Thermatile Technical Brochure

CI/SfB(47) Nh2

April 2006

Kingspan Insulated Facade Systems

Insu la ted Pane ls

Thermatile System

Buildingto the Power of

Insurer Approved System

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Offers increased visual options and design flexibility“ ”

Tile Colour: Rose

Introduction 4

Product Data 8

Model Specifications 18

Construction Details 23

• Panel Dimensions 24

• Drip Detail 25

• External Corner Detail 26

• Eaves Detail 27

• Parapet Detail 28

• Verge Detail 29

• Thermatile to Curtain Wall Head Detail 30

• Thermatile to Curtain Wall Sill Abutment Detail 31

• Thermatile to Curtain Wall Jamb Abutment Detail 32

• Door Head Detail 33

• Door Jamb Abutment Detail 34

• Internal Corner Detail 35

• Recessed Window Sill Detail 36

• Recessed Window Head Detail 37

• Stepped AWP Jamb Abutment Detail 38

• Stepped Masonry Jamb Abutment Detail 39

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System Accreditations:• Certified to LPS 1181 EXT-B

• Insurer Approved System

• Passed CWCT standard test method forrainscreens

• Passed BSEN 13830 : 2003 for airpermeability, wind & static water

• Independently structurally tested and certified by BRE as fit for purpose, including high rise construction, anywhere in UK and Ireland

• Independently tested and approved fordurability to ASTMD951 (water) and IEC68-2-32 (salt mist)

System Benefits:• Fully guaranteed system

• Offers design flexibility

• High performance thermal insulation built-In

• Easily integrates with other components

• Cost effective

• Fast and simple installation

• Eliminates the need for wet trades on sites

• Easily used to "Dress" elevations to secureinner city planning approvals

• Acoustically efficient

• Full technical support offered by Kingspan

• Full installation training and on-site supportavailable

• 100% performance over the life of the building

• Fully compliant with Building Regulations andStandards

• Accelerates internal fit-out, facilitating earlierproject handover and increased income stream

• Suitable for a variety of applications -Commercial, Retail, Education, Healthcare,Student Accommodation, etc

• Suitable for refurbishment projects

System Benefits:• Fully guaranteed system

• Offers design flexibility

• High performance thermal insulation built-In

• Easily integrates with other components

• Cost effective

• Fast and simple installation

• Eliminates the need for wet trades on sites

• Easily used to "Dress" elevations to secureinner city planning approvals

• Acoustically efficient

• Full technical support offered by Kingspan

• Full installation training and on-site supportavailable

• 100% performance over the life of the building

• Fully compliant with Building Regulations andStandards

• Accelerates internal fit-out, facilitating earlierproject handover and increased income stream

• Suitable for a variety of applications -Commercial, Retail, Education, Healthcare,Student Accommodation, etc

• Suitable for refurbishment projects

Tile Colour: Flame

Kingspan Thermatile is supplied directly by Kingspan.The complete system consists of our insurer approvedinsulated panel, support brackets and other fixings, aswell as the ceramic tiles. The system can easily integratewith other elements such as doors, windows, apertures,brick/stonework and glazing.

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Kingspan, the market leader in Insulated Roof and Wall Panel Systems is advancing facade technology by introducing aunique system that offers designers all the benefits of constructing with insulated panels, but also offers increasedvisual flexibility with the use of ceramic tiles in a tile hanging type application.

Creating Unique Architecture Design and aesthetics make architecture distinct or evenunique. However, a basic requirement for a successful longterm solution, is practical, weather resistant and lowmaintenance materials. The range of architectural ceramic tiles offered in the Kingspan Thermatile system has beendeveloped to meet the highest design and functionalstandards. The range is wide, offering diverse designpossibilities whilst high quality raw materials and manufacturing know-how ensure product longevity.

Kingspan Increasing Visual OptionsKingspan Thermatile is a completely unique facade system. It is an innovative and modern method of construction. The system offers designers all the benefits of constructingwith insulated panels, but importantly also offers increasedvisual options and flexibility with the use of ceramic tiles in a tile hanging type application.

Architects all over the world, especially in mainland Europe,have recognised the aesthetic appeal and design flexibility ofceramic tiles. The natural beauty and symmetry of the tiles liesin the precise and clean lines achieved without overlapping. The stark contrast of the joint and the smooth tile, enhance thevisual allure of the facade. It is as a result of this feature thatlandmark buildings can now be easily created using theKingspan Thermatile system.

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ApplicationThe KS1000 TT Thermatile Wall and Facade system is secret fixedwith the insulated panels laid vertically. Suitable for all buildingapplications except where there are low temperature internalconditions.

1000mm cover width

KS1000 TT

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Tile Colour: Flame

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Product Tolerance

Length -5mm +5mm

Width -2mm +2mm

Thickness -2mm +2mm

End Squareness -3mm +3mm

Flatness (per metre) -2mm +2mm

Available LengthsStandard lengths 1.8 to 12 metres. Panels less than 1.8m longcan be supplied and are subject to an extra charge. These panelscannot be end lapped.

