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THERMOPLASTIC WELDING MACHINES & TOOLS

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| THERMOPLASTIC WELDING MACHINES & TOOLS | chemline.com
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Page 1: THERMOPLASTIC WELDING MACHINES & TOOLS

| THERMOPLASTIC WELDING MACHINES & TOOLS |

chemline.com

Page 2: THERMOPLASTIC WELDING MACHINES & TOOLS

PDF Published September 9, 2019

2 | TWM 09-19 | www.chemline.com

pip

e ty

pe

W51

00

W61

00

HSO

C17

W35

11 B

ench

7

mat

eria

l & w

all t

hick

ness

Min

ipla

st

Max

ipla

st

PE/PP SDR11 x 33

PE/PP SDR33 x 33

PVDF x PVDF SDR21

ECTFE1x

ECTFE1 SDR21

PE/PP SDR17

x

PVDF SDR21

PE/PP SDR17

x

ECTFE1 SDR21

mat

eria

lsw

eld

ing

mac

hine

s

1/2” – 4”

1/2” – 4”

1/2” – 4”

1/2” – 4”

Welding Machine Size Range & Selection Toolsi

ngle

pip

e

PP SDR11

PP SDR33

Blue PE100 SDR7

Blue PE100 SDR11

PVDF SDR21

ECTFE1 SDR21

PTFE

Backwelding

dua

l co

ntai

nmen

tsi

mul

tane

ous

wel

din

g

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”23” x 1”

to

4” x 2”2dual

con

tain

men

tst

agge

red

wel

ding

1-1/2” – 6”

1-1/2” – 6”

1-1/2” – 4”51-1/2” – 6”

1/2” – 4”

4” x 1-1/2”

to

6” x 3”

4” x 1-1/2”

to

6” x 3”

4” x 1-1/2”

to

6” x 3”44” x 1-1/2”

to

6” x 3”4

3” – 12”

3” – 12”

3” – 4”53” – 12”

3” – 4”

6” x 3”

to

12” x 8”

8” x 4”

to

12” x 8”

6” x 3”

to

12” x 8”46” x 3”

to

8” x 4”4

8” – 18”

8” – 18”

8” – 18”

12” x 8”

to

18” x 14”

12” x 8”

to

18” x 14”

12” x 8”

to

18” x 14”4

12” – 24”

12” – 24”

12” – 24”

16” x 12”

to

24” x 20”

16” x 12”

to

24” x 20”

1/2” – 2”

1/2” – 2”

1/2” – 2”

1/2” – 2”

1/2” – 5”

1/2” – 5”

1/2” – 5”

1/2” – 5”

Key: Pipe dimensions based on nominal OD of metric piping; imperial piping can be welded with special parts on special request in all but the largest pipe size.1 With special high-temperature heater plate; 2 For use on inner pipe only; 3 SP110S.10S model only for use on imperial pipe;4 Requires special split heater plate for outer piping only. Add rental cost for specific unit from chart below to welder above. 5 For pipe-to-pipe butt fusion only. 6 Also available with CNC. 7 Available in all socket formats. See socket welder data pages. 8 May require use of the JIG socket tool.

Manual

Contact Butt Fusion Contact Socket Fusion

Hydraulic6 Manual

rent

alra

tes 75.00

300.00

900.00

tim

e

Daily

Weekly

Monthly

140.00

500.00

1,550.00

250.00

1,000.00

3,900.00

320.00

1,275.00

4,900.00

660.00

1,870.00

10,320.00

30.00

120.00

360.00

90.00

360.00

1,080.00

pag

e

4

5

6-7

6-7

6-7

8

10H

SOC

27, 8

2-1/2” – 5”

2-1/2” – 5”

2-1/2” – 5”

2-1/2” – 5”

50.00

200.00

600.00

9

too

l ren

tal r

ates

Welder–Maxi Split 90/32 3” x 1” 75.00 300.00 900.00 23

Welder–Maxi Split 110/63 4” x 2” 75.00 300.00 900.00 23

Welder–Maxi Split 160/90 6” x 3” 75.00 300.00 900.00 23

Welder–W4900 Split 160/90 6” x 3” 100.00 400.00 1,200.00 23

Welder–W4900 Split 200/110 8” x 4” 100.00 400.00 1,200.00 23

Welder–W4900 Split 250/160 10” x 6” 100.00 400.00 1,200.00 23

Welder–W4900 Split 315/200 12” x 8” 100.00 400.00 1,200.00 23

Welder–W5500 Split 350/200 14” x 8” 125.00 500.00 1,500.00 23

Welder–W5500 Split 400/250 16” x 10” 125.00 500.00 1,500.00 23

dua

l co

ntai

nmen

tst

agge

red

wel

din

gsp

lit h

eate

r re

ntal

rat

es

pipe size (mm) daily rental weekly rental monthly rental page

W44

00

1-1/2” – 6”

1-1/2” – 6”

1-1/2” – 4” 51-1/2” – 6”

1-1/2” – 4”

4” x 1-1/2”

to

6” x 3”

4” x 1-1/2”

to

6” x 3”

4” x 1-1/2”

to

6” x 3”44” x 1-1/2”

to

6” x 3”4

175.00

700.00

2,900.00

6-7

W49

00

W55

00

8” – 20”

8” – 20”

8” – 20”

12” x 8”

to

20” x 16”

12” x 8”

to

20” x 16”

12” x 8”

to

14” x 10”4

390.00

1,550.00

6,000.00

W46

00

2-1/2” – 10”

2-1/2” – 10”

2-1/2” – 4” 52-1/2” – 10”

2-1/2” – 4”

6” x 3”

to

10” x 6”

6” x 3”

to

10” x 6”

6” x 3”

to

10” x 6”

6” x 3”

to

8” x 4”

225.00

850.00

3,400.00

6-7

6-7

Page 3: THERMOPLASTIC WELDING MACHINES & TOOLS

PDF Published September 9, 2019

www.chemline.com | TWM 09-19 | 3

Key: Pipe dimensions based on nominal OD of metric piping; imperial piping can be welded with special parts on special request in all but the largest pipe size.1 With special high-temperature heater plate; 2 For use on inner pipe only; 3 SP110S.10S model only for use on imperial pipe;4 Requires special split heater plate for outer piping only. Add rental cost for specific unit from chart below to welder above. 5 For pipe-to-pipe butt fusion only. 6 Also available with CNC. 7 Available in all socket formats. See socket welder data pages. 8 May require use of the JIG socket tool.

Welding Machine Size Range & Selection ToolWelding Machine Size Range & Selection Toolp

ipe

typ

e

SP31

5S

SP11

0B

SIB

– 2

HP

F

HA

30 –

400

mat

eria

l & w

all t

hick

ness

SP11

0/.1

0S

SP25

0S

PE/PP SDR11 x 33

PE/PP SDR33 x 33

PVDF x PVDF SDR21

ECTFE1 x ECTFE1 SDR21

PE/PP SDR17 x PVDF SDR21

PE/PP SDR17 x ECTFE1 SDR21

mat

eria

lsw

eld

ing

mac

hine

s

1/2” – 4”

1/2” – 4”

1/2” – 4”

1/2” – 4”

1/2” – 4”

1/2” – 2”3–

sing

le p

ipe

PP SDR11

PP SDR33

Blue PE100 SDR7

Blue PE100 SDR11

PVDF SDR21

ECTFE1 SDR21

PTFE

Backwelding

dua

l co

ntai

nmen

tsi

mul

tane

ous

wel

din

g

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”23” x 1”

to

4” x 2”2dual

con

tain

men

tst

agge

red

wel

ding

4” – 10”

4” – 10”

4” – 10”

4” – 10”

4” x 2”

to

10” x 6”

4” x 2”

to

10” x 6”

4” x 2”

to

10” x 6”

4” x 2”

8” x 4”

to

14” x 10”2

8” x 4”2

4” – 12”

4” – 12”

4” – 12”

4” – 12”

4” x 2”

to

12” x 8”

4” x 2”

to

12” x 8”

4” x 2”

to

12” x 8”

4” x 2”

8” x 4”

to

12” x 8”2

8” x 4”2

1/2” – 4”

1/2” – 4”

1/2” – 4”

1/2” – 4”

3/4” – 2”

3/4” – 2”

3/4” – 2”

1/2” – 4”

1/2” – 4”

1/2” – 2”

1/2” – 4”

1/2” – 2”

1/2” – 24”

SP63

M

1/2” – 2”

1/2” – 2”

1/2” – 2”

1/2” – 2”

1/2” – 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”

