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In close co-operation with FLIR Australia, UltraCool3D are delighted to share these few case studies. THERMAL IMAGING IN PLASTICS
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In close co-operation with FLIR Australia, UltraCool3D are delighted to share these few case studies.
THERMAL IMAGING IN PLASTICS
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
WARPAGE, CYCLE TIME, TOLERANCES• Most plant engineers have spent endless hours in trying to control Warpage.
• Many hours were spent on meeting tolerances of part.
• Even after all efforts in good faith residual stress in parts made part unacceptable in field service, this could damage your brand.
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
• IR Image of PA66GF automotive moulding.
• Very high temperature range leading to warpage and function and fit issues.
Case
1
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
• IR Image of an automotive electronics housing.
• Very high temperature range leading to warpage, function and fit issues.
Case
2
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
Limitation of cooling in tool shows up instantly on a simple IR image. Far more effective than single point pyrometers used.
Case
3
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
• Excessive temperature variation, long cycle time, warpage.
Automotive AIMCa
se 4
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
Husky Analysis, 12.6 sec. Cycle time
Rigid Packaging Success StoryCa
se 5
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
Blocked cooling channel, product quality issues.
Rigid Packaging Tool DiagnosticCa
se 6
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
• Substantially reduce cycle times
• Improve part quality
• Reduce molded-in stresses and warpage
• Control process drift, Monitor Tool Condition
• Shorten new tool commissioning time
• Sustainability
• Reduced energy & material consumption
• Get ready to minimize your carbon tax
A thermal camera can help
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
At UltraCool3D and FLIR we are dedicated to bringing innovative technological solutions to industry in a manner that will set new standards of quality and service. We, in our humble way, will help reduce carbon footprint that our industry leaves behind. This will lead to more profit for
our customers and have lasting impact on our planet.
Mission Statement
Jayesh ModiManaging DirectorUltra Cool 3D
Roger ChristianszManaging DirectorFLIR Australia
Confidential, Patent Pending © Ultra Cool 3D 2011 www.ultracool3d.com
Confidentiality Note: Intellectual property protection is sought for various stages of our products, they are protected under various patents in various stages of application. No part of this presentation or technologies described herein may be copied, reproduced without express written permission of its proprietors UltraCool3D.
Good cooling is not optional…
Jayesh Modi [email protected] www.ultracool3d.com
Kheang KhauvSales Manager - VIC/TASOffice: (03) 9550 2800 [email protected]
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