* This panel thickness complies with Building Regulations Part L2A (England & Wales)** This panel thickness complies with Building (Scotland) Regulations Section 6• Weights include tiles and accessories

Core Thickness (mm) 45 70* 80**

Weight kg/m2 0.63/0.4 steel • 36.5 37.5 37.9

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Materials - SteelSubstrate• ZA255 Galvalloy hot-dip zinc-aluminium alloy coated steel

(= 95% Zn/=5% Al) to BS EN 10214 : 1995, Grade Fe E220Gwith a Z275 zinc coating.

• Standard external sheet thickness 0.63mm, standard internalsheet thickness 0.4mm. Other thicknesses can be supplied tospecial order.

Coatings - External Weather Sheet• Plastisol: 200 micron thick high performance coating applied

to the weatherside of the panel. Designed to achieve high levels of durability and colour stability, is highly resistant to damage in transit and on-site.

• Reverse side of sheet coated with a light grey polyester coating.

Coatings - Internal Liner Sheet• Lining Enamel: 15 micron thick coating developed for use for

the internal lining of insulated panels. Standard colour is “brightwhite” with an easily cleaned surface.

• HPS200 Plastisol: 200 micron thick coating used in areaswhere there is high internal humidity, or a corrosiveenvironment.

• Stelvetite Food & Hygiene Safe: This is a 120 micron thickchemically inert polymer film bonded to steel suitable forcladding the interior of cold stores, food processing buildingsand other hygiene applications.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Insulation Core• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).

Available in LPCB approved certified product range, pleasecontact Kingspan Technical Design Bureau.

SealsFactory Applied Side Joint SealAll side joints have a factory applied seal fitted into the groove toautomatically seal the joint between panels.

PerformanceThermal Insulation

Panel Thickness (mm) U value W/m2K

45 0.44

70 0.35*

80 0.30*

U -Thermal transmittance W/m2K* U-Value calculated in accordance with the method required by the Building

Regulations Part L2A (England & Wales) and Building (Scotland) RegulationsSection 6 (0.35 U-Value not suitable for Scotland).

Tile Colour: Flame

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Quality & DurabilityKingspan Insulated Panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.

Guarantees & WarrantiesKingspan’s Total Guarantee will provide external coating andproduct warranties and guarantees on an individual project basis.

PackingStandard PackingKingspan wall panels are stacked horizontally (with weather sheetupward). Removable hot melt adhesive is laid between each panel.The top, bottom, sides and ends are protected with polystyreneand timber packing and the entire pack is wrapped in polythene.The number of panels in each pack depends on panel thickness,as shown in the table. Typical pack height is 1100mm.

Sea FreightFully timber crated packs are available on projects requiringdelivery by sea freight shipping, at additional cost. Alternatively,steel containers can be used. Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.

Site Installation Procedure Site assembly instructions are available from the KingspanTechnical Design Bureau.

BiologicalKingspan panels are normally immune to attack from mould, fungi,mildew and vermin. No urea formaldehyde is used in theconstruction, and the panels are not considered deleterious.

FireSteel and aluminium outer and inner facings have Class 1 surfacespread of flame to BS 476: Part 7: 1987, and are Class 0, asdefined by Building Regulations.KS1000 TT is available with LPCB certification, with steel facings.Firewall specifications to provide fire resistance ratings to BS 476:Part 22: 1987 are available on request from Kingspan TechnicalDesign Bureau or visit our web site at www.kingspanpanels.com

AcousticsKS1000 TT panels comply with Building Regulations Part E fornon-domestic buildings. For residential, domestic, educationand healthcare building applications, BB93 and HTM 2045solutions, consult Kingspan Technical Design Bureau.

All KS1000 TT panels have a single figure weighted sound reductionRw = 25dB.

Building Regulations & StandardsKingspan insulated roof and wall systems conform to the followingBuilding Regulations and Standards (Non-domestic buildings):

i) Approved Document A: Structure (England & Wales)

ii) Approved Document B: Fire (England & Wales)

iii) Approved Document E: Resistance to the Passage of Sound (England & Wales)

iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales)

v) Building (Scotland) Regulations section 2: Fire

vi Building (Scotland) Regulations section 5: Noise

vii) Building (Scotland) Regulations section 6: Energy

viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)

Panel Core Thickness 45 70 80

No. panel/pack (max.) 18 12 11Sound Reduction Index (SRI) Tested

Frequency Hz 125 250 500 1k 2k 4k

SRI dB (minimum of) 20.1 21.1 24.6 24.9 29.6 38.0

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SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in Metres