3” x 1”

to

4” x 2”23” x 1”

to

4” x 2”2

ElectroFusion

Non Contact (Infrared) Butt Fusion

CNC

Beadless Butt Fusion Hot AirFusion

Manual CNC

rent

alra

tes 225.00

900.00

2,800.00

tim

e

Daily

Weekly

Monthly

390.00

1,550.00

5,000.00

410.00

1,620.00

5,250.00

530.00

2,100.00

6,800.00

350.00

1,400.00

4,200.00

185.00

740.00

2,200.00

180.00

750.00

2,500.00

pag

e

11

12-13

14

15

16

17

18

50.00

200.00

600.00

19

too

l ren

tal r

ates

Miniplaner - Electric 20 - 10 40.00 160.00 450.00 20

Adjustable Rollerstand 20 - 315 20.00 60.00 220.00 20

Pipe Chamfering Tool 1 16 - 75 20.00 60.00 180.00 20

Pipe Chamfering Tool 2 32 - 250 25.00 75.00 225.00 20

Sanitary Flange Former (PP, PVDF) 3/4” - 2” 130.00 520.00 1,560.00 21

Pipe Peeling Tool 1 25 - 125 40.00 160.00 480.00 21

Pipe Peeling Tool 2 110 - 500 55.00 220.00 660.00 21

315 Rotation Saw 110 - 315 100.00 380.00 1,150.00 21

Outside Debeader 110 - 160 10.00 30.00 110.00 22

Outside Debeader 180 - 315 15.00 45.00 165.00 22

SPA 600 Weld Log Recorder – – – – 22

CNC 3.0 Control Unit

JIG Socket Tool 63 - 170 90.00 360.00 1,080.00 23

too

l

pipe size (mm) daily rental weekly rental monthly rental page

Page 4: THERMOPLASTIC WELDING MACHINES & TOOLS

* Manual planer for rentals, electric planer when purchasing. Option of electric planer on rentals.

Welder and Pipe Clamps

Planer, Heater and Caddy

Basic machine

Swiveling main clamps

Planer electric*

Planer manual*

Heating element

Heater/planer caddy

CNC unit or SPA controller

Control unit for IR heating element

Table clamp

Transport case

Pipe support

Instruction manual

Welding Machine 20-110 mm

4

4

4

8

4

4

n/a

n/a

4

4

n/a

4

4

n/a

4

8

4

4

n/a

n/a

4

4

n/a

4

Min

iPla

st 2

Min

iPla

st 2

T-P

iece

welder kit components

Miniplast/2 Butt Fusion Welder

PDF Published September 9, 2019

SIZES: 1/2” – 4” (20 – 110mm)

voltagE: 110 VAC/2 Plugs

mEthod: Contact

PE PP ECTFE

The Miniplast/2/T-Piece is a welding machine for heating element butt welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 20 to OD 110 mm (1/2” to 4”). All models have two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs. The T-piece model clamps are swiveling up to 45° on each side for the fabrication of elbows, tees and segmented bends.

Due to the special construction of the pressure build-up device, the Miniplast/2 and T-piece machines can be fixed directly onto very short pipe ends on walls and sheets. Due to its light and compact construction as well as due to the horizontal and vertical motion, the machine is ideally suited for use in pipeline systems and for installation work. In the case of stationary use, the Miniplast/T-Piece model can be fixed in a vice or in the table support. The light and compact removable manual planer is operated by means of a ratchet, and an electric planer is optional.

The electronically controlled heating element has an anti-stick coating and control lamps for system and interval checking. Temperature adjustment is integral to the Miniplast/T-Piece heater handle. Timing of the welding operation is read off manual welding tables and pressure is applied via handwheel with built-in pressure scale.

A heat-protected box is provided for the safe storage of the planer and the heating element on the Miniplast and T-Piece models. A wooden box serves for the transport and the protected storage of the complete Miniplast/2.

• Ideal for PE, PP, PVDF and ECTFE butt fusion piping systems

• Horizontal and vertical adjustment

• Compact design

• Ability to make angle welds

• Built in force gauge

PVDF

features

Pipe clamp set 110mm

Fitting clamp set 110mm

Reducer inserts 20mm

Reducer inserts 25mm

Reducer inserts 32mm

Reducer inserts 40mm

Reducer inserts 50mm

Reducer inserts 63mm

Reducer inserts 75mm

Reducer inserts 90mm

Shipping weight kg/Lbs.

Crate size cm36/80

64x39x36

Clamping Inserts 20-110 mm

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

Min

iPla

st 2

Min

iPla

st 2

T-P

iece

4 | TWM 09-19 | www.chemline.com

Page 5: THERMOPLASTIC WELDING MACHINES & TOOLS

www.chemline.com | TWM 09-19 | 5

Basic machine

Planer electric

Heating element

Protection box

CNC unit or SPA controller

Control unit for IR heating element

Table clamp

Transport case

Pipe support

Instruction manual

Welding Machine 50-160 mm

4

4

4

4

n/a

n/a

4

4

4

4

Max

iPla

st

Pipe clamp set 160mm

Fitting clamp set 160mm

Reducer inserts 50mm

Reducer inserts 63mm

Reducer inserts 75mm

Reducer inserts 90mm

Reducer inserts 110mm

Reducer inserts 125mm

Reducer inserts 140mm

Shipping Weight kg/lbs.

Crate size cm

72/159

78x52x63

Clamping Inserts 50-160 mm

4

4

4

4

4

4

4

4

4

Max

iPla

stwelder kit components

Maxiplast Butt Fusion Welder

PDF Published September 9, 2019

SIZES: 1-1/2” – 6” (50 – 160mm)

voltagE: 110 VAC/2 Plugs

mEthod: Contact

PE PP ECTFE

The Maxiplast is a welding machine for heating element butt welding PE, PP, PVDF and ECTFE pipes and fittings from OD 50 to OD 160 mm (1-1/2” to 6”) in the workshop or in the field. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs. The clamps also swivel up to 15° on each side for the fabrication of segmented bends.

Due to the special construction of the pressure build-up device, the welder can be mounted directly onto very short pipe ends on walls or sheets. Due to its light and compact construction as well as due to the horizontal and vertical motion, the machine is ideally suited for use in pipeline systems and for installation work. In the case of stationary use, the Maxi can be fixed in a vice or in the table support. The light and compact removable manual planer is operated by means of a ratchet, and an electric planer is optional.

The electronically controlled heating element has an anti-stick coating and control lamps for system and interval checking. Temperature adjustment is integral to the Maxi heater handle. Timing of the welding operation is read off manual welding tables and pressure is applied via handwheel with built-in pressure scale. The electric planer has been optimized for easy handling. A heat-protected box is provided for the safe storage of the planer and the heating element. A wooden box serves for the transport and the protected storage of the complete Maxiplast welding kit. Optional split heating elements for dual-containment staggered welding in 1x3 (90mm/32mm), 2x4 (110mm/63mm) and 3x6 (160mm/90mm).

• Ideal for PE, PP, PVDF and ECTFE butt fusion piping systems

• Horizontal and vertical adjustment

• Compact design

• Ability to make angle welds

• Built in force gauge

PVDF

features

PP-RCT PP-RCT

Page 6: THERMOPLASTIC WELDING MACHINES & TOOLS

W Series HydraulicButt Fusion Welders

PDF Published September 9, 2019

SErIES: W

modEl: W4400: 50 – 160mm (1-1/2” – 6”) W4600: 75 – 250mm (2-1/2” – 10”) W4900: 90 – 315mm (3” – 12”) W5100: 200 – 450mm (8” – 18”) W5500: 200 – 500mm (8” – 20”) W6100: 315 – 630mm (12” – 24”)

voltagE: W4400: 115 VAC/1 Phase/1 Plug W4600: 115 VAC/1 Phase/1 Plug W4900: 115 VAC/1 Phase/1 Plug W5100: 220 VAC/3 Phase/1 Plug W5500: 220 VAC/3 Phase/1 Plug W6100: 220 VAC/3 Phase/1 Plug

mEthod: Contact

PE PP ECTFE

The W Series is a hydraulic welding machine for heating element butt welding PE, PP, PVDF and ECTFE pipes and fittings for use on building sites and in trenches. The pipe clamps accept reducers for different pipe sizes.

The W Series hydraulic welder is a double clamping machine with two pipe clamps fastened to the steel pipe frame on either side of the weld area, the fixed side and the movable side guided by hydraulic cylinders. The outer fixed side clamp and base can be easily detached in order to weld in badly accessible places, such as piping repair work in trenches or branches of T-pieces. The electro-hydraulic unit moves the right-hand clamps, controls the welding forces and has a pressure backup for supporting the welding force during the cooling down, using two quick-disconnect hoses attached to the movable side of the welder. It also has a pressure gauge for the exact indication of the pressure. The planer is operated by suspending in the welder guide shafts, has a housed chain drive, a security micro switch with lock and an automatic external chip removal. The electronically controlled heating element is also operated by suspending in the guide shafts, has an anti-stick coating, digital display, control lamps, an on/off switch and a connection cable with shock-proof plug. The built-in separating device prevents the heating element from sticking to the pipe after the heating process. Both the heater and planer plug into the electro-hydraulic control box for convenience, avoiding multiple extension cords.

