-800~ : value for 25-1100 ~

    l a n t h a n u m b y o t h e r r a r e e a r th i o n s , w h i c h h a s b e e n r e -

    p o r t e d in a s er i e s o f a rt ic l e s [ 3 2 , 38 - 4 5 ] . T h e T E C s o f t h epero vsk i tes decrease wi th decreas ing ion ic rad ius of the

    lan thanide ion , wh ich i s sho wn in F ig . 3 and Tab le 3 .

    S l i g h t v a r ia t i o n s o f S r o r C o c o n t e n t c a n b e c o m p e n s a t e d

    b y i n tr o d u c i n g t h e p r o p e r l a n t h a n id e i o n . H o w e v e r, l a rg e

    a m o u n t s o f S r an d / o r C o a l w a y s l e ad t o h i g h T E C s n o t

    a p p l i c a b l e t o S O F C s [ 8 , 3 4 ,4 4 ] . A d e c re a se o f T E C w a s

    o n l y o b s e r v e d f o r su b s t u t i o n s o f L a w i t h P r o r N d . O t h e r

    lan thanides d id no t s ign i f ican t ly change the T EC. The

    TE Cs of the series Lno.65Sro.3MnO3_ x a nd Lno.65Sro. 2

    Mn0.8Co0.203_ x co inc ide w i th the resu l t s ob ta ined on

    Ln0.TSr0.3MnO3. x [40,41,46 ] (Fig. 3) and demo nstrate

    t h a t th e v a r i a ti o n o f S r c o n t e n t i s t h e d o m i n a t i n g p a r a -

    m e t e r f o r t u n i n g t h e T E C o f t h e s e p e r o v s k i t e s . T h em e a s u r e d T E C s o f t h e g a d o li n iu m c o m p o u n d s s h o w e d t he

    la rges t dev ia t ions f rom l i te ra ture da ta (F ig . 3 ) and i t i s

    a s s u m e d t h a t t h e d a ta i n t h e p r e v io u s r e p o r t [ 42 ] w e r e n o t

    proper ly cor rec ted for sample ho lder mater ia l o r ins t ru-

    me nta l pecul ia r i t i es .4 3 A n o d e a n d S u b s t r a t e M a t e r ia l s U s u a l l y a n S O F C

    with a th in e lec t ro ly te i s bu i l t up on one of the e lec t rodes

    as the suppo r t ing un i t . In the case of the ca thode , the

    T E C c a n b e a d j u s t e d m u c h m o r e e a s i l y t o th a t o f th e s o l i d

    e lec t ro ly te used in the sys tem (cf . Tab les 2 and 3) . So fa r

    an anod e s ubs t ra te had the d i sadv antage tha t the Ni (or the

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    Ionics 5 (1999)

    Table 4. Linear thermal expansion coefficients between 30~ and 800~ as well as between 30 ~ and 100 0 ~ ofglasses for SO FC sealings

    133

    Material / Com pany ~30_800oc ~30_1000oc/10-6 K-1 /10-6 K-1

    12.5M a c o r | G l a ss Wo r k

    Photovee l / Sumi tomo Photon Ceramics10 .5

    A 1 2 0 3 - M g O - S iO 2 - B 2 0 3 / F Z J 11 . 4 1 2 . 0

    A1203-MgO-CaO-BaO-SiO2-B203 / FZJ 12.3 13.3

    A1203-Nd203-BaO-SiO 2 / FZJ 13 .2 13 .5

    Ref.

    [51]

    [51]

    [6]

    [6]

    [6]

    N i O i n t h e o x i d i s e d s t a t e ) h a s a h i g h e r T E C t h a n 8 Y S Z

    a n d t h e r e fo r e a l s o t h e w i d e l y u s e d N i / 8 Y S Z c e r m e t[48 ,49] . Al te rna t ive cermets can be used i f the e lec t ro-

    c h e m i c a l a n d m e c h a n i c a l f u n c t i o n s o f t h e s u b s t ra t e s a r e

    separa ted and i f the subs t ra te se rves on ly as an e lec t ro-

    n ica l ly conduct ive suppor t fo r the e lec t roca ta ly t ica l ly ac-

    t i v e c o m p o n e n t s . C e r m e t s b a s e d o n N i a n d b i n a r y o r t e r-