(mm ) 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0

SINGLE SPAN 45 Pressure 2.32 1.96 1.66 1.42 1.22 1.05 0.92 0.80 0.70 0.62 0.55

Outer Sheet Suction 2.32 1.96 1.66 1.42 1.22 1.05 0.92 0.80 0.70 0.62 0.55

0.63mm steel 70 Pressure 3.73 3.39 3.10 2.69 2.35 2.06 1.82 1.61 1.43 1.27 1.14

Inner Sheet Suction 3.36 2.78 2.33 2.00 1.71 1.49 1.31 1.16 1.04 0.93 0.84


L Suction 3.46 2.86 2.40 2.05 1.76 1.54 1.35 1.20 1.07 0.96 0.86

DOUBLE SPAN 45 Pressure 1.90 1.71 1.57 1.44 1.33 1.24 1.16 1.10 1.03 0.96 0.87

Outer Sheet Suction 1.76 1.60 1.46 1.35 1.25 1.14 1.00 0.89 0.79 0.71 0.64


Inner Sheet Suction 2.88 2.60 2.33 1.99 1.71 1.49 1.31 1.16 1.04 0.93 0.84


L L Suction 3.34 2.86 2.40 2.05 1.76 1.54 1.35 1.20 1.07 0.96 0.86

Notes:1. Values have been calculated using the limit state method described in the

“European Recommendations for the Design of Sandwich Panels”(ECCS document No.115 2001), taking imposed loads, temperature andcreep into account.

2. For each value individual and combined load cases with appropriate loadfactors and temperatures have been considered. These are detailedunder “Structural Performance” in the Building Design Section.

3. The Table is for dark coloured panels.

4. The following deflection limits have been used:

Pressure loading L/150

Suction loading L/150

5. For intermediate values linear interpolation may be used.

6. The standard fastener pattern is shown in the construction details. Aminimum of two fasteners per panel per rail are required. The allowablesuction load can be calculated using the procedure shown in the designexample under “Structural Performance” in the Building Design Section.

7. The allowable steelwork tolerance between bearing planes of adjacentsheeting rails is ±5mm.

8. Load span tables for panel specifications not shown are available from the Kingspan Technical Design Bureau.

StructuralUnfactored Load/Span Table (use calculated design windload values unfactored)

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Tile Colour: Flame

1. Coral 2. Rose

3. Flame 4. Chestnut

5. Ash 6. Slate

Please note: illustrated colours are indicative only and subject to printing tolerances.

Tile - ColoursTypical Specification:Natural unglazed extruded, ceramic facade tiles15mm thick 25kg/m3

Tile Colour:

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Tile - Module Sizes

400 x 200mm, smooth

500 x 250mm, smooth 500 x 280mm, smooth

600 x 250mm, smooth 600 x 280mm, smooth

& Ireland

Module Size Module Size Module Size Module Size Module Size

400 x 200mm 500 x 250mm 500 x 280mm 600 x 250 mm 600 x 280 mm

Work size 392 x 204 x 15mm 492 x 254 x 15mm 492 x 284 x 15mm 592 x 254 x 15mm 592 x 284 x 15mm

m2 – pieces* 12.5/m2 8.0m2 7.14/m2 6.67/m2 5.95/m2

M2 – kg 24.6/m2 25/m2 24.7/m2 25.5/m2 25.4/m2

Net area/piece 0.08m2 0.12m2 0.13m2 0.14m2 0.16m2

1 1-34020U 1-35025U 1-35028U 1-36025U 1-36028UCoral

2 2-34020U 2-35025U 2-35028U 2-36025U 2-36028URose

3 3-34020U 3-35025U 3-35028U 3-36025U 3-36028UFlame

4 4-34020U 4-35025U 4-35028U 4-36025U 4-36028UChestnut

5 5-34020U 5-35025U 5-35028U 5-36025U 5-36028UAsh

6 6-34020U 6-35025U 6-35028U 6-36025U 6-36028USlate

* Facade area inclusive of joint

Please note that a combination of modules are likely to be needed on an individual project due to windows/door heights/levels etc.

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Tile Colour: Ash

Tile Colour: Rose Tile Colour: Slate

1. Starter Support Rail (Ref: KS TT A 41)These support rails are installed at the top andbottom of tile elevation and at openings to carry the ceramic tiles.

2. Intermediate Support Rail (Ref: KS TT A 40)The support rails are installed between tile rows tocarry the ceramic tiles.

3. Connection Piece (Ref: KS TT A 42)“Butt-Strap” connection between aluminium support rails.

4. Compression Spring (Ref: KS TT A 43)These compression springs are installed at the edges of the ceramic tiles. They prevent the tilesfrom moving and provide vertical spaces.

5. KS TT A Lok Rail Fasteners (Ref: KS TT A FL6)These are used at 500mm centres through a 8mm pre-drilled hole into the face of the panel.

6. PVC Sealant Tape (Ref: KS TT A SVG25)Single sided self-adhesive PVC sealant tape which is applied between the aluminium support rails andpanel face.

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AccessoriesReference No.: KS TT A 40Description: Intermediate aluminium support rail 2995mm longApplication: Installed between panel rows to carry tiles. Set out distance is tile module.

Reference No.: KS TT A 41Description: Upper /lower aluminium support rail 2995mm longApplication: Installed at top and bottom of tile elevation (and openings) to carry tiles. Set out distance is tile module deduct 49mm.