A heat-protected box is provided for the safe storage of the planer and the heating element. A metal box serves for the transport and the protected storage of the complete W-Series welding kit.

Optional split heating elements for dual-containment staggered welding are available.

• Ideal for PE, PP, PVDF and ECTFE butt fusion piping systems

• Compact design, ideal for inside trenches

• Breaks down to 3 clamps for tight spaces

• Rugged frame for industrial applications

• Adjustable speed to control change over time

• Adjustable heating element temperatures

• Powerful planer with safety shut-off switch

• Can do vertical or horizontal welds

PVDF

features

6 | TWM 09-19 | www.chemline.com

PP-RCT PP-RCT

Page 7: THERMOPLASTIC WELDING MACHINES & TOOLS

www.chemline.com | TWM 09-19 | 7

W Series Contact Butt Welders

Capacity in mm

Basic machine

Hydralic unit

Planer electric

Heating element

Heater/planer caddy

CNC unit or SPA controller

Transport case

Electric hoist

Basic clamping tool

Reducer inserts 50mm

Reducer inserts 63mm

Reducer inserts 75mm

Reducer inserts 90mm

Reducer inserts 110mm

Reducer inserts 125mm

Reducer inserts 140mm

Reducer inserts 160mm

Reducer inserts 180mm

Reducer inserts 200mm

Reducer inserts 225mm

Reducer inserts 250mm

Reducer inserts 280mm

Reducer inserts 315mm

Reducer inserts 355mm

Reducer inserts 400mm

Reducer inserts 450mm

Reducer inserts 500mm

Reducer inserts 560mm

Shipping weight kg/lbs.

Crate size cm

Welding Machine / Clamping Inserts

200-500

4

4

4

4

4

optional

4

n/a

4

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

4

4

4

4

4

4

4

4

n/a

n/a

145/320

183x148x125

315-630

4

4

4

4

4

optional

4

optional

4

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

4

4

4

4

4

4

195/430

228x160x140

4900

5500

6100

welder kit components

90-315

4

4

4

4

4

optional

4

n/a

4

n/a

n/a

n/a

4

4

4

4

4

4

4

4

4

4

n/a

n/a

n/a

n/a

n/a

n/a

106/234

123x83x57

4400

50-160

4

4

4

4

4

optional

4

n/a

4

4

4

4

4

4

4

4

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

44/97

84x84x57

4600

75-250

4

4

4

4

4

optional

4

n/a

4

n/a

n/a

4

4

4

4

4

4

4

4

4

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

45/99

95x85x57

200-450

4

4

4

4

4

optional

4

n/a

4

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

4

4

4

4

4

4

4

n/a

n/a

n/a

145/320

183x145x125

5100

Page 8: THERMOPLASTIC WELDING MACHINES & TOOLS

Han

dhel

dSo

cket

Fu

sion

1

20mm socket die set

25mm socket die set

32mm socket die set

40mm socket die set

50mm socket die set

63mm socket die set

Pipe cutter

Pipe chamfering tool

Shipping weight kg/lbs.

Crate size cm6.8/14.9

46x36x14

Socket Die Sets 20-63 mm ( 1/2” to 2”)2Optional

Optional

Optional

Optional

Optional

Optional

Optional

Optional

Heating element

Table-top clamp

Floor use adaptor

Metal carrying case

Instruction manual

Socket die bolts

13mm nut driver (1)

6mm allen key (1)

M8x50mm socket head bolt

M8 Nut (2)

Welding Machine

4

4

4

4

4

4

4

4

4

4

Han

dhel

dSo

cket

Fu

sion

1

welder kit componentsComplete Welder Kit

Welder Components

HSOC1 Handheld Socket Fusion Welder

PDF Published September 9, 2019

SIZES: 20 – 63mm (1/2” – 2”)

voltagE: 110 VAC /1 Plug

mEthod: Contact

PE PP PE

The HSOC1 Handheld contact socket fusion welder is a welding machine for the heating element socket welding of PE, PP and PVDF pipe and fittings from OD 20 to OD 63mm (1/2” to 2”) in the workshop and in the field. It has removable male/female heating dies for different pipe sizes.

The Handheld welder comes with a table clamp for hands-free operation and an adapter for floor use. The electronically controlled heating element has an anti-stick coating and control lamps for system and interval checking. Temperature adjustment is integral to the heater handle. Timing of the welding operation is read off manual welding tables. The pipe chamfering tool makes assembly easier and inner beads smaller. A sheet steel box serves for the transport and the protected storage of the complete handheld contact socket fusion welding kit.

• Ideal for PE, PP and PVDF socket butt fusion piping systems

• Lightest welding tool available

• Convenient table clamp

• Die sets available for various socket formats2

PVDF

features

8 | TWM 09-19 | www.chemline.com

1 Optional, extra charge2 Based on specific socket type, to be determined when ordering. Socket types are: “A” = ASTM “A” metric “PS” = DVS type “A” metric “SC” = DVS type “B” metric “NS” = IPS

PP-RCT PP-RCT

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Han

dhel

dSo

cket

Fu

sion

2

75mm socket die set

90mm socket die set

110mm socket die set

125mm socket die set

Pipe cutter

Pipe chamfering tool

Shipping weight kg/lbs.

Crate size cm14.0/30.0

53x41x16

Socket Die Sets 75-125 mm ( 2-1/2” to 5”)2Optional

Optional

Optional

Optional

Optional

Optional

Heating element

Table-top clamp

Floor use adaptor

Metal carrying case

Instruction manual

Socket die bolts

13mm nut driver (1)

6mm allen key (1)

M8x50mm socket head bolt

M8 Nut (2)

Welding Machine

4

4

4

4

4

4

4

4

4

4

Han

dhel

dSo

cket

Fu

sion

2

welder kit componentsComplete Welder Kit

Welder Components

HSOC2 Handheld Socket Fusion Welder

SIZES: 75 – 125mm (2-1/2” – 5”)

voltagE: 110 VAC /1 Plug

mEthod: Contact

PE PP PE

The HSOC2 Handheld contact socket fusion welder is a welding machine for the heating element socket welding of PE, PP and PVDF pipe and fittings from OD 75 to OD 125mm (2-1/2” to 5”) in the workshop and in the field. It has removable male/female heating dies for different pipe sizes.

The Handheld welder comes with a table clamp for hands-free operation and an adapter for floor use. The electronically controlled heating element has an anti-stick coating and control lamps for system and interval checking. Temperature adjustment is integral to the heater handle. Timing of the welding operation is read off manual welding tables. The pipe chamfering tool makes assembly easier and inner beads smaller. A sheet steel box serves for the transport and the protected storage of the complete handheld contact socket fusion welding kit.

• Ideal for PE, PP and PVDF socket butt fusion piping systems

• Lightest welding tool available

• Convenient table clamp

• Die sets available for various socket formats2

PVDF

features

1 Optional, extra charge2 Based on specific socket type, to be determined when ordering. Socket types are: “A” = ASTM “A” metric “PS” = DVS type “A” metric “SC” = DVS type “B” metric “NS” = IPS

PP-RCT PP-RCT

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PDF Published September 9, 2019

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* This tool will only function properly with specified Silverstone heater inserts. Heater inserts are included with tool purchased as a kit. If tool is rented, heater inserts are not included and must be purchased seperately.

• Ideal for PE, PP, PVDF and PPR socket fusion piping systems

• Motion of the slides is controlled by a rack-and-pinion mechanism

• Heating element is built into the machine

• Adjustable stops assure quality welds through size range2

• Die sets available for various socket formats2

Basic element

Instruction manual

Socket die bolts

13mm nut driver (1)

6mm Allen key (1)

M8x50mm Socket head bolt

M8 Nut (2)

Shipping weight kg/lbs.

Crate size cm

Basic Welding Machine

4

4

4

4

4

4

4

W35

11

W35

1120mm Heater inserts

25mm Heater inserts

32mm Heater inserts

40mm Heater inserts

50mm Heater inserts

63mm Heater inserts

75mm Heater inserts

90mm Heater inserts

110mm Heater inserts

125mm Heater inserts

Pipe cutter

Pipe chamfering tool1

90.4/20085x60x68

Heater Die Sets* 20-125mm (1/2” to 5”)2

welder kit components

W3511 Bench Socket Fusion Welder

The W3511 Bench socket fusion tool is ideal for socket fusion of larger diameter pipe and fittings. It is capable of socket welding PE, PP and PVDF pipes and fittings from OD 20mm to OD 125mm (1/2” to 5”) in the workshop or in the field. Special angled clamps simplify pipe and fittings clamping. A simplified process means little change out is required when switching sizes. Mechanical stops automatically set the socket depth for a perfect weld every time.

