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Thermally Broken Facades Webinar

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- 4/25/22 page 1 Shannon Estates – PERKINS + WILL Norma Rose Point Secondary Vanglo House LWPAC Tirol - Festival hall DELUGAN MEISSL
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Page 1: Thermally Broken Facades Webinar

- May 1, 2023page 1

Shannon Estates – PERKINS + WILL

Norma Rose Point Secondary

Vanglo HouseLWPAC

Erl Tirol - Festival hallDELUGAN MEISSL

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Agenda

• Scope

• Market and code

• Impact to Buildings

• Design Solution

• Future

page 2

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3

Products

Design

Installation

“Uniting the house of Design with the field of Construction”

Who

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• Thermal bridging

• Exterior opaque walls

• Ventilated Facades using ‘panels’

• ICI building market

page 4

What

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page 5

Energy UsageBuildings

Energy Loss in Buildings

Walls

What

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page 6

Source: Morrison Hershfield

Why

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Steel through insulation

page 7

• Short circuit or leak; need to view in 3D

• Steel 1000 times U Value (conductance)

• Energy loss from warm side, not just studs

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Sources to support

• ASHRAE RP 1365

• “2 R’s don’t make your U” – Mark Lawton Morrison Hershfield

• ASHRAE 90.1

• NECB 2011

• Many other – we did not invent this

page 8

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page 9

Architect: WZMH

Why

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Panels

page 10

Zinc

ACPFRC & GFRC

Phenolic

PorcelainCeramic

ACM

Stone veneer

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RVRS Façades (Rear Ventilated Rain Screen) Typical

• Structure

• Air/Vapor Barrier

• Insulation

• Breathable Membrane (by EA)

• Vertical Girt (by EA) and typical 1” Cavity

• TClip and Horizontal Girt (by EA)

• Panel (by EA)

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Definitions

• U Value – thermal conductance

• R Value – thermal resistance

• Nominal R Value – thermal resistance where only insulation– Typically one point in wall– No accounting for thermal bridges

• Effective R Value– Total wall performance– Input for total building performance– Accounts for thermal bridges

page 12

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How did we get here?

- May 1, 2023page 13

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- May 1, 2023page 14

Shaping Tomorrow’s Built Environment Today

NECB 2011

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ASHRAE 90.1

- May 1, 2023page 15

Better buildings, always improving

Thermal bridges addressed

Walls importance growing

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- May 1, 2023page 16

What EFFECTIVE R Value do you need?

Higher Efficiency

Elimination of

Common Thermal

Bridges

Continuous Air

Barriers

Higher EFFECTIVE

R Values

Climate Zones –

different

requirements

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Sources of Thermal Bridging

• Metal substructure in cladding

• Window and door frames

• Parapets

• Slab edges

- May 1, 2023page 17

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- May 1, 2023page 18

Worse the more insulation is required

Old Ways Won’t Do

Nominal R Value = 16

Effective R Value = 10.2

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- May 1, 2023page 19

Source Morrison Hershfield

Old Ways Won’t Do

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May 1, 2023- May 1, 2023page 20

Wrige tableTarget Effective R Value

Continuous Vertical Girts

Continuous Horizontal Girts

Cross Girts

21 (3.70) 11.1(1.96) 13.5(2.38) 15.4(2.71)

Imperial (Metric)

Old Ways Won’t Do

Source: Morrison Hershfield

52% 64% 73%

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- May 1, 2023page 21

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page 22

NECB 2011

Effective R Value range from R 18 – 31 (RSI 3.2 – 5.5)

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Status of Code• BC. ASHRAE 90.1-2010 • City of Vancouver. ASHRAE 2010 + 20%, • Ontario. ASHRAE 90.1 is code SB10 and 12• New Brunswick and Nova Scotia; NECB 2011 in 2015• Alberta talking• Quebec: residential code• NBC: not sure• International Construction Code; ASHRAE 90.1 in code

- May 1, 2023page 23

Source: Morrison Hershfield

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USA – 2015 a big year

• The Department of Energy (DOE) is committed to increasing energy efficiency in all buildings…….. cost effectively increase energy savings by 50% through more efficient building codes by 2015.

• BECP engages with states and jurisdictions throughout the adoption process to provide technical assistance and support to ensure that codes ……..adoption strategy that will enable 70% of the states to adopt either 2009 IECC, ASHRAE Standard 90.1-2007 or better by 2015.

page 24

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Impact to buildings

- May 1, 2023page 26

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Systems Thinking

- May 1, 2023page 27

Save Energy

Better thermal performance

Reduce thermal bridgesLighter

cladding needs less structure

Strong light substructures create fewer bridges

Effectively Continuous Insulation

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What matters with Thermally Broken Façade Solutions

- May 1, 2023page 28

System Design Freedom =

Cost effective Non combustible

Suited for Ventilated facade

Works w All Insulations

Design freedom = clips free to be anywhere so Architect can create with no limits from substructure

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Impact

• Thicker walls 4” minimum

• Adjustability for misaligned studs available

• Flexibility for shapes of walls

• Design freedom either same or less – watch this issue

• Continuous AVB possible

• Continuous weather barrier possible

- May 1, 2023page 29

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page 30

SOURCE: WEB

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- May 1, 2023page 31

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Thermal Performance Choice

• All Compliant• Some with lesser or greater thermal performance• Modeling of your building only way

• But for sure we know old ways do not work

• Examples to follow

page 32

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- May 1, 2023page 33

Source: Morrison Hershfield

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Source Cascadia

page 34

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Source TAC Clip

- May 1, 2023page 35

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• Meets the prescriptive requirements for non- residential steel stud walls in ASHRAE 90.1-2007/2010 for all climate zones.