Reference No.: KS TT A 42Description: Connection piece Application: "Butt-strap" connection between aluminium support rails (supplied in 50 piece boxes).

Reference No.: KS TT A 43Description: Pressure clip/tile spacer Application: Prevents tiles moving and vertically spaces tiles(supplied in 200 piece boxes).

Reference No.: KS TT A 29Description: Gauge rod (special jig) for support rails Application: To set out 200mm tile rails from frontMinimum 3 sets (of 3 jigs) required 3 sets supplied FOC per 600m2.

Reference No.: KS TT A 44Description: End pressure clip/tile spacerApplication: Prevents end tiles moving (supplied in 200 pieceboxes). Similar to KS TT A 43 but without spacer legs.

Reference No.: KS TT A 26Description: Gauge rod (special jig) for support rails Application: To set out 280mm tile rails from front.

Reference No.: KS TT A 39Description: Gauge rod (special jig) for support rails Application: To set out 250mm tile rails from front.

KS TT A 29

KS TT A 40

KS TT A 41

KS TT A 42

KS TT A 43

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Reference No.: KS TT A 305-01Description: Mounting tool Application: Used to "click" tiles onto railsMinimum 2 required. 2 supplied FOC per 600m2.

Reference No.: KS TT A FL6 Description: KS TT A Lok rail fastener Application: Used at 500mm centres through 8mm pre-drilledhole into panel face (supplied in 100’s).

Reference No.: KS TT A Tool Description: KS TT A Lok fastener fixing tool used to retain Application: KS TT A Lok whilst installingMinimum 2 required. 2 supplied FOC per 600m2.

Reference No.: KS TT A SVG25Description: Single sided self-adhesive PVC sealant tapeApplication: Applied between aluminium rails and panels (supplied in 25 lin m rolls).

Above accessories are "over and above" the standard flashings,fixings, sealants used for usual panel projects.

The KS1000 TT insulated panel is fixed vertically to avoid jointscoinciding with KS TT A 40 and KS TT A 41 tile support rails.

The secondary steel framing system supporting the KS1000 TTpanel and tile system needs to be designed to accept the deadloads of the complete system as well as the usual live loads.

Please note that single elevations of tiles should be ordered in a"single batch" to avoid shading problems.

To avoid shortages of tiles due to site breakages from damage /cutting we recommend 3% spares are ordered.

KS TT A FL6

KS TT A Tool

KS TT A SVG25

KS TT A 305-01

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KS1000 TT - Thermatile Insulated Facade System Vertically Laid Ref No: 1/5.77/LPS-BStandard (Non-corrosive) Internal and External Environments

ApplicationThe following specification is for the KS1000 TT - ThermatileInsulated Facade system laid vertically ready to receive Kingspan’sunglazed ceramic tiles on buildings with an internal humidity classis 1 to 4, as defined in BS EN ISO 13788: 2002.

KS1000 TT Thermatile panels are Loss Prevention CertificationBoard (LPCB) certified to LPS 1181 Grade B.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.63mm thick Z275 hot-dip zinc coated steel toBS EN10147: 1992. External coating to be nominal 200 micronsthick Plastisol. Colour – Goosewing Grey.

Reverse to have a light grey polyester coating.

Insulation CoreTo consist of 70mm (England & Wales) or 80mm (Scotland) thick,closed cell, with zero ozone depletion (zero ODP) polyisocyanurate(PIR) insulation.

The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel to BS EN10147: 1992.

Internal coating to be Lining Enamel, nominal 15 microns thick.Colour - White.

Reverse to have a light grey polyester coating.

PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of 0.35 W/m2K (England & Wales) or 0.30 W/m2K (Scotland)calculated using the method required by the Building RegulationsPart L2. Manufacturers 25 year thermal warranty required.

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS476: Part 6: 1989 and Part 7: 1987.

The product has passed all the requirements of LPS 1181: Issue 3,wall lining test.

Air LeakageOverall air leakage for complete envelope less than 10m3/hr/m2

at 50Pa.

SealsVertical Panel JointsTo be a tongue (male) and groove (female) type of joint with afactory applied weather seal located within the groove (female)section.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR or similar, fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken 6mm diameter bead of gun-grade sealant Scapa Tape,Ref: 0100 or similar.

FastenersPrimaryAll primary fasteners must be self tapping, self drilling screws,manufactured from austenitic Grade 304 stainless steel, and fittedwith a 16mm diameter bonded non-ferrous washer.

All fasteners to be located through the tongue (male) section of thepanel minimum of two per panel per support.

To comply with the requirements of BS6399: Part 2: 1997, it maybe necessary to provide additional fixings through the malesection, in areas of high local suction.

Through FixWhere panels have their male sections removed on site, they mustbe face fixed with a similar type of fastener. The fasteners must becovered by a flashing to maintain the concealed fix appearance.

SecondaryFlashings to be stitched at 450mm centres (maximum) withcarbon steel stitching screws, complete with 14mm diameterbonded non-ferrous washers and colour matched low profiledheads.