The supplied shipment crate doubles as a convenient stand for mounting the equipment.

features

1 Optional, extra charge2 Based on specific socket type, to be determined when ordering. Socket types are: “A” = ASTM “A” metric “PS” = DVS type “A” metric “SC” = DVS type “B” metric “NS” = IPS

Optional

Optional

Optional

Optional

Optional

Optional

Optional

Optional

Optional

Optional

Optional

Optional

SIZES: 20 – 125mm (1-1/2” – 5”)

voltagE: 110 VAC/1 Plug

mEthod: Contact

PE PP PVDF PE PP-RCT PP-RCT

Page 11: THERMOPLASTIC WELDING MACHINES & TOOLS

SP63M Mobile Infrared Butt Fusion Welder

SIZES: 20 – 63mm (1/2” – 2”)

voltagE: 220 VAC / 1 Plugs

mEthod: Non Contact

The SP63M Mobile is an automatic welding machine for heating element infrared welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 20 to OD 63 mm in the workshop or in the field. It’s portability allows it to perform welds in difficult to reach areas. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs.

The electronically controlled infrared heating element with limit stops has a special ceramic coating and control lamps for system and interval checking. Temperature adjustment is carried out by means of a digital control unit with separate mains plug and switch. The electric planer and heater rest on precise 2-axis-guiding and are automatically slid out between the welding pieces from the protective cover when in use. A shipping crate serves for the transport and the protected storage of the complete SP63M welding kit.

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PDF Published September 9, 2019

PE PP UPP ECTFE PVDF

• Ideal for PVDF, PP, UPP, PE and ECTFE butt fusion piping systems

• Fully automated welding process

• Electronic process control and data logging

• Large touch screen with selectable languages

features

Basic machine

Heating element

CNC unit

Transport case

Pipe support

Allen wrenches

Thermal printer

Data transfer cable

USB data stick

Instruction manual

Shipping weight kg/lbs.

Crate size cm

Welding Machine

4

4

4

4

4

4

4

4

4

4

SP63

M

SP63

M

Clamping set 63mm

Reducer insert 20mm

Reducer insert 25mm

Reducer insert 32mm

Reducer insert 40mm

Reducer insert 50mm

159/350

112x99x102

Clamping Inserts

4

4

4

4

4

4

welder kit components

Page 12: THERMOPLASTIC WELDING MACHINES & TOOLS

• Ideal for PVDF, PP, UPP, PE, ECTFE and PFA butt fusion piping systems

• Fully automated welding process

• Electronic process control and data logging

• Large touch screen with selectable languages

Basic machine

Heating element

CNC unit

Transport case

Pipe support

Allen wrenches

Thermal printer

Data transfer cable

USB data stick

Instruction manual

Shipping weight kg/lbs.

Crate size cm

Welding Machine

4

4

4

4

4

4

4

4

4

4

SP11

0S.1

0S

SP11

0S.1

0S

Clamping set 110mm

Reducer insert 20mm

Reducer insert 25mm

Reducer insert 32mm

Reducer insert 40mm

Reducer insert 50mm

Reducer insert 63mm

Reducer insert 75mm

Reducer insert 90mm

Clamping set 2” (PFA)

Reducer Insert 1/2” (PFA)

Reducer Insert 3/4” (PFA)

Reducer Insert 1” (PFA)

Reducer Insert 1-1/4” (PFA)

Reducer Insert 1-1/2” (PFA)

159/350

112x99x102

Clamping Inserts

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

welder kit components

SP110S.10S Infrared Butt Fusion Welder

PDF Published September 9, 2019

The SP110S.10S is an automatic welding machine for heating element infrared welding of PE, PP, PVDF, ECTFE and PFA pipes and fittings from OD 20 to OD 110 mm and 1/2” to 2” IPS sizes in the workshop or in the field. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs.

The electronically controlled infrared heating element with limit stops has a special ceramic coating and control lamps for system and interval checking. Temperature adjustment is carried out by means of a digital control unit with separate mains plug and switch. The electric planer and heater rest on precise 2-axis-guiding and are automatically slid out between the welding pieces from the protective cover when in use. A shipping crate serves for the transport and the protected storage of the complete SP110 welding kit.

features

SIZES: 20 – 110mm (1-1/2” – 4”) IPS (1/2” – 2”) PFA only

voltagE: 220 VAC/1 Plug

mEthod: Non Contact

PE PP UPP ECTFE PVDF PFA

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Basic machine

Heating element

CNC unit

Transport case

Pipe support

Allen wrenches

Thermal printer

Data transfer cable

USB data stick

Instruction manual

Welding Machine

4

4

4

4

4

4

4

4

4

4

SP 2

50

SP 2

50

Clamping set 250mm

Reducer insert 110mm

Reducer insert 125mm

Reducer insert 140mm

Reducer insert 180mm

Reducer insert 200mm

Reducer insert 225mm

Shipping weight kg/lbs.

Crate size cm

Power Transformer weight kg/lbs.

Power Transformer crate size cm

814/1,790

TBA

134/295

76x66x94

Clamping Inserts 110-250 mm

4

4

4

4

4

4

4

• Ideal for PVDF, PP, UPP, ECTFE butt fusion piping systems

• Fully automated welding process

• Electronic process control and data logging

• Large touch screen with selectable languages

SP250S Infrared Butt Fusion Welder

SIZES: 110 – 250mm (4” – 10”)

voltagE: 220 VAC/3 Phase/1 Plug

mEthod: Non Contact

PP

The SP250S is an automatic welding machine for heating element infrared welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 110 to OD 250 mm (4” to 10”) in the workshop or in the field. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs.

The electronically controlled infrared heating element with limit stops has a special ceramic coating and control lamps for system and interval checking. Temperature adjustment is carried out by means of a digital control unit with separate mains plug and switch. The electric planer and heater rest on precise 2-axis-guilding and glide out between the welding pieces from the protective cover when in use. A shipping crate serves for the transport and the protected storage of the complete SP250 welding kit.

A power transformer (208 V/3 Phase to 400 V/3 Phase) is included in rentals or purchased separately.

UPP

features

ECTFE PVDF

welder kit components

Page 14: THERMOPLASTIC WELDING MACHINES & TOOLS

Basic machine

Heating element

CNC unit

Transport case

Pipe support

Allen wrenches

Thermal printer

Data transfer cable

USB data stick

Instruction manual

Welding Machine

4

4

4

4

4

4

4

4

4

4

SP 3

15

SP 3

15

Clamping set 315mm

Reducer insert 110mm

Reducer insert 125mm

Reducer insert 140mm

Reducer insert 180mm

Reducer insert 200mm

Reducer insert 225mm

Reducer insert 250mm

Reducer insert 280mm

Shipping weight kg/lbs.

Crate size cm

Power Transformer weight kg/lbs.

Power Transformer size cm

1,180/2,600

TBA

134/295

76x66x94

Clamping Inserts 110-315 mm

4

4

4

4

4

4

4

4

4

• Ideal for PVDF, PP, UPP and ECTFE butt fusion piping systems

• Fully automated welding process

• Electronic process control and data logging

• Large touch screen with selectable languages

SP315S Infrared Butt Fusion Welder

PDF Published September 9, 2019

The SP315S is an automatic welding machine for heating element infrared welding of PE, PP, PVDF and ECTFE pipes and fittings from OD 110 to OD 315 mm (4 to 12”) in the workshop or in the field. It has two large aluminum pipe clamps which accept reducers for different pipe sizes, as well as two narrow fitting clamps for fittings with short legs.

The electronically controlled infrared heating element with limit stops has a special ceramic coating and control lamps for system and interval checking. Temperature adjustment is carried out by means of a digital control unit with separate mains plug and switch. The electric planer and heater rest on precise 2-axis-guilding and glide out between the welding pieces from the protective cover when in use. A shipping crate serves for the transport and the protected storage of the complete SP315 welding kit.

A power transformer (208 V/3 Phase to 400 V/3 Phase) is included in rentals or purchased separately.

features

SIZES: 110 – 315mm (4” – 12”)

voltagE: 400 VAC/3 Phase/1 Plug

mEthod: Non Contact

PP UPP ECTFE PVDF

14 | TWM 09-19 | www.chemline.com

welder kit components

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PDF Published September 9, 2019

Basic machine

Heating element

Beadless weld balloon

Transport case

Pipe support

Allen wrenches

Thermal printer

Integral air compressor

USB data stick

Instruction manual

Welding Machine

4

4

4

4

4

4

4

4

4

4

SP 1

10B

SP 1

10B

Clamping set 63mm

Reducer insert 20mm

Reducer insert 25mm

Reducer insert 32mm

Reducer insert 40mm

Reducer insert 50mm

Shipping weight kg/lbs.