    nary ox ide s , e .g . Ni /Cr2 03 [50] , Ni /A I203 [2] , Ni /TiO2

    [2], Ni /NiC r20 4 [50] or Ni /N iAI2 04 hav e been cons idered

    for such fue l ce l l s . These cermets a l low an exac t ad jus t -

    m e n t o f t h e T E C t o t h a t o f 8 Y S Z b e c a u s e th e m e n t i o n e d

    o x i d e s h a v e a l o w e r T E C t h a n 8 Y S Z , w h i c h i s i nc re as ed

    by the ad di t ion of Ni (or NiO) . Addi t iona l advantages of

    s u c h s y s t e m s h a v e b e e n d e s c r i b e d e l s e w h e r e i n m o r e d e t a il

    [2,11].

    F o r t h e a n o d e f u n c t i o n a l l a y e r, h o w e v e r, a n e w m a t e -

    r i a l w i th a n a p p r o p r i a t e T E C i s n o t i n s i g h t t o d a y a n d th e

    c o n v e n t i o n a l N i / 8 Y S Z c e r m e t r e m a i n s a n e c es s a r y m a t e -

    r ia l fo r the ca ta ly t ic ac t ive layer. The po ss ib i l i ty of sub-

    s t it u ti n g m i x e d - c o n d u c t i n g c e r a m i c s i n s te a d o f 8 Y S Z h a s

    t o b e e x p l o r e d i n t h e f u t u r e .

    4 4 Glass Seal ing Mater ia ls During recent years cont i -

    n u o u s a t t e m p t s h a v e b e e n u n d e r t a k e n t o o p t i m i s e t h et h e r m a l p r o p e r t i e s o f t h e s e a l in g m a t e r i a l . Wi t h r e ga r d to

    t h e T E C , p r o g r e s s h a s b e e n a c h ie v e d b y i n c r ea s i n g th e

    t h e r m a l e x p a n s i o n b u t m a i n t a i n i n g a h i g h g l a s s tr a n s it i o n

    t e m p e r a t u r e a n d p r o p e r s o f t e n i n g t e m p e r a t u r e . T h e T E C s

    o f s e a l i n g g l a s s e s w i t h t h e m o s t p r o m i s i n g p r o p e r t i e s t e s-

    ted in var ious S OF C s tack tes t s in J i i l ich a re l i s ted in

    Ta b l e 4 to g e t h e r w i t h s o m e c o m m e r c i a l e x a m p l e s g i v e n

    in the l i t e ra ture . Because sea lan ts a re a very sens i t ive

    i s s u e i n S O F C d e v e l o p m e n t , a n d i n m o s t c a s e s p r o p r ie -

    ta ry, no de ta i led in format ion i s publ i shed [51 ,53] . A note-

    w o r t h y i n v e s t i g a t io n o f c o m p l e x g l a s s e s in t h e S r O -

    L a 2 0 3 - A 1 2 0 3 - B 2 0 3 - S i O 2 s y s t e m w a s c a rr ie d o u t b yK r u m p e l t e t a l. [ 5 4] . T h e g l a s s e s o r g l a s s - c e ra m i c s h a v e

    h i g h T E C s r a n g i n g f r o m 8 - 1 3 x 1 0 -6 K - a n d s h o w s o f te -

    n i n g t e m p e r a t u r es b e t w e e n 6 0 0 - 8 0 0 ~ A l t h o u g h th e

    T E C s a r e a p p r o p r i a t e f o r S O F C a p p l i c a ti o n , t h e s o f t e n i n g

    t e m p e r a t u re s a r e t o o l o w f o r t h e a c t u a l S O F C s y s t e m s

    u n d e r d e v e l o p m e n t a n d h e n c e t h e y a r e n o t l is t e d i n Ta b l e

    4 . H o w e v e r, i f o p e r a t i o n t e m p e r a t u r e s b e t w e e n 5 0 0 - 7 0 0

    ~ are envisag ed and rea l ised , such g lasses c ould be

    a t t ra c t i v e f o r a s s e m b l i n g t h e S O F C s t a c k .

