Terms and Conditions of Use: this document downloaded from vulcanhammer.info the website about Vulcan Iron Works Inc. and the pile driving equipment it manufactured All of the information, data and computer software (“information”) presented on this web site is for general information only. While every effort will be made to insure its accuracy, this information should not be used or relied on for any specific application without independent, competent professional examination and verification of its accuracy, suit- ability and applicability by a licensed professional. Anyone making use of this information does so at his or her own risk and assumes any and all liability resulting from such use. The entire risk as to quality or usability of the information contained within is with the reader. In no event will this web page or webmaster be held liable, nor does this web page or its webmaster provide insurance against liability, for any damages including lost profits, lost savings or any other incidental or consequential damages arising from the use or inability to use the information contained within. This site is not an official site of Prentice-Hall, Pile Buck, or Vulcan Foundation Equipment. All references to sources of software, equipment, parts, service or repairs do not constitute an endorsement. Visit our companion site http://www.vulcanhammer.org
Transcript
Terms and Conditions of Use:
this document downloaded from
vulcanhammer.infothe website about Vulcan Iron Works Inc. and the pile driving equipment it manufactured
All of the information, data and computer software (“information”) presented on this web site is for general information only. While every effort will be made to insure its accuracy, this information should not be used or relied on for any specific application without independent, competent professional examination and verification of its accuracy, suit-ability and applicability by a licensed professional. Anyone making use of this information does so at his or her own risk and assumes any and all liability resulting from such use. The entire risk as to quality or usability of the information contained within is with the reader. In no event will this web page or webmaster be held liable, nor does this web page or its webmaster provide insurance against liability, for any damages including lost profits, lost savings or any other incidental or consequential damages arising from the use
or inability to use the information contained within.
This site is not an official site of Prentice-Hall, Pile Buck, or Vulcan Foundation Equipment. All references to sources of software, equipment, parts, service or
CYLINDER BOLTCYLINDER BOLT WASHERCYLINDER HEAD GASKET-TRIP SHIFTCYLINDER HEAD CAP SCREWCYLINDER HEAD CAP SCREW WASHERPISTON RINGPISTON SEAL 0-RINGCOMPRESSION SPRINGCOMPRESSION SPRING SEATNYLON SLIDE BAR - 3 WEDGETOP PLATEASCON CUSHION DISC
TOTAL LOT
U N I TPRICE
7 8 5 0 . 2 23 6 9 5 . 4 66395 .30
5 3 5 . 2 76 7 . 3 0
1271.916 . 7 90 . 4 82 . 7 8
2 8 4 4 . 6 01 2 7 7 . 8 5
4 . 6 51.55
BR 1.122 . 5 70 . 4 8
2 0 . 8 12 . 6 8
52.119 5 . 6 6
8 0 3 5 . 8 65 0 3 4 . 3 5
2 9 . 7 7
*
"-S-10
TOTAL PRICE
U.S . DOLLAR
7850.223 6 9 5 . 4 66395 .30
5 3 5 . 2 7538.40
1271.9140. 74
2 . 88
11.12
2 8 4 4 . 6 01277 .85
18.606 . 2 01.12
10.281.92
41 .622. 68
52. 119 5 . 6 6
16071 .7210068.70
8931.00
95,636.38
NO. 81 CPCOB-002Appendix #1
'UApr. 1, 1981
I T E M I
5
KEYNUMBER
OTY
1
1
WE ARE PLEASED TO QUOTE THE FOLLOWING MATERIALAT THE PRICES SPECIFIED H E R E I N .
APPROX.WT.
PART OR MODELNUMBER
"
DESCRIPTION
JOHNSTON BOILER Oil FiredPackaged Marine Boiler, Model535-AC,750hp (25,875 pph steamfrom and @ 212 deg. F.), designedto USCG (MMT) RULES for 200#m.a.w.p. steam, to operate auto-matically burning #2 cold oil ordiesel fuel oil. Unit to beself-contained and furnished withattached piping and wiring withinthe assembly which includes:
JOHNSTON low pressure air atom-izing oil burner, forced drafttype with motor, "V" belt drivewith guard.
Low pressure air compressor, "V"belt motor drive, guard and airpressure gauge.
Continued. .
UNITPRICE
PAGE A OF
TOTAL PRI'
NO.81 CPCOB-002Appendix #1
DATF/
1
r,
5
l
j
1
ipr. 1
KEYNUMBER
iontin
, 1981
OTY
ied
APPHOX.W7.
WE ARE PL
PART OR MODELNUMBER
•
/
EASED TO QUOTE THE FOLLOWING MATERIALAT THE PRICES SPECIFIED HEREIN.
Separately driven fuel oil pumpset with motor, "V" belt drive,guard, fuel oil pressure gaugeand duplex strainer.
Automatic electric #2 fuel oilignition with 10,000 V. trans-former.High limit and operating pressurecontrols, range 10-300# (adjust-able.)Modulated fire control systemwith guaranteed low fire start.Forced draft blower with inletdamper and linkage. 'Secondary air/fuel safety inter-lock switch.Electronic flame safeguard withpilot and main flame monitoring,prepurge and postpurge cycles toprovide four air changes.
Instrument panel with drop shieldmain disconnect switch, burnerswitch, relays, fuses, starters,460/120 V. control circuit trans-former, two alarm horns withsilencing switches, indicatorlights and color coded circuitwiring.
8" steam gauge, 0-300#, with stopcock and inspector's test cock.
Steel water column with chainoperated water gauge, with columnand water gauge blowdown valvesand three compression gauge cocks
Two probe type low water cutoffswitches.