Crate size cm

220/484

TBA

Clamping Inserts 20-63 mm

4

4

4

4

4

4

• Ideal for PVDF beadless fusion piping systems

• Fully automated welding process

• Electronic process control and data logging

• Large touch screen with selectable languages

SP110B Beadless Butt Fusion Welder

SIZES: 20 – 63mm (2” – 2”)

voltagE: 220 VAC/1 Plug

mEthod: Contact

The SP110B is an automatic welding machine for the heating element beadless welding of PVDF pipe and fittings from OD 20mm to OD 63mm (1/2” to 2”) in the workshop. It has two aluminum pipe clamps which accept reducers for different pipe sizes.

The electronically controlled heating element hinges over the joint to surround it for the fusion while the inflatable balloon is inserted into the pipe or fitting up the joint and inflated to provide a smooth inner surface during the fusion process. Temperature adjustment is carried out by means of a digital control unit with separate mains plug and switch. The electric planer and heater rest on precise 2-axis-guilding and glide out between the welding pieces from the protective cover when in use. A shipping crate serves for the transport and the protected storage of the complete SP110-B welding kit.

features

PVDF

welder kit components

Page 16: THERMOPLASTIC WELDING MACHINES & TOOLS

• Ideal for SaniPro PP and SaniPro PVDF pipe

• Only requires 2” on either side of the weld

• Remote weld head with integrated hooks for hanging allows easy welding in the air or in hard to reach locations, up to 12 feet from the control panel

• Controller built into sturdy shipping case with wheels

• Touch screen controls with simple menus

• Pre-programmed welding cycles with password protection eliminate the possibility of operator error

• Weld traceability

Basic machine with transport case

3/4” weld head

1” weld head

1-1/2” weld head

2” weld head

3/4” PFA inflatable bladder

1” PFA inflatable bladder

1-1/2” PFA inflatable bladder

2” PFA inflatable bladder

Welder Kit

4

4

4

4

4

4

4

4

4

SIB-

2

welder kit components

SIB-2 Beadless Butt Fusion Welder

PDF Published September 9, 2019

The SIB-2 is a semi-automatic welding machine for the beadless welding of pipes and fittings from OD 25mm to OD 63mm (3/4” to 2”) PP and PVDF in the workshop or in the field.

The device is composed of the welding machine with touchscreen keypad and display, protective carrying case, detachable weld heads, as well as compressed air, cooling and power supply cables. Welding data entry is done by keypad entry of the material and size being welded. The welding data is stored in the internal memory and can be downloaded to a PC, with built-in printer for weld ID. The SIB-2 comes in its own wheeled transport case, while the weld heads, tools and accessories are in a second transport case.

features

SIZES: 25 – 63mm (3/4” – 2”)

voltagE: 110 V or 220V

mEthod: Contact

PP PVDF

Electrical and air hoses

Pipe/fitting cutter

Facing tool

Accessories transport case

Welder case shipping weight kg/lbs.

Welder case size cm

Accessories case shipping weight kg/lbs.

Accessories case size cm

Welder Kit

4

4

4

4

SIB-

2

14/30.8

64x50x40

23/50.6

66x64x50

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PDF Published September 9, 2019

• Ideal for PE, PP and PVDF electro-fusion piping systems

• Beadless when used with special insert balloon (on PVDF only)

Basic machine

Base clamp guide

Silicone balloon set (20-63mm)

Bar code chart

Bar code reading pen

Electric planer and power supply

HPF electrical leads (7 foot)

Transport case

Screw drivers

Instruction manual

Welding Machine

4

4

4

4

4

4

4

4

4

4

HPF

HPF

Mounting Clamps 20mm

Mounting Clamps 25mm

Mounting Clamps 32mm

Mounting Clamps 40mm

Mounting Clamps 50mm

Mounting Clamps 63mm

Shipping weight kg/lbs.

Crate size in cm166/365

100x95x75

Mounting Clamps 20-63 mm

4

4

4

4

4

4

welder kit components

High Performance HPF Socket Electro-Fusion Welder

The HPF High Performance Fusion is a welding machine for the beadless electro-socket welding of pipes and fittings from OD 20 to 110 mm (1/2” to 4”) for PP and OD 20 to 63 mm (1/2” to 2”) for PVDF in the workshop or in the field. The device is composed of the welding machine with entry pad and display, protective tube frame, welding and power supply cables, inflatable balloon, barcode reading pen and serial authorization card.

Welding data entry is done by barcode reading pen, manual entry of the numeric code on the fitting or by authorizing via the master card and free entry of the welding parameters (Volts and welding time). The HPF is delivered in either a wooden transport box or in a high quality aluminum transport and storage case. Pipe peeling tools and holders are not included with the HPF unit but can be obtained for socket welding of pipe and fittings.

features

SIZES: PE & PP: 20 – 110mm (1/2” – 6”) PVDF: 20 – 63mm (1/2” – 2”)

voltagE: 110 VAC/2 Plugs

mEthod: Contact

PE PP PVDF

Page 18: THERMOPLASTIC WELDING MACHINES & TOOLS

• Ideal for PVC, PE, PP, PVDF field repair

• Portable and easy to use

• Tool rest

Basic torch

12’ of vinyl hose

Torch rest

Tacking tip

Speed welding tip

Metal carrying case

Diaphragm compressor

Barrel and nut

Side cutters

Welding tip cleaning tool

1/4” chisel

Welder case size cm

Shipping weight kg/lbs.

Hot Air Welder

4

4

4

4

4

4

4

4

4

4

4

HA3

0-40

0

25x25x60

11.34/25

welder kit components

HA30-400 Hot Air Fusion Welder

PDF Published September 9, 2019

The HA30-400 is a handheld hot air welding machine for the butt, edge, fillet and lap-welding of PVC, PE, PP and PVDF pipe, fittings and assemblies in the workshop and in the field.

The welder comes with a handheld torch and torch rest, diaphragm compressor, tacking tip, speed welding tip, welding tip cleaning tool, 12’ of vinyl hose, metal carrying case and instruction manual. The 120VAC air compressor is mounted on a floor-board, along with an electrical outlet for use where electrical extension cords must be used. Compressed air temperature is fixed, so welding of individual plastics is based on speed of welding. A sheet steel box serves for the transport and the protected storage of the complete HA30-400 welding kit.

features

SIZES: All Sizes

voltagE: 110 VAC/2 Plugs

mEthod: Contact

PE PP PVDFPVC

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PDF Published September 9, 2019

electric miniplaner

Welder Tools

The electric miniplaner is used on jobs too large for the use of a manual planer. It is light and compact and, with built-in limit stops, can be easily hinged into and out of the welder during use. The handheld portion is based on an electric drill for familiarity while the rotating cutting discs are standard as with other automated welders. The planer is usually stored in the heat-protected box that houses the welder’s heating element when not in use. For the safe storage and transport of the planer, it fits within the Miniplast welder transport box. The mini-planer is 33/46/7 cm and 5.9 Kg/12.9 Lbs.

adjustable rollerstandThe adjustable rollerstands reduce the amount of force required to align pipes during welding. They are robust, resistant to dirt and easy to move with skid-plate bottoms similar to those on the W-series welders. They consist of two overlapped angled rollers which create a valley for stable support and easy movement of the piping. Rollerstands have large handles for easy moving or repositioning and can support up to 500 Kg / 1100 lbs. Size 1 is 15/25/90cm and 11.0 Kg / 24.3 lbs).

Part Number: 320500KP

Page 20: THERMOPLASTIC WELDING MACHINES & TOOLS

PDF Published September 9, 2019

pipe peeling toolThe pipe peeling tool is used to remove a thin outer layer of pipe to assure proper welds when doing electro-fusion. It is adjustable for different pipe thicknesses and is made to move down the pipe as it is being rotated around it, assuring even removal of material to the necessary length as predetermined by the user. The pipe peeler is available for 32 to 125mm pipe. (20/15/15cm, 2.1 Kg / 4.6 lbs).

20 | TWM 09-19 | www.chemline.com

Welder Tools

pipe chamfering tool

The pipe chamfering tool is used to remove some material from the outer leading edge of pipe in socket welding. This space allows for some of the extra molten plastic to accumulate without causing a restriction of the pipe inner diameter. It consists of a V-shaped holder and speed handle as well as a rolling inner pin, which are both adjustable for different pipe sizes and wall thickness. The pipe is held firmly but allowed to spin towards the angled knife blade. The speed handle allows its use in a similar fashion to a large pencil sharpener. The chamfering tool is available for different pipe size ranges:

Size 1: Chamfer Tool 1 is used on 25 to 75mm pipe (0.75 kg/1.7 lbs.)