    4 5 Interconnect Materials S i n c e t h e S O F C d e v e l o p -

    m e n t t e n d s t o w a r d s lo w e r o p e r a t i n g t e m p e r a t u r e s , t h e

    i n te r c o n n e c t m a t e r i a l s b a s e d o n l a n t h a n u m c h r o m i t e a re

    subs t i tu ted by meta l l i c in te rconnec ts , e i ther by chro-

    miu m-b ased a l loys [55] or by fe r r i t i c s tee l s [1 ,5 ,6] . The

    C r- b a s e d a ll o y s c a n w i t h st a n d t e m p e r a t u r e s o f u p t o 1 0 0 0

    ~ b u t t h e y a r e r a t h e r e x p e n s i v e t o d a y a n d f o r m C r 2 0 3 o r

    sp ine l sca les in contac t wi th perovski te mater ia l s [56-58] .

    T h e r e le a s e o f C r s p e c i e s i n t o t h e c a th o d e c o m p a r t m e n t

    [59] and sca le form at ion lead to de te r iora tion o f the

    ca ta ly t ic ac t iv i ty of the ca thode [58] . Th erefore pro tec t ive

    l a y er s a r e n e e d e d t o m i n i m i s e o x i d e s c a l e g r o w t h a n d t h edegrada t ion o f the ca tho de [60] . Ins tead , fe r r i ti c s tee l s have

    a l i m i t i n g o p e r a t io n t e m p e r a t u r e o f a b o u t 8 0 0 ~ b u t

    t h e y a r e c o m m e r c i a l l y a v a i l a b l e at a l o w p r i c e l e v e l. T h e y

    a lso d iffe r s ign i f ican t ly in the i r the rma l ex pans io n

    b e h a v i o u r as s h o w n i n Ta b l e 5 . T h e C r- b a s e d a l l o y h a s a

    T E C c l o s e r to 8 Y S Z , w h e r e a s t h e f e r ri ti c s t ee l h a s T E C s

    c o m p a r a b l e w i th t h o s e o f th e a n o d e s u b s t ra t e . A p a r t f r o m

    fer r it i c s tee l s a l so N i -based a l loy s were cons idered [35] ,

    b u t s h o w e d t o o l a rg e t h e r m a l e x p a n s i o n s . R e g a r d i n g a

    T E C a d j u s te d t o 8 Y S Z , i t w i l l b e a d if f ic u l t t a s k to f in d

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    1 3 4 I o n i c s 5 ( 1 9 9 9 )

    Tab le 5. Line ar therm al expansion coefficients (measured in air) between 30~ and 800~ as well asbetween 30 ~ and 100 0 ~ of interconnect materials for SOFC

    Material o~30_800oc 0t30_ 000oc Ref./10-6 K-1 /10-6 K-1

    Cr Fe5 Y2031 11.3 [55]

    Cr Fe5 Y2031 11.3 12.0 [8]

    X 10 CrA1 18 (1.4742) 12 .9 13.9 [8]

    La0.9Sr0. ICrO3 10.7 [48]

    La0.79Sr0.2CrO3 11.1 * [47]

    La0.7Ca0.3Cr0.5Ti0.503 9.6 10.1 this work

    La0.7Sr0.3Cr0.8Ti0.203 10 .4 10.7 this work

    *: value for 350-1000~

    an opt im ised fe rr i ti c a l loy, a l tho ugh f i r s t inves t iga t ion s

    in th i s d i rec t ion showed som e perspec t ives for fu ture

    m o d e l a l l o y s [ 6 1 ].

    As in the case of the ca thodes , the in te rconnec t ma -

    te r ia l s based on lan thanum chromi te a re s t i l l a t t rac t ive due

    t o th e p o s s i b i l i ty o f s i m u l t a n e o u s s u b s t it u t io n s o n t h e A

    a n d B s it e s o f th e p e r o v s k i t e a n d t h e r e b y t u n i n g t h e T E C

    a n d o t h e r m a t e r i a l s p r o p e r t ie s . A l o t o f c o m p o s i t i o n s

    h a v e b e e n i n v e s t i g a t e d i n th e p a s t a n d , a s a n e x a m p l e , o n eo f t h e m a t e r i al s m a t c h i n g t h e T E C o f 8 Y S Z i s