Tile Rail Fasteners Tile extrusions (Ref No. KS TT A 40 and KS TT A 41) fixed throughpre-drilled 8mm diameter holes in external face of insulatedKS1000 TT panel with KS TT A FL6 fasteners at maximum500mm centres.

Fasteners General Note Recommended fasteners are available from SFS Intec Limited, Ejot UK Limited, Mage Fasteners Limited, or Ash and LacyBuilding Systems Ltd.

Tile Colour: Coral

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Construction DetailsAccessoriesTile extrusions: (Ref No. KS TT A 40 and KS TT A 41) to have oneside self-adhesive 25kg/m3 PVC foam strip applied prior toinstallation.

Pressure clip/tile spacer: (Ref No. KS TT A 43 and KS TT A 44)between facade tiles to prevent movement of tiles once installed.

Facade Tile: Kingspan unglazed ceramic tile system.

FlashingsAll external flashings to be made from 0.63mm thick coated to thesame specification as the outer sheet of adjacent panels. Colour – Standard or alternatively, 0.9mm polyester powdercoated aluminium to resemble colouring of external tile face.

All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of 4mm diameter butyl rubber sealant tape,Class A, Ref: NFRC TB36.

All flashings to have butt straps and sealed with two unbrokenruns of 9mm wide x 3mm thick butyl rubber sealant tape, Class A,Ref: NFRC TB36.

AWP fillers to be installed and bedded on silicone sealant, ScapaTapes Ref: 0004 or similar, at the horizontal joint location withbridging silicone seal applied between AWP filler and supportingstructure.

All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the inner sheet, Colour - White.

All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of 6mm diameter butyl sealant tape,Class A, Ref: NFRC TB36. End laps to be air sealed with PVCbacked butyl rubber tape, Scapa Tapes Ref: Vapourflex or similar,or gun-grade sealant Scapa Tapes Ref: 0100 or similar.

Panel Lengths Exact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 6000mm lengths.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy of±5mm between fixing planes of adjacent sheeting rails.

Secondary Steel Support FrameThe secondary steel framing system to be designed to acceptdead weight of panel, plus tiles, as well as the usual life loads.

InstallationAll fasteners and seals to be of correct specification and installedas indicated on the project construction drawings.Site cut panels must provide accurate, true lines with no distortion,panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.Remove all swarf and any foreign matter immediately from theexternal surface of panels.Panels must be assembled so that joint widths are consistent andparallel.

Insulated Panel Identification & LabellingWhen the roofing and /or the wall cladding to this building iscompleted, a label identifying the composition of the insulatedpanels is to be fitted.

This label illustrates the type of Insulated panels fitted, to assistInsurers, Fire Officers, Owners and Occupiers identify the envelopecomposition.

It is a recommendation of the Kingspan Product Guarantee thatthe insulated panel identification label, which will have a specificproject registration number, is installed in an agreed location. Theproject architect, cladding subcontractor or owner should locate orinstruct the location of these labels in an appropriate andaccessible location on the building.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.

Tile Colour: Ash

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H43 - Metal Composite Panel Cladding/CoveringTo be read with Preliminaries/General Conditions.

Type of Cladding System127A - Metal Composite Panel Wall

Cladding to Walls• Drawing reference(s): _________• Supports: Cold rolled rail system designed to suit total

cladding system dead load as well as imposed loadsBearing width: Min 50mm.• Manufacturer and reference: Kingspan Limited, vertically laid

Thermatile system for standard internal and externalenvironments and Loss Prevention Certification Board certifiedto LPS 1181 Grade B.

• Test Results: • LPS 1181, Issue 3, wall lining tests: Passed all requirements.

• Panels:Profile reference: KS1000 TT/Zero ODP – Insulated Wall Panel.

External facings:• Material: S220GD+ZA hot-dip zinc/aluminium coated steel

to BS EN10214: 1992. • Thickness: 0.63mm• Finish/Colour: 200 micron Plastisol, colour Goosewing Grey.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining enamel, colour White.Core insulation: Zero ODP formulationPanel thickness: 70mm.• Male/female panel joint sealant:• Factory applied weather seal set in rebate.• Kingspan AWP filler and neutral cure silicone seal, Scapa

Tapes Ref: 0004 or similar, site applied at the end of each panel where flashings pass over the joint.

• Neutral cure silicone seal, Scapa Tapes Ref: 0004 or similar,to male joints.

• Fasteners: As determined by clause 220ENumber and location:• For panels: As determined by clause 197A, but with each

panel fixed to each support using not less than twofasteners located through tongue section, as recommendedby cladding manufacturer.

• Tile rail fasteners: Tile extrusions (Ref No. KS TT A 40 and KS TT A 41) fixed through pre-drilled 8mm diameter holes in external face of insulated KS1000 TT panel with KS TT AFL6 fasteners at maximum 500mm centres.