Size 2: Chamfer Tool 2 is used on 32 to 250mm pipe (1 kg/2.2 lbs)

Page 21: THERMOPLASTIC WELDING MACHINES & TOOLS

Welder Tools

The sanitary flange former is a bench-top molding machine for the production of sanitary Tri-Clamp® flanges directly onto PP or PVDF pipes from 3/4” to 2” in any location. These Tri-Clamp® flanges complement the Smooth Inner Bore® line of piping products, and can replace stainless steel or glass piping systems.

The semi-automated function ensures proper timing and temperature for each size and type of plastic piping while at the melt stage, and the correct pressure while at the flange forming stage, while manual operation is reduced to moving between the melt head and the molding head, and operating the flange forming clamp.

The sanitary flange former is comprised of a base, control panel, on/off switch, end-of-cycle indicator light, automated timer, locking melt head with interchangeable heaters, locking flange forming head with interchangeable forms, pipe cutter, depth gauge, flaring tool, carrying handle and power cable.

A rugged wheeled thermoplastic case serves for the transport and the protected storage of the complete sanitary flange former and accessories.

The flange former and transport case is 30/46/76cm, 15.9 Kg/35 lbs).

sanitary flange former

315 rotation circular sawThe 315 rotation circular saw is used to square-cut pipe from OD 110mm up to OD 315mm with a maximum wall thickness of 40mm. It is kept on the pipe by means of an adjustable J-support bar. The saw comes complete with a clamping lever for attachment to the pipe, adjusting hand wheel crank, guide handles, j-bar / prism, fastening belt, saw blade cover and transport case. Pipe supports must be provided separately. The 315 RC saw operates on 110VAC with 1 plug. The saw and transport case is 48/48/67 cm and weighs 25.0 Kg / 55.0 lbs.

Part Number: 315-SAW

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PDF Published September 9, 2019

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PDF Published September 9, 2019

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Welder Tools

outside debeaderThe outside debeader is an ultra-light device for the safe and easy removal of the outside PE, PP and PVDF welding beads after butt welding. The compact construction of the device allows its use on pipes still clamped in the welding machine, i.e. during cool down time without a time consuming removing of the clamping tools being necessary.The outside debeader is available for different pipe size ranges:

Size 1: Part No. 5650160 is used on 110 to 160mm pipe (0.5kg/1.1lbs.)

Size 2: Part No. 5650315 is used on 180 to 315mm pipe (1.36kg/3.0lbs)

Smaller sizes are per specific pipe size: Part No. 56500xx (xx = pipe size)

SPA 600 weld log recorderThe SPA 600 weld log recorder serves as a simple weld logger of heating element butt welding. It can be adapted to all welding machines except manual units and has an easy user interface. The unit consists of a solid sheet-steel case with built-in computer, outside temperature probe, pressure absorber, parallel interface for printers, SD memory card and a barcode reading pen. The SPA 600 attaches to the frame of the welder’s hydraulic system and connects to the hydraulic system with a connecting cable. The pressure absorber is placed in the pressure line between the hydraulic coupling via a mini measuring tube and a T-piece. The second temperature probe for transmitting the heating element temperature to the recorder is integrated in the heating element and connected to the unit with a connecting cable with special plug. Hydraulic machines fitted with the SPA 600 can be rented or purchased and will carry a higher cost than the basic machine.

CNC 3.0 control unit

The CNC 3.0 is a CNC control unit for the computerized control and operation of hydraulic machines. It can be adapted to all welding machines except manual units and has an easy user interface. The unit consists of a solid sheet-steel case and protective frame, built-in computer, easy user guidance and software as well as supplemented with a SD memory card and a barcode reading pencil. The extended memory allows the recording of more than 30,000 welds. The large display is suited to building sites with the new three-chamber safety housing. Data retracing according to ISO/TC 138/SC 4/WG 2 is available and freely selectable. The emergency storage battery provides the computer with electricity during the cooling down process after a disconnection from the mains voltage. The control unit is available in a simplified form as CNC 3.5, i.e. barcode reading pen, emergency current supply and SD drive are omitted. Hydraulic machines fitted with the CNC 3.0 control unit can be rented or purchased and will carry a higher cost than the basic machine.

Page 23: THERMOPLASTIC WELDING MACHINES & TOOLS

Welder Tools

staggered welder split heaterThe Chemline specially adapted split heaters are used to cascade weld dual containment piping when the carrier and containment pipes are from different materials. The inner pipe is welded first with a standard heater plate, then the split heater plate can be placed around the carrier pipe without damaging it, to weld the containment pipe. Sizes are available per the welder chart and the individual welder data pages. Split heating elements for dual-containment piping welding are available in 1x3 (90mm/32mm), 2x4 (110mm/63mm) and 3x6 (160mm/90mm) for the Maxiplast welder; in 6x3 (160mm/90mm), 8x4 (200mm/110mm), 10x6 (250mm/160mm) and 12x 8 (315mm/200mm) for the W4900 welder; in 12x8 (315mm/200mm) and 14x10 (355/250mm) for the W5100 welder.

Chemline’s Welder Certification Program qualifies students to weld various plastics using various welding machines in accordance with ASME B31.1, B31.3 and CSA B51. The Welder Certification Program allows students to weld plastics, perform basic visual checks of welds, and understand basic piping layout. Certification documents such as the Fusion Procedure Specification (FPS), Fusing Procedure Qualification Record (PQR), Fusing Machine Operator Qualification Record (FPQ), are used to facilitate the official registration of pressure piping systems with local authorities for total quality control during projects.

PDF Published September 9, 2019

Welder Certification Program

www.chemline.com | TWM 09-19 | 23

JIG Socket ToolHand held Socket fusion tool for welding in place or in difficult to access areas. The JIG is equipped with a prismatic operating set of Master Clamps covering size ranges from 63mm to 170mm, movable fitting alignment plates to ensure proper installation in any position, fitting support bracket to fix fitting in place during fusion process, fast turning Screw Drive for quick, easy opening and closing in tight field positions. The light weight, rugged, design gives the capability to make socket welds in the toughest of places. The combination of being easy to handle and easy to use makes this tool a must have for contractors and installers putting together socket welded piping systems. Designed to weld pipe and socket fittings from OD 63– OD 170 mm, it is operated with a cordless drill and 6mm allen wrench for fast, smooth operation during the welding process. Everything is packed in the rugged, wheeled, carrying case that is easy to transport, protects the tool and built to last.

Page 24: THERMOPLASTIC WELDING MACHINES & TOOLS

The person or corporation named as customer on the reverse side of this Rental Agreement (the “Customer”) shall rent from Chemline Plastics Limited (“Chemline”) the machinery, equipment and other items more particularly described on the reverse side of this Rental Agreement the Equipment”) in accordance with the following terms and conditions:

1. Term. Chemline shall rent to the Customer, the Equipment for a term set forth on the reverse side of this Rental Agreement commencing on date on which the Equipment is shipped to or picked up by the Customer. The date of shipment on the bill of lading for the shipment of the Equipment shall be deemed to be the commencement date on the reverse side of this Rental Agreement if that date differs from the Shipment date on the reverse side of this Rental Agreement.

2. Authority. Where the Customer is a corporation or is other than the person signing the Rental Agreement on the Customer’s behalf, the person signing this Rental Agreement represents and warrants that he or she has the authority of the Customer to sign this Rental Agreement on the Customer’s behalf and to pledge the credit of the Customer, and where the Customer is a corporation that the person signing is this Rental Agreement is a duly appointed signing officer of the Customer, duly authorized to sign this Rental Agreement and to bind the Customer to it. The person signing this Rental Agreement shall be jointly and severally liable with the Customer for the performance of all the Customer’s obligations under this Rental Agreement If more than one Customer is named in this Rental Agreement the liability of each shall be joint and several.

3. Purchase Order. In the event that the provisions of the Customer’s purchase order conflict with the terms of this Rental Agreement, this Rental Agreement shall govern and supersede the terms of the Customer’s purchase order, notwithstanding that this purchase order is accepted, acknowledged or otherwise executed by or on behalf of Chemline.

4. Title. Chemline shall retain all right to ownership and title to the Equipment. No ownership or title to the Equipment is transferred or assigned to the Customer under this Rental Agreement.

5. Acts lnconsistent with Title of Chemline.The Customer shall not do any act or permit any other person to do any act or permit to do any act which would be inconsistent with Chemline ownership and title in the Equipment. Without limiting the generality of the foregoing statement, the Customer shall not permit any party to obtain an interest in the Equipment by way of lien, charge, encumbrance, right to possession or otherwise.

6. Location. The Customer shall keep the Equipment at the location specified on the reverse side of this Rental Agreement. The Customer shall not remove the Equipment from this location without the prior consent of Chemline.

7. Delay. Chemline shall not be liable to the Customer in any way for any delay in supplying the Customer with the Equipment, replacements of the Equipment or in any servicing or repairing of the Equipment.