    . ... L . . . . . . . . . . . . . . . . . . . . i - e / ~o c - -1 o o A 0 0 0 51 .0 8 - t . . . . . ~ '- '- , i . . . . . . . . ~ -~ . . . . . . . . ~ - - '

    t A r / 4 Yo H 2 ~ - A r / 4 Yo H 2~ . ~ 1 0 0 /

    l . . . . . . I I

    -1 0 1 2 3 4 5 6 7 8T i m e / h

    Fig. 4. Isoth erm al length chang es in oxid ising and re-ducing atmospheres for La0.7Ca0.3Cr0.5Ti0.503 (top) andLa0.7Sr0.3Cr0.8Ti0.203 (bottom ). Fo r the sa ke o f com pa-rison, the scaling o f the length changes is the same in b ot hgraphs. The time scale was set to zero for the first ch ang e

    from air to A r/4 H 2

    L a o . 9 S ro . lC r O 3 [ 4 8 ]. H o w e v e r, t h e m a i n p r o b l e m a s s o -

    c i a t e d w i t h l a n t h a n u m c h r o m i t e s i s t h e v o l u m e e x p a n s i o n

    in reduc ing a tmosphere [62 ,63] . In the pas t on ly the

    mu l t ip le -doped in te rconnec t f rom D ornier had suff ic ien t

    s h a p e s t a b i li t y f o r ad v a n ce d S O F C d e v e l o p m e n t [ 5 1] .

    R e c e n t l y M i t s u b i s h i s t a f f h a v e p r e s e n t ed a n i n t e re s t in g

    a l te rna t ive based on Lal_xEAxCrl_yTiyO3 (EA = Mg , Ca ,

    Sr, Ba) [3] . Here the Ti subs t i tu t ion supp resses the

    swel l ing in reduc ing a tmosphere , as can a l so be seen in

    Fig. 4 in the case of Lao.TCa0.3Cr0.sTi0.503 [64]. T he

    l e n g th c h a n g e b e t w e e n o x i d i s i n g a n d r e d u c in g a t m o s p h e r e

    i s no t on ly very smal l (0 .005 ) , i t i s nega t ive , too . This

    p h e n o m e n o n h a s a l s o b e e n o b s e r v e d i n t i ta n i a - c o n ta i n i n g

    z i rcona tes wi th f luor i te s t ruc ture [8] and seems to be typ i -

    c a l o f t i ta n i u m - r i c h c o m p o u n d s . T h e T E C o f th i s m a t e r i a l

    i s a b o u t 7 s m a l l e r t h a n t h a t o f 8 Y S Z a n d c a n b e t u n ed

    by s l igh t ly v ary ing the ca t ion ra tios . O n the cont ra ry,

    La0.7Sro.3Cro.sTio.203 exa ctly f i ts the TE C o f 8YS Z

    ( Ta b l e 5 ) b u t s h o w s t h e t y p i c a l e x p a n s i o n i n a t m o s p h e r e s

    w i t h l o w p ( O 2 ) [ 6 2 ,6 3 ] , w h i c h p r e v e n t s t h e a p p l i c a t i o n o f

    s u c h c o m p o u n d s a s i n t e r c o n n e c t in g m a t e r i a ls .

    A genera l d i ffe rence in bo th m ater ia l s i s observed

    dur ing a tmos pher ic cyc l ing : the Ti - r ich pero vski te (and

    a lso the f luor i te [8] ) reaches the equi l ib r ium length wi th in

    3 - 3 0 m i n u t e s , w h e r e a s t h e le n g t h c h a n g e o f t h e C r- r i c h

    m a t e r i a l is c o m p o s e d o f a f a s t i n c r e as e a t t h e b e g i n n i n g

    a n d a s u b s e q u e n t s l o w i n c r e a s e o v e r s e v e r a l h o u rs t o r e ac h

    e q u i l ib r i u m . T h e r e a s o n s f o r t h e t w o c o n t r i b u t io n s a r e e x -

    p la ined here by a (fas t ) e lec tron ic reduc t ion of the ca t ions

    ( the reduc t ion of (Cr,Ti ) 4+ to (Cr,Ti ) 3+) and a ( s low)

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    Ionic s 5 (1999) 135

    Tab le 6. Materials and linear therm al exp ansion coefficien ts for a high-temperature plana r anod e-sup porte dSOFC operating at 1000~ selected from Tab les 2-5.