• Thermal Transmittance (U Value) calculated using the methodrequired by the Building Regulations Part L2 (England & Wales):0.35 W/m2K. Manufacturers 25 year thermal warranty required.

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:

• Internal face of panel to be air sealed along the full lengthby an unbroken 6mm diameter bead of gun-grade sealant,Scapa Tapes Ref: 0100 or similar.

• Accessories:• Tile extrusions: (Ref No. KS TT A 40 and KS TT A 41) to

have one side self-adhesive 25kg/m3 PVC foam stripapplied prior to installation.

• Pressure clip/tile spacer: (Ref No. KS TT A 43 and KS TT A 44) between facade tiles to prevent movement of tiles once installed.

Facade Tile:• Kingspan unglazed ceramic tile system

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriate to location, exposure, roof height, building shape and size in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1.Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined from BS6399: Part 2, clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined from BS6399: Part 2, clause 2.6.Dominant opening: _________

• Determine the quantity of cladding fasteners recommended bythe cladding manufacturer to resist shear loads produced bycladding system.

220E - Fasteners:• Recommended manufacturer: One of the following:

SFS Intec Limited, tel. 0113 208 5500Ejot UK Limited, tel. 01977 687 040Mage Fasteners Limited, tel. 01451 822 777Ash and Lacy Building Systems Limited, tel. 0121 525 1444

• Panel fasteners: Self drilling, self tapping screws with bondedwashers.Type(s), size(s) and drilling capacity: As recommended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Grade 304 austenitic stainless steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Not coloured.

• Fasteners for vertical joint flashings/trims: As panel fasteners.• Flashing fasteners: Stitching screws with bonded washers.

Screw/washer material: As panel fasteners.Washer size: 14mm diameter.Heads: With low profiled heads to match colour of the flashing.


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275 - Continuity Thermal Insulation• Junctions between the roof panel system and walls /

penetrations insulated with PIR board insulation any gaps filledwith Alfasbond FR or similar fire rated gun applied canisterurethane insulation.

• Placement: Secure and continuous with cladding/ coveringinsulation.

310A - Purpose Made Cold Formed Metal AccessoriesExternal KS1000 TT Panel:

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at 450mm centresusing secondary fasteners as specified for the claddingsystem.

• Sealing: Single line of 4mm diameter butyl rubber sealant,Class A, Ref: NFRC TB36, site applied between flashing andpanel.

310B - Purpose Made Cold Formed Metal AccessoriesExternal Ceramic Tile:

• Drawing reference(s): _________• Material/finish: Polyester powder coated aluminium.

Thickness: 0.9mmColour: To resemble external face of tiles.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at 450mm centresusing secondary fasteners as specified for the cladding.

311A - Purpose Made Cold Formed Metal Accessories Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the claddingsystem.

• Sealing: Single line of 6mm diameter butyl rubber sealant,Class A, Ref: NFRC TB36, site applied between flashing andpanel.

• End laps to be air sealed with Scapa Tapes Vapourflex orsimilar, or gun-grade sealant.

580A - Insulated Panel IdentificAtion & Labelling• When the roofing and /or the wall cladding to this building is

completed, a label identifying the composition of the insulatedpanels is to be fitted.

• This label illustrates the type of Insulated panels fitted, to assistInsurers, Fire Officers, Owners and Occupiers identify theenvelope composition.

• It is a recommendation of the Kingspan Product Guaranteethat the insulated panel identification label, which will have aspecific project registration number, is installed in an agreedlocation. The project architect, cladding subcontractor orowner should locate or instruct the location of these labels inan appropriate and accessible location on the building.

Tile Colour: Ash

22


Detail 1 - Vertical Panel Joint Detail 3 - Drip Detail

Pattern B (Single/Double Fasteners)

Horizontalsupport rail

KS1000 TT insulatedwall panel vertically laid

20mm x 3mm self-adhesive PVCsealant tape (Ref: KS TT A SVG25)

KS TT A Lok fasteners at 500mm centres

Thermatile tile

20mm x 3mm self-adhesive PVC sealant tape(Ref: KS TT A SVG25)

KS1000 TT - Thermatileinsulated wall panelvertically laid

Air seal - 6mm beadof gun-grade sealant

Air seal - Gun-gradesealant at male joint

Thermatilefacade unit

Thermatile startersupport rail (Ref: KS TT A 41)

Drip flashing

KS TT A Lok fastenersat 500mm centres (Ref: KS TT A FL6)

Thermatile tile supportrail (Ref: KS TT A 40)

23

Con

stru

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etai

ls

Tile Colour: Rose

Fact

ory

appl

ied

wea

ther

sea

l

996m

m fo

r 100

0mm

Mod

ule

996m

m fo

r 100

0mm

Mod

ule

33.3

315

33.3

333

.33

2020

1010

Pane

l th

ickn

ess

Exte

rnal

wea

ther

she

etIn

tern

al li

ner s

heet

Fixi

ng li

ne

0.75 1.