8. Inspection and Removal of Equipment. Chemline may enter upon the premises of the Customer where the Equipment is located or where Chemline believes the Equipment to be located. Chemline may enter these promises without notice to the Customer at anytime to examine the Equipment. Chemline may enter such premises and remove the Equipment for the purposes of repairing and maintaining the Equipment in good condition or exercising the rights of Chemline upon default by the Customer under this Rental Agreement without notice to the Customer. Any removal of the Equipment by Chemline shall thereby terminate the Customer’s right to possession of the Equipment under this Rental Agreement. Chemline shall not be liable to the Customer for any loss, damage or expense incurred by the Customer including but not limited to any consequential loss, loss of opportunity or loss of profit caused by the entry of Chemline on such premises or the removal of the Equipment under the terms of this Rental Agreement.

9. No Warranties or Representations Given by Chemline. The Customer acknowledges that it has selected the Equipment as a result of its own investigators and without relying on any representations or warranties given by Chemline.

10. Compliance with OHSA and Regulation. The Customer confirms that the Equipment is in good condition that it is safe to operate, and that the Equipment is in compliance with any and all Occupational Health and Safety legislation and regulations that apply to it, and in particular, to the Equipment’s intended usage are by the Customer. The Customer shall indemnify and save Chemline harmless from any cost, expense or damage incurred by Chemline in making a claim against any representation or warranty given by a manufacturer or supplier of the Equipment.

11. Use. The Customer shall operate, maintain or store the Equipment in a clean, safe, secure place. The Customer shall operate, maintain or store the Equipment in the manner contemplated by the manufacturer or supplier of the Equipment. The Customer shall use the Equipment only for such purpose for which it was manufactured and only in accordance with all applicable laws, by-laws, rules and regulations affecting the use of same including but not limited to the Occupational Health and Safety Act.

12. Payment of Charges.

a) The Customer shall pay to Chemline on the terms set out on the reverse:

i. rent for the Equipment at the rates set out on the reverse side of this Rental Agreement and taxes thereon from the date of shipment/pickup of the Equipment to the Customer to the date of the return of the Equipment to Chemline,

ii. any and all costs for the shipping of the equipment to the customer;

iii. the costs, charges and expenses of replacement repair or restoration of the Equipment, and compensation for the loss of rental by the Customer under this Rental Agreement;

iv. any and all costs, charges and expenses or outlays incurred by Chemline in exercising its remedies hereunder or otherwise on default by the Customer, including solicitors fees on a substantial indemnity basis, collection fees, disbursements, bailiff’s fees and transportation charges;

v. the cost of cleaning any Equipment not returned in a reasonable clean condition;

vi. interest on any overdue amounts payable to Chemline by the Customer under this Rental Agreement at the rate of 1% per month (12% per annum) and

vii. all applicable federal and provincial, government sales, consumption and use taxes as may be eligible in respect to the provision of Equipment to Customer and the provision of the services of Chemline to the Customer under this Rental Agreement

b) Unless otherwise specified in this Rental Agreement, the full daily rental rate set out on the reverse side of this Rental Agreement shall be payable to Chemline by the Customer for each full day or portion thereof until the Equipment is returned to Chemline.

13. Loss or Damage. The Customer shall use the Equipment at its own risk and shall indemnify and save Chemline harmless from and against any and all liability, loss, damage, expense, causes of action, suits, claims, fines or judgments arising from injury to persons or property or death arising from or in connection with the actual or alleged use, operation, delivery or transportation of the Equipment or its location or condition. Any amounts payable by the Customer’s insurer’s, or by any third party for equipment loss or damage are to be made payable to Chemline , and the Customer is to pay Chemline the difference between the invoiced amount and the amount otherwise paid, immediately, in full.

14. Insurance. Subject to paragraph 15, the Customer shall, at its own expense:

a) insure the equipment against all perils and risks at an amount equal to the current and new cost of the equipment; and

b) place and maintain insurance against liability for any loss, costs, injury and/for damages resulting from or in any way connected with the use, operation, maintenance or possession of the equipment or the ownership hereof by Chemline in such amounts as would be placed and maintained by a prudent owner of the equipment.

15. Liability. The Customer shall be liable for all loss or damage from acts or omissions that are negligent, as determined by Chemline, in its sole discretion. Chemline will inspect the equipment on return to its warehouse to assess normal wear and tear, identify any missing parts including the original shipping

container and determine if there is excessive damage. Customer will be invoiced the cost of recoating heating elements that are returned having excessive scatches or surface damage, the cost of any missing parts and damages as determined by Chemline.

16. Return of Equipment.

a) The Customer shall at the sole expense of the Customer return the Equipment to Chemline at the location and on the return date specified on the reverse side of this Rental Agreement in the same condition in which the Equipment was received by the Customer, save and except for reasonable wear and tear to the Equipment as determined by Chemline. In the event the Customer shall fail to return the Equipment on the date or in the condition specified regardless of the reason for such failure, the Customer shall pay to Chemline any and all costs, charges and expenses incurred by Chemline to replace, repair or restore the Equipment to its original condition, and reasonable compensation for loss of rental of the Equipment until any replacement, repair or restoration is complete. The Customer shall be liable for all losses, thefts, malicious or non-occidental damages, vandalism, and damage to the Equipment caused by any failure of the Customer to lubricate, maintain or properly operate the Equipment.

b) The signature of an employee of Chemline on the reverse side of this Rental Agreement indicating that the Equipment has been returned to the Customer shall not constitute an acknowledgement of Chemline that the Equipment has been returned in an undamaged condition or in accordance with the terms of this Rental Agreement and that the signature shall not act as a waiver of any Chemline rights under this Rental Agreement against the Customer.

17. Events of Default. The Customer shall be deemed to be in default under this Rental Agreement if any of the following events occurs:

a) The Customer is in breach of any term or provision of this Rental Agreement;

b) The Customer commits an act of bankruptcy, makes an assignment for the benefit of creditors or consents to the appointment of a receiver, trustee or liquidator of itself or part of its property, or ceases or threatens to cease to carry on business in the ordinary course;

c) The Customer permits a judgment against it to remain unpaid for a period of ten (10) days after the date of judgment or

d) Any proceedings in bankruptcy, receivership or insolvency or for the reorganization or liquidation of the Customer are commenced against the Customer or the property of the Customer.

18. Effect of Default. Upon the occurrence of an event of default under section 17 of this Rental Agreement:

a) All rent and other charges thereafter payable by the Customer to Chemline under this Rental Agreement shall immediately accelerate and become due and payable to Chemline without notice or demand to The Customer,

b) The Customer shall forthwith at its sole expense return the Equipment to Chemline to the address of Chemline set out on the reverse side of the Rental Agreement or to such other address as Chemline may notify the Customer;

c) In the event the Customer fails to return the Equipment as described in subsection (b), Chemline may take possession of the Equipment and Chemline may enter upon any premises without notice or demand as provided for in this Rental Agreement to remove or to immobilize and subsequently remove the Equipment. Chemline shall not be liable to the Customer in any manner for such immobilization or removal;

d) Notwithstanding the immobilization and removal of the Equipment, the Customer shall be liable to Chemline for the following amounts;

i. the amounts due and unpaid by the customer to Chemline under this Rental Agreement;

ii. the amount of rent payable under this Rental Agreement for the period from the sale of such immobilization and/or removal to the date on which Chemline rents to another person all the Equipment and not just a portion thereof;

iii. all costs and expenses incurred by Chemline arising as a result of or in connection with the removal of the Equipment as provided for and

iv. interest on the then outstanding amounts due and owing by the Customer to Chemline under this Rental Agreement at the rate of 1.5% per month (18% per annum).

19. General lndemnity. The Customer shall indemnify and save Chemline harmless from all claims, demands and lawsuits arising from;

a) The issuance of a warrant for the arrest of the Customer under This Rental Agreement;

b) Any action of Chemline, including self-help, used by Chemline to get the Equipment back or otherwise enforce the terms of this Rental Agreement, and

c) Any action against Chemline arising from the Customers breach of any term or provision of this Rental Agreement

20. Assignment. Chemline may assign its rights under this Rental Agreement and transfer its title and interest in the Equipment to any party without the prior written consent of the Customer. The customer may not assign any of its rights and obligations under this Rental Agreement without the prior written consent of Chemline.

21. Entire Agreement. This Rental Agreement constitutes the entire agreement between the parties pertaining to its subject matter and supersedes all prior agreements, understandings, negotiations and discussions whether oral or written, of the parties and there are not warranties, representations or other agreements between the parties in connection with the subject matter of this Rental Agreement except as set forth in This Rental Agreement. No supplemental modification, waiver or termination of this Rental Agreement shall be binding unless executed in writing by both parties.