    C om po ne nt M ate rial o~30_1000oC/10-6 K-1

    inte rco nn ect (La,Ca)(Cr,Ti)O3 10.1

    ca thode Pr0 .8Sr0 .2MnO3 10 .1

    e lec t ro ly te 10YSZ 11 .0

    anode 40 v/o Ni + 60 v/o 8YSZ 12.6

    sub strate 50 v/o Ni + 50 v/o A120 3 [2] = 11

    glass seal ing Dorn ier com posit ion [51] 10.0-1 0.5

    di ffus ion-cont ro l led re lease of oxygen f rom the la t t i ce

    [63] . The whole reac t ion can be wr i t ten in the Krrge r-

    Vi n k n o t a t io n f o r t h e c h r o m i t e a s

    X X .

    0 0 + 2 C r c r = V O + 1 /2 0 2 ( g a s ) + 2 C r c r ( 1)

    as the sum of the ind iv idua l reac t ions of the ions in the

    crys ta l l ine la t t i ce

    X

    O O = g ; + 1 /2 0 2 ( g a s ) + 2 e ' ( 2 )

    and

    X

    C r c r + 2 e = 2 C r c r ( 3 )

    F o r t h e Ti - r ic h m a t e r i a l s i t is s u r p r i s in g t h a t n o v o l u m e

    increase occurs as for the ch rom i tes , s ince the t r iva len tca t ions have a la rger ion ic rad ius than the te t rava len t

    c a t i o n s . T h i s m e a n s t h a t t h e t it a n i u m i o n s r e m a i n i n t h e i r

    o r i g i n a l v a l e n c e s t a t e , w h i c h i s i n a g r e e m e n t w i t h t h e l o w

    a m o u n t o f o x y g e n r e l e a se d f r o m t h e l a t ti c e [ 8 ], b u t i t i s

    surpr i s ing tha t the chro m ium ions a re no t reduced as in

    the cas e of La0.7Sr0.3Cr0.8Ti0.203.To u n d e r s t a n d t h i s p h e n o m e n o n , i t is n e c e s sa r y to i n -

    v e s t i g a t e t he e l e c t r o n i c s t a t e s a n d b i n d i n g e n e rg i e s o f b o t h

    Ti a n d C r b y p h o t o e l e c t r o n s p e c t r o s c o p y. A l s o t h e e p a n -

    s i o n b e h a v i o u r i n d e p e n d e n ce o f o x y g e n p a r ti a l p r e s su r e

    has to be inves t iga ted in m ore de ta i l by d i la tom et ry and

    X-ray d i ff rac t ion .

    5 . P l a n a r A n o d e S u p p o r t e d S O F C s w i t h I m

    p r o v e d T h e r m o m e c h a n i c a l P r o p e r t ie s a n d M a

    t e r i a l s R e s e a r c h f o r T h e i r R e a l i s a t i o n

    Based on the ma ter ia l s da ta l is ted in Ta bles 2-5 , a model

    S O F C f o r h ig h a n d l o w o p e r a t i n g t e m p e r a t u r e s is p r o -

    p o s e d i n Ta b l e 6 a n d 7 . I n b o t h c a s e s t h e T E C s o f t h e

    c h o s e n m a t e r ia l s s h o u l d b e c l o s e t o t h e T E C o f t h e s o l i d

    e l e c tr o l y te . A p a r t f r o m th e a d ju s te d T E C s , t h e c o m -

    p o n e n t s o f t h e h i g h - te m p e r a t u r e S O F C ( H T - S O F C ) h a v e

    t o h a v e b e t t e r c h e m i c a l s t a b i l i t y r a t h e r t h a n m a x i m i s e d

    e lec t rochemica l per formance , because the e lec t rochemica l

    reac t ions a re mu ch m ore acce le ra ted a t 1000 ~ than a t

    7 5 0 ~ F o r t h e l o w - t e m p e r a t u r e S O F C ( L T- S O F C ) ,

    h ighly ca ta ly t ica l ly reac t ive e lec trodes a re needed to ma in-

    ta in suff ic ien t pow er ou tpu t , whereas d i ffus ive in te rac-t ions a t the in te r faces a re suppresse d due to the low opera-

    t ing tempera ture .