Two angle type safety valves withspring covers and gags - set at200 psig.
4 O
UNITPRICE
•
««\
Continued
PAGE 5 OF10
TOTAL PRICE
U.t>.lXJLLAK5~
NO. 81 CPCOB-002Appendix # 1
DATE
ITEM t
5 Con
•
Apr.
KEYNUMBER
inued
L, 198
QTY.APPROX.
VYT.
WE ARE PL
PART OR MODELNUMBER
/
EASED TO QUOTE THE FOLLOWING MATERIALAT THE PRICES SPECIFIED HEREIN.
DESCRIPTION
Salinometer valve, surface blow-off valve and two tandem sets ofmain blowoff valves.
10" Crane Fig. 33XU Gate SteamStop Valve, 300# cast steel.Feedwater pump with electricmotor drive, strainer, mounted onseparate base plate.
Feed check valve and feed stopwith thermal sleeve connection.30" x 72" O.H. insulated steamdrum with flanged connections,lifting lugs and manhole.
Boiler to contain internal bafflesdry pan at main steam, manhole infront head above tubes and 12handhole plates.
Boiler shell to be covered with2" fiberglass insulation andsheet metal jacket.
Heavy duty steel skid.
Front peepsight and rear obser-vation port with shutter.
Instruction books with wiringdiagrams, Factory Fire Test atmanufacturer's plant prior toshipment and shop inspection bya USCG inspector as required.
Standard surface preparation andtwo coats paint - Johnston Green.
Electrical characteristics:460/3/60 power supply; 120/1/60control circuit.
UNITPRICE
Continued,
PAGE 6or1()
TOTAL PRICE
U.S. DOLLAR
ORIGINAL
NO. 81 CPCOB-002Appendix #1
UAH
H I M .
5 cor
5-a
5-b
Apr. 1, 198
nf TN U M U E H
tinuec
|
5-c
OTY.
1
i
i
i
i
ii
ii i
ii
i
•ili
APPRO*.WT.
•
PAFU Oil uOOElN U W U C R
•
Note:
DESCRIPTION
Total for Johnston BoilerModel 535-AC
SHIPPING WEIGHT 33,509kg.Shipping Cube for Boiler : 85.23Shipping Cube for Steam Drum : 2.
Additional charge to adapt aboveboiler for 380V/3/50Hz operation
Panel mounted feedwater motorstarters
Feedwater heating annaratus for1000 HP boiler, consisting of1446 gal. receiver tank andheater, for 150 psig steam supplyand 27 C makeup water to produce80 C ^eedwater with temperature reShipping Cube for Feedwater Heate
WEIGHT 1000 Kg
Although boiler output is ratedw/feedwater from $ @ 100 C,factory is of opinion that 80°Cfeedwater will not seriouslydegrade boiler performance.
•
UNITPRICE
u.m.7 cu.m.
ulator: 7.7 cu.m
•
\
7 T.O
TOTAL PRIG
137,131.00
(
778.00
690.30
5324.00
'
NO.81 CPGOB-002Appendix #1
DATE , -, nQApr. 1, 198
F E U I
6
KEYN U M B E R
\
OTY
3
1
1
1
2
113
6
1
1
1
12
1
4
1
1
1
1
1
5
24
2
1
1
1
3
1
1
1
3
WE ARE PLEASED TO QUOTE THE FOLLOWING M A T E R I A LAT THE PRICES S P E C I F I E D H E R E I N .
APPROXWV
PAR1 OM MODELN U M B E R
V
DESCRIPTION
Spare Parts for Johnston 535-ACboiler consisting of: ,
Compressor Belts
Swirler
Oil Solenoid valve
Oil Modulating valve
Ignition electrodes
Pilot valve
Hi voltage lead
Ignition Transformer
Blower Belts
Front Bearing
Sear Bearing
Blower shaft
Indicating light bulbs
Fireye Control
Photocell
Modutrol motor
Operating Control
Modulating Control
Primary air switch
Secondary air switch
Control fuses
Handhole gaskets
Manhole gaskets
Oil pump
Oil pump belt
Water gauge set
Water gauge glasses
Steam gauge
Unitandum quick & slow openingblowof f valve
Safety valve
Dark rear peepsight lens
UNITPRICE
7.50
140.40
254.10
331.50
8.75
20.70
8.20
32.75
11.30
41.65
53.35
140.40
.75
1,184.05
57.20
316.35
85.25
127.90
45.60
45.60
4.10
1.30
6.20
366.90
5.10
101.45
7.00
44.35
1,270.00
1,541.50
* 6.55
PAGE8 °F10
TOTAL PRICE
22.50
140.40
254.10
331.50
17.50
20.70
8.20
98.25
67.80
41.65
53.35
140.40
9.00
1,184.05
228.80
316.35
85.25
127.90
45.60
45.60
20.50
31.20
12.40
366.90
5.10
101.45
21.00
44.35
1,270.00
1,541.50
19.65
NO.81 CPCOB-002
Appendix #1
ATE Apr. 1, 1983
Ml
7
8
KEYNUMBER
QTY.
7
3
1
1
1
16
18
16
z
1
WE ARE PLEASED TO QUOTE THE FOLLOWING MATERIALAT THE PRICES SPECIFIED HEREIN.
APPROX.W.
PART OR MODELNUMBER
'
DESCRIPTION
Warrick probes with plugs
Warrick relays
Fusible plug
Feedwater pump impeller
Feedwater pump packing (1 yr.supply)
TOTAL SPARE PARTS ITEMS
-
Hose Assemblies and Fittings:
a) 4" (102