0

46

17

20

Pane

l th

ickn

ess

Panel Dimensions

Not

e:

Abov

e di

men

sion

s ar

e th

eore

tical

, act

ual d

imen

sion

s w

ill va

ry d

ueto

man

ufac

turin

g to

lera

nces

.

Exac

tly p

reci

se d

imen

sion

s m

ust a

lway

s be

mea

sure

d fro

m a

ctua

lsa

mpl

es

All d

imen

sion

s in

milli

met

res.

Avai

labl

e P

anel

Thic

knes

ses

Insu

latio

n C

ore

45 70 80

24

25

Con

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ls

Drip Detail

KS TT A Lok fastenersat 500mm centres(Ref: KS TT A FL6)


20 x 3mm self-adhesivePVC sealant tape (Ref: KS TT A SVG25)

KS1000 TT - Thermatile insulatedwall panel vertically laid

35mm


Air seal - gun-gradesealant at male joint

Thermatile facade unit


Column face

80mm thick PIR board insulation withAlfasbond FR canister appliedinsulation used to fill gaps, if required

Optional internal closure flashingto mask insulation from view

Closure flashing with lap joints air sealed- Vapourflex sealant applied at joints

Air seal - Continuous beadof gun-grade sealant

Drip flashing

Packer to rail to support deadload of facade system

Note:

Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer.

Drip Detail

Building Regulations Part L2 Thermal Data

fmin = 0.41 Ψ = 0.52 W/mKThe appropriate Ψ value for the brickwork, blockwork or concrete must beadded to the above Ψ value to obtain the total heat loss through this junctiondetail. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

26

External Corner Detail

KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6)


4mm Ø butyl rubber sealant

Alfasbond FR canister applied insulation

20mm x 3mm self-adhesivePVC sealant tape (Ref: KS TT A SVG25)

KS1000 TT - Thermatile insulated wallpanel vertically laid

Corner flashing stitchedat 400mm maximumcentres

Flat headed fastenersat 500mm maximumcentres


Cleader angle by steel sub-contractor withAir seal - Vapourflex sealant applied at joints

Air seal - 6mm Ø bead ofgun-grade sealant

Site cut panel to suit

External corner flashingwith butt straps

End pressure clip/tilespacer (Ref: KS TT A 44)

Note:



fmin = 0.91 Ψ = 0.04 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.

27

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Eaves Detail

Alfasbond FR canisterapplied insulation to fillany gaps and to maintaincontinuity of insulation

KingspanKS500/1000 ZIP

Insulated StandingSeam Roof System

Air seal - Bead ofgun-grade sealant

Air seal - Bead ofgun-grade sealant

Gutter andbrackets byothers

External corner flashingwith butt straps

Air seal - Gun-gradesealant to male joint

4mm Ø butyl sealant

AWP filler sealed top andbottom with gun-grade sealant

Thermatile starter support rail(Ref: KS TT A 41)

Thermatile tile support rail(Ref: KS TT A 40)

KS TT A Lok fasteners at 500mmcentres (Ref: KS TT A FL6)

20mm x 3mm self-adhesive PVCsealant tape (Ref: KS TT A SVG25)


KS1000 TT - Thermatileinsulated panel vertically laid

Joint filler bed in Scapa Tapes, Ref: 0100 gradenon-curing mastic liner side joint locally sealed withScapa Tapes, Ref: 0100 grade non-curing mastic

Note:




28

Parapet Detail

AWP filler sealed top andbottom with gun-grade sealant


Thermatile starter supportrail (Ref: KS TT A 41)


4mm Ø butyl sealant


KS1000 TT - Thermatileinsulated wall panelvertically laid



80mm thick PIRinsulation board

Parapet flashing with 150mmsealed butt straps

Parapet rail air seal- Vapourflex tape to

rail joints

Alfasbond FR canisterapplied insulation

Air seal - Gun-grade sealant

KS1000 RW/LPC insulatedwall panel vertically laid

Air seal - 6mm butylrubber sealant

Profiled filler sealedtop and bottom with

gun-grade sealant

Note:


6mm Ø bead of gun-grade sealant



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Verge Detail

AWP filler sealed topand bottom withgun-grade sealant

4mm Ø butylsealant





KS1000 TT -Thermatile insulatedwall panel vertically laid


Alfasbond FR canisterapplied insulation

20mm x 3mm butyl rubber sealant

Air seal - 8mm Ø butyl rubber sealant

Purlin


Cleader angle by steel sub-contractor with air seal - Vapourflex sealant applied at joints

Verge Flashing with150mm sealed buttstraps

Note:


Kingspan KS500/1000 ZIPinsulated standing seam roof system

20 x 3mm self-adhesivePVC sealant tape (Ref: KS TT A SVG25)



30

Thermatile to Curtain Wall Head Detail




20mm x 3mm Self adhesive PVCsealant tape (Ref: KS TT A SVG25)

KS TT A Lok fasteners (Ref: KS TT A FL6)

Thermatile starter support rail(Ref: KS TT A 41)