    W i th these genera l gu ide l ines in m ind , the proposed

    H T- S O F C c o n t a i n s a l a n t h a n u m c h r o m i t e i n t e r c o n n e c t

    (advantages : bes t chemica l s tab i l i ty, lowes t ra te of chro-

    m ium evap ora t ion , suff ic ien t e lec tr ica l cond uct iv i ty ) , a

    p r a s e o d y m i u m m a n g a n i t e c a th o d e ( a d v a n ta g e s : l o w e r c a-

    t h o d ic o v e r p o t e n ti a l t h a n l a n t h a n u m m a n g a n i t e s [ 7 ,3 9 ,

    6 5 , 6 6 ], l o w a m o u n t o f S r m i n i m i s e s r e a c t i o n s w i t h t h e

    e l e c tr o l y te ) , a 1 0 Y S Z m e m b r a n e ( a d v a n ta g e s : g o o d l o n g -

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    1 3 6 I o n i c s 5 ( 1 9 9 9 )

    Tab le 7. Materials and linear thermal exp ansion coefficien ts for a low-temperature planar anode-supp orted SOFC operating at 750~ selected from Tab les 2-5.

    C o m p o n e n t M a t e r i a l o~3 _8 oC/10-6 K-1

    in te rconnec t (La,Ca)(Cr,Ti)O 3 or

    modified ferritic steel orCr-based al loyPr0 .65Sr0 .3MnO3

    9 . 6

    11 .3ca thode 11 .0

    e lec t ro ly te 10YSZ 10 .6

    anode 40 v/o Ni + 60 v/o 8YSZ 12.5

    substrate 40 v/o Ni + 60 v/o T it 2 [2] 11.0

    Photovee l o r [modi f iedMgO-A1203-SiO2-B203

    glass seal ing 10.511 .4

    t e r m s t a b i l i t y o f i o n i c c o n d u c t i v i t y, c o m m e r c i a l l y a v a i l-

    a b l e , m o r e r e a d i l y a v a il a b l e t h a n S c S Z ) , a N i / 8 Y S Z c er-

    m et as the anode func t iona l l ayer on a Ni /A120 3 (50:50

    v/o) subs t ra te (advantages : good h igh- tempera ture s tab i -

    l i ty, ad jus ted TE C [2], low-co s t raw m ater ia l s ) and f ina l ly

    a g lass -ceram ic sea l ing , p re fe rab ly based on the Dorn ie r

    c o m p o s i t i o n [ 51 ] d u e t o g o o d e x p e ri e n c e in S O F C

    a s s e m b l i e s i n t h e p a s t [ 5 1 , 6 7 ]. T h e m o s t c r it i c a l p o i n t i nth i s ma ter ia l s se lec t ion i s the anod e wi th a 15 h igher

    T E C c o m p a r e d t o t h e o t h e r c e l l c o m p o n e n t s . H e r e a

    s u b s t i t u ti o n o f t h e Y S Z b y a d i ff e re n t m i x e d c o n d u c t i n g

    mater ia l should be cons idered .

    F o r t h e LT- S O F C t h e m a t e r i a l s a r e e a s i l y s e le c te d f o r

    t h e M E A , i .e . a s u b - s t o i c h i o m e t r i c p r a s e o d y m i u m m a n -

    g a n i t e w i t h h ig h e r S r c o n t e n t f o r i m p r o v e d e l e c t ro c h e m i -

    c a l p e r f o r m a n c e , a 1 0 Y S Z e l e c t r o l y t e a n d a N i / 8 Y S Z

    a n o d e a s m e n t i o n e d a b o v e a n d a N i / Ti O 2 s u b s t r a te w i t h

    h i g h e l e c tr i c al c o n d u c t i v i t y a n d g a s p e r m e a b i l i t y a s w e l l

    as low s in te r ing tempera ture [2 ,11] . Whereas the reduced

    T E C g i v e s m o r e d e g r e e s o f fr e e d o m i n t h e c a s e o f s e a l a n t

    d e v e l o p m e n t f o r a s s e m b l i n g t e m p e r a t u r e s in t h e r a n g e o f