• Performance of the system is validated through Modeling and the Finite Element Analysis (FEA)

• Designed for Mid- and High-Rise (Non-Combustible) building envelopes

• Engineered to accommodate Façade panels generally 8-26mm in thickness

• Engineered for wind loads up to 50psf• Optimized vertical spacing – 900mm up to 1200mm apart

- May 1, 2023page 36

TClip Performance Engineering Complete

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Model holds for all insulations

- May 1, 2023page 37

thermal resistance is independent of- Thickness of insulation- Type of insulation

So pick the best insulation you can afford, and TClip provides you the ASHRAE 90.1 and highest effective solution

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How Many Do I need

page 38

TClip on each stud (400mm o.c.)

1200mm vertical dimension

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Design Freedom

- May 1, 2023page 39

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- May 1, 2023page 40

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- May 1, 2023page 41

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- May 1, 2023page 42

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Johann-Sebastian-Bach hall, castle in Köthen, Busmann + Haberer architects, Berlin

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- May 1, 2023page 44

Knox ChurchBaird Sampson Neuert

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page 45

This

Location of thisIndependent of

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Design

- May 1, 2023page 46

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The

Old

Stan

dard

page 47

Horizontal Girt

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The

New

Stan

dard

page 48

AdjustableHorizontal Girt

TClip

Thermal Breaks

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- May 1, 2023page 49

T100

T150

T125

Three Clear Field Dimensions- Adjustable for wall alignment

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Breather Membrane

Dry!1. Secondary drainage plane 2. Insulation performs better3. Vapour escapes4. Not visible5. UV resistant

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Constructability

• Adjustability

• Vertical girt independence

• Window detailing simple

page 51

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Adjustability – a big consideration• Quotes from contractors

– 3.5” difference across a four storey wall based on slab edge locations typical

– Old way – adjustable bars• 2 x as many bars• Labour expensive• Too many things to adjust• Insulation hard to install

– New way – adjustability in clip• 130 linear feet of bars per person per day• Tools available for easy alignment• Installation steps are separate

page 52

1. Install Clips2. Find level plane3. Install Horizontals

to level plane4. Insulate and

membrane5. Verticals6. Panel

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Speed of construction

• Different steps mean different crews with repeatable processes• Fast alignment means resolving wall easy• Difficult to fail ; easy to fix

- May 1, 2023page 53

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- May 1, 2023page 54

Horiz bars 3’ o.c.Vertical bars 2’ o.c.

Traditional system**

1.3 Crew hours / 100 sq ft

TcLip on each studHoriz bars 4’ o.c.Vertical bars 2’ o.c.

TcLip system

2.0 Crew hours / 100 sq ft

$1.2/sq ft premiumMaterial + Labour

5000 sq ft job = $6k premium

Adj. Horiz bars 3’ o.c.Vertical bars 2’ o.c.

Adjustable system

3.7 Crew hours / 100 sq ft

$3.0/sq ft premiumMaterial + Labour

5000 sq ft job = $15k premium

**Traditional systems had much less insulation too, so difficult to do apples to apples

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- May 1, 2023page 55

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- May 1, 2023page 56

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- May 1, 2023page 57

Plan

Vie

w

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- May 1, 2023page 58

Win

dow

Jam

b

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- May 1, 2023page 59

Out

side

Cor

ner

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- May 1, 2023page 60

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- May 1, 2023page 61

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How to specify

• Prescribe productsor

• Set performance requirement

• Otherwise you do not know what you will get.‘Thermal Spacer’ is not enough

- May 1, 2023page 62

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Future

• Fewer clips ; skip studs

• New designs

• Other things on outside– Stone veneers– Solar panels– Communication equipment

- May 1, 2023page 63

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Spray foam – deep cavity solution

- May 1, 2023page 64

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page 65 WZMH Architects

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page 66

Hilditch Architects

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page 67

Perkins Will

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What matters with Thermally Broken Façade Solutions

- May 1, 2023page 68

System Design Freedom =

Cost effective Non combustible

Suited for Ventilated facade

Works w All Insulations

Design freedom = clips free to be anywhere so Architect can create with no limits from substructure

Page 69: Thermally Broken Facades Webinar

Summary

• Building energy use matters• Walls matter• Thermal bridges matter• ASHRAE has documented and it matters• Code is setting higher minimums• Constructable solutions exist• Detailing constructable• Cost effective design freedom exist

• So up to you.

page 69

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EA has all the info for you

page 70

Youtube Installation Animation

Design Guide

MH full report

LnL Preso

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Contacts:

- May 1, 2023page 71

Darren Smith Business Development, Western Canada / US ManagerENGINEERED [email protected] 604-354-7849

Kart Gopinath, BTech, AScT. BC Technical Consultant ENGINEERED [email protected] 604-340-3312


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