22. Sub-letting and Assignment. The Customer shall not sublet the equipment or any part thereof or assign this Contract without the prior written consent of Chemline, which permission maybe arbitrarily withheld.

23. Miscellaneous.

a) This Rental Agreement shall be construed and enforced in accordance with the laws of Canada applicable therein;

b) Any schedules attached to this Rental Agreement form part of this Rental Agreement;

c) No waiver by Chemline of any term of this Rental Agreement shall constitute a waiver of any other term of this Rental Agreement nor shall it constitute a continuing waiver of that term of the Rental Agreement;

d) Any notices required to be given under this Rental Agreement shall be given in writing at the address of each party set out on the reverse side of this Rental Agreement or to such other address as either party may by notice in writing inform the other. Notices shall be deemed to have been effectively made on the day upon which they are delivered to such address, or on the fifth (5th) business day after They are deposited for mail delivery as prepaid ordinary mail;

e) The Customer who occupies leased premises must provide Chemline with the name and address of the lessor of the leased premises;

f) In construing this Rental Agreement the singular shall include the plural and vice versa, and words importing the masculine shall include the feminine and the neuter genders and vice versa and words importing persons shall include corporations and vice versa; g) All parties (party) to this Rental Agreement have required that the Rental Agreement be drawn up in English; h) Time is of the essence of this Rental Agreement; and this Rental Agreement shall be binding upon and shall ensure to the benefit of the parties and their respective heirs, legal representatives, executors, administrators, successors and permitted assigns.

December 2010

Terms & Conditions of Rental Agreement

24 | TWM 09-19 | www.chemline.com

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PDF Published September 9, 2019

Welder Equipment Rental Policy

All rental equipment requires a rental agreement to be signed and completed at the time of order prior to shipping. Rental agreement is to be signed by distributor only. Please allow 4-5 days from receipt of PO to process all rental equipment orders for shipment.

Freight: Customer pays freight from factory to the job site and job site to factory. NO exceptions. Chemline will attempt to combine machines with freight allowed pipe orders but won’t guarantee this service.

Rental Rates:• Daily Rates – are per day, excluding weekends or National holidays.• Weekly Rates – are per calendar week or any part of it. We will not prorate partial weeks.• Monthly Rates – are per calendar month or any part of it. We will not prorate partial months.

Due to the high value of these machines, and the sensitivity of the computers and electronics on them, damage during transportation can become very expensive. Chemline recommends insuring all welding equipment to the full replacement value and always accept the package from freight carriers with “possible concealed damage”.

The condition of the welding equipment is the responsibility of Chemline until it leaves our facility. All rental and purchased equipment is photographed as packaged for freight pick up. Chemline is not re-sponsible for the condition of the tool upon arrival on site. Chemline will offer customer assistance with procuring this machine insurance at time of order if requested. Customers can also choose their own carriers and insurance companies at time of order, at their cost.

All welding tools/machines are FOB Thornhill ON, regardless of whether they are for purchase or rental. All freight costs for all machines are the responsibility of the customer. This includes to and from the job site for rental equipment.

Chemline is always willing to work with our customers to keep costs down in today’s competitive market. Tool freight costs can be minimized if tools ship with material orders that meet the standard “freight allowed” policy. (Tools ship with orders based on availability) Insurance protocols will still be in effect for automated tools even if shipped with material orders.

If you have any questions regarding this policy please contact your District Manager, or call Customer Service at our Thornhill, Ontario headquarters at 1-905-889-7890.

Welder Equipment Freight Insurance Policy Clarification

www.chemline.com | TWM 09-19 | 25

Page 26: THERMOPLASTIC WELDING MACHINES & TOOLS

Fusion Welded Piping Systems

Polypropylenefor: Pure Water

Chemicals

Slurries

UnpigmentedPolypropylenefor: USP Purified Water

Food

PVDFfor: Purified Water for Semiconductors

Strong Acids

Organic Chemicals

Abrasive Slurries

ECTFE(Halar®)for: Sodium Hypochlorite

Hot Caustic Solutions

Purified Water for Semiconductors

applications• Aggressive industrial chemicals up to 90oC (194oF)

• Slurries• Universities and hospitals• Deionized water systems• Reverse osmosis water systems• Food industry

applications• Universities and Hospitals• Deionized water systems• Reverse osmosis water systems• USP purified water systems in pharmaceutical plants

• Electronics industry chemical distribution systems

• Semiconductor manufacturing drain systems

applications• Chemical process piping• Concentrated acids• Organic chemicals• Ultrapure water for semiconductor manufacturing

• Food industry

applications• Best overall chemical resistance

• Excellent resistance to mineral and oxidizing acids like PVDF but recommended for chlorine and hot alkalai solutions where PVDF is not

• Chemical feed systems• High-purity water systems• Chemical process piping

size range (ODmm)pipe: 12 – 1,400butt fusion fittings: 20 – 630socket fusion fittings: 20 – 110electro fusion fittings: 20 – 710flanges: 20 – 630temp. range oC (oF)• PP-H: –5 to 90oC (23 to 194oF)• PP-R: –20 to 90oC (–4 to 194oF)

PP

UPP

size range (ODmm)pipe: 20 – 110butt fusion fittings: 20 – 110socket fusion fittings: 20 – 63flanges: 20 – 110

temp. range oC (oF)• –20 to 90oC (–4 to 194oF)

PVDF

size range (ODmm)pipe: 16 – 400butt fusion fittings: 20 – 315socket fusion fittings: 20 – 110flanges: 20 – 315

temp. range oC (oF)• –40 to 121oC (–40 to 250oF)

ECTFE

size range (ODmm)pipe: 20 – 110butt fusion fittings*: 20 – 110valves: 20 – 63flanges: 20 – 110

temp. range oC (oF)• –76 to 150oC (–105 to 302oF),• short term exposure to 170oC (338oF)* size range depends on the specific fitting

Advanced PEfor: Sodium Hypochlorite

applications• Sodium hypochlorite services• Chemical feed systems• Process piping

size range (ODmm)pipe: 20 – 315butt fusion fittings: 32 – 315socket fusion fittings: 20 – 25valves: 20 – 110temp. range oC (oF)• –50 to 60oC (–58 to 140oF)

PE100RC

26 | TWM 09-19 |

Page 27: THERMOPLASTIC WELDING MACHINES & TOOLS

Fusion Welded Piping Systems

Blue PEfor: Compressed Air

applications• Food• Packaging• Mining• Engineering• Automotive• Transportation• Construction• Laboratories• Maintenance workshops• Other manufacturing and processing operations

• Semiconductor

BluePE

BlackPE

size range (ODmm)pipe: 20 – 315butt fusion fittings: 125 – 315socket fusion fittings: 20 – 110electro fusion fittings: 20 – 110valves: 20 – 110flanges: 20 – 315

temp. range oC (oF)• –30 to 60oC (–32 to 140oF)

Dual Containmentfor: “Maximum Safety” Chemical Containment

applications• Often used for piping

hazardous fluids underground or over a walkway in a plant

• Municipal water and wastewater treatment plant chemical lines

• Steel mills and plating shops• Industrial waste treatment• Bulk storage of chemicals• Sulfuric, nitric, and hydrofluoric acids for wet stations in semiconductor plants

• Sewage systems for pharmaceutical wastewater

PP ECTFE PVDF

size range (ODmm)pipe: 90/32 – 315/250butt fusion fittings: 90/32 – 315/250dog bones: 90/32 – 315/250support discs/spider clips: 90/32 – 315/250

temp. range oC (oF)• refer to individual material for specific

operating temperatures

PE100RC

applications• Fire attenuation wet pipe sprinkler systems

• Commercial buildings• Residential apartments,

houses

PP-RCT

size range (ODmm)pipe: 20 – 160socket fusion fittings: 20 – 160grooved pipe fittings: 50 – 160threaded fittings: 20 – 110valves: 20 – 160temp. range oC (oF)• –20 to 95oC (–4 to 203oF)

PP-RCTfor: Drinking Water

HVAC

applications• Potable water• HVAC, hot and cold water• Hydronics• Commercial buildings• Universities and hospitals

size range (ODmm)pipe: 20 – 500butt fusion fittings: 160 – 500socket fusion fittings: 20 – 125electro fusion fittings: 20 – 450valves: 20 – 63temp. range oC (oF)• –20 to 90oC (–4 to 194oF)

PP-RCT

NoFireTM PP-RCTfor: Fire Attenuation Sprinkler Systems

www.chemline.com | TWM 09-19 | 27

Page 28: THERMOPLASTIC WELDING MACHINES & TOOLS

Distributed by:

55 Guardsman Road, Thornhill, Ontario, Canada, L3T 6L2

tel. 905.889.7890 fax. 905.889.8553 toll free. 1.800.930.CHEM (2436) email. [email protected]

chemline.comISO 9001:2008 CERTIFIED


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