    800-9 00 ~ the in te rcon nec t ma ter ia l i s the mos t c r i t ica l

    p o i n t o f c o n c e r n . I n p r i n c i p l e b o t h a c e r a m i c o r a m e t a ll i c

    b i p o l a r p l a t e c a n b e c o n s i d e r e d , b u t b o t h m a t e r ia l s h a v e t o

    b e o p t i m i s e d . O n t h e o n e h a n d , t h e l a n t h a n u m c h r o m i t e

    has low e lec t r ica l cond uct iv i ty a t low tempera tu res , espe-

    c i a l ly in a t m o s p h e r e s w i t h l o w o x y g e n p a r ti a l p r es s u r e s.

    T h i s h a s t o b e i m p r o v e d s i g n i f ic a n t l y b e s id e s t h e c h a l l en -

    g i n g t h e r m o m e c h a n i c a l p r o p e r t i e s . O n t h e o t h e r h a n d ,

    there i s no fe r r i ti c s tee l ava i lab le w i th TE C = 10-12 x

    10 -6 K - I and mu ch effor t i s needed to ach ieve such low

    t h e r m a l e x p a n s i o n s b y m u l t i - e l e m e n t a l l o y i n g . A r a th e r

    exp ens iv e and in te rmedia te so lu t ion to th i s mater ia l

    p r o b l e m i s t h e C r-b a s e d a ll o y. H e r e t h e C r e v a p o r a t i o n

    and pro tec t ion layers have to be re -eva lua ted wi th respec t

    to the s ign i f ican t ly lowered opera t ing tempera tures in

    c o m p a r i s o n w i t h t h e t e m p e r a t u r e s a p p l i e d i n t h e p a s t.

    6 C o n c l u s i o n sDue to the res t r ic ted choice of e lec t ro ly te mater ia l s the

    o t h e r S O F C c o m p o n e n t s s h o u l d f o l lo w t h e T E C o f t h e

    m e m b r a n e m a t e r ia l ( Y S Z o r S c S Z ) . B a s e d o n t h e t h e r m a l

    expa ns ion da ta ava i lab le , two se t s o f ma ter ia l s were

    s e le c te d t o d e s i g n a h ig h - a n d l o w - t e m p e r a t u r e S O F C .

    W h e r e a s m a t e r i a l s fo r th e M E A s c a n b e c l e ar l y i d e n ti fi e d,

    the in te rconnec t and sea lan t ma ter ia l s a re s t i l l a m at te r o f

    d e v e l o p m e n t a n d o p t im i s a t i o n . A l s o n e w a n o d e m a t e r i a ls

    b a s e d o n c e r m e t s c o n t a i n i n g N i a n d m i x e d -c o n d u c t i n g

    c e r a m i c s a r e n e e d e d f o r T E C a d j u s tm e n t .

    7 A c k n o w l e d g e m e n t s

    T h e a u t h o r t h a n k s a l l m e m b e r s o f t h e s o l id o x i d e f u e l c e ll

    p r o j e c t t e a m a t J ii li c h w h o s u p p l i e d h i m w i t h s a m p l e s

    a n d m a t e r ia l s d a t a . F i n a n c ia l s u u p p o r t f r o m t h e E u r o p e a n

    C o m m i s s i o n u n d e r t h e c o n tr a c t n r. E R B F M R X - C T 9 7 -

    0130 i s g ra te fu l ly acknowledged .

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    Ionics 5 (1999) 137

    8 R e f e r e n c e s

    [1] H .P . Buc hkrem er, U. Diek ma nn, L. G. J . de Haart ,

    H. Kabs , U. St imming, D. St6ver, in : Proc . 5 th

    Int . Sym p. Sol id Oxide Fuel C el ls (SOFC -V), eds .

    U. St im min g, S . C. Singhal , H. Tagawa, W .

    Lehner t , The Elec t rochemical Socie ty, Pennington,

    NJ, 1997, p. 160.

    [2] F. Tietz, F. J . Dias, A. Nao um idis, in: Proc. 3rd

    Eur. SOFC Forum, Nantes , ed . Ph. Stevenson,

    1998, Vol. 1, p. 17 1.

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