Trim flashing sealed intoglazing pocket


Airtight membrane with airsealed overlapped joints

Curtain wall by others

Alfasbond FR canister appliedinsulation to fill any gaps if requiredto maintain continuity of insulation

Note:




31

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Thermatile to Curtain Wall Sill Abutment Detail

Trim flashing sealed intoglazing pocket

Alfasbond FR canisterapplied insulation to fill anygaps if required to maintaincontinuity of insulation

Curtain wall by others

Airtight membrane with airsealed overlapped joints



KS TT A Lok fasteners(Ref: KS TT A FL6)




Thermatile tile support rail(Ref: KS TT A 40)

Note:




32

Thermatile to Curtain Wall Jamb Abutment Detail

Alfasbond FR canisterapplied insulation to fillany gaps if required tomaintain continuity of

insulation

Airtight membrane withair sealed overlapped

joints

Trim flashing sealedinto glazing pocket


Flat headed fastener at 500mmmaximum centres

KS TT A Lok fastenersat 500mm centres (Ref: KS TT A FL6)


Thermatile tilesupport rail (Ref: KS TT A 40)

Curtain wallby others


Air seal - 4mm Ø butylrubber sealant

Note:





33

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Door Head Detail



Air seal - Bridging seal to malejoint gun-grade sealant

Pressure clip/tile spacer(Ref: KS TT A 43)

25mm thick PIR board insulation

4mm Ø butylrubber sealant

Door head flashing

External soffit flashingwith no connection tointernal flashing

Ferrules used to fix door

Door and frame by othersfixed to steel support frame


Optional - Internal head flashing

PIR insulationboard


Internal head flashing(optional) with no connection

to external soffit flashing

Note:




34

Door Jamb Abutment Detail

Air seal - 4mm Øbutyl rubber sealant

20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25)

Site cut panels to suit


Flat headed fastener at500mm maximum centres


Trim flashing sealedinto glazing pocket


Thermatile support rail(Ref: KS TT A 40)


Note:


Door and frame by others fixedto steel support frame




35

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Internal Corner Detail

Insulated support panel

Trim flashing





Internal closure flashing

Alfasbond FR canister applied insulation

Insulatedsupport

panel


Note:




36

Recessed Window Sill Detail

25mm thick PIRboard insulation

Window and frame by othersfixed to steel support frame

Trim flashing sealed into glazing pocket

20mm x 3mm self-adhesive PVC sealant tape(Ref: KS TT A SVG25)






Note:




37

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Recessed Window Head Detail

Window and frame by othersfixed to steel support frame

Air seal - Bridging seal to malejoint gun-grade sealant


External soffit flashing with noconnection to internal flashing

Door head flashing

25mm thick PIR board insulation

Ferrules used to fix door

Galvanised doorhead

PIR insulationboard

Optional - Internal head flashing


Internal head flashing (optional) with

no connection toexternal soffit flashing

Note:



fmin = 0.51 Ψ = 0.62W/mKThe appropriate Ψ value for the brickwork, blockwork or concrete must beadded to the above Ψ value to obtain the total heat loss through this junctiondetail. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

38

Stepped AWP Jamb Abutment Detail

Thermatile support rail(Ref: KS TT A 40)

2No main panelfasteners per joint

Trim flashing





Note:


KS1000 TT -Thermatile

insulated wallpanel vertically

laid

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Stepped Masonry Jamb Abutment Detail


Closure flashing with 100mm air sealed overlapped joints

Thermatile tile support rail (Ref: KS TT A 40)


Trim flashing


Air seal -Continuous

bead ofgun-grade

sealant

Alfasbond FR canister applied insulation to fill anygaps if required to maintain continuity of insulation


Polyethylenebacking rodwith silicone

sealant byothers

Note:



Flat headed fastener at 500mmmaximum centres





Kingspan LimitedUK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: [email protected]

Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: [email protected]

Details for the following countries; Australia, Belgium, Czech Republic, Germany, Hungary, Netherlands, New Zealand, Poland, Romania, Slovakiacan be found by visiting our website www.kingspanpanels.com or our group website www.kingspan.com

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for informationthat is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries

accept no liability in respect thereof.

KS1000 RTRoof Tile

KS1000 XDLongSpan X-dek®

KS1000 LPLo-pitch

KS1000 TSTile Support

KS500/1000 ZIPKingZIP®

KS1000 RWTrapezoidal

KS1000 SFSecret Fix

KS1000 CRCurved

KS1000 RWTrapezoidal

KS600, 900 & 1000 LSLongSpan

Kingspan Insulated Roof, Wall & Facade Systems

Roof Systems

Wall & Facade Systems

KS600, 900 & 1000 MRMicro-Rib

KS600, 900& 1000Optimo™

KS600, 900& 1000 EBEuro-Box

KS600, 900& 1000 FL-SFlat (Stucco)

KS1000 TT Thermatile TileHanging System

KS600, 900 & 1000 MMMini-Micro

KS600, 900 & 1000 CXConvex

KS600, 900 & 1000 WVWave

Date post:	25-Oct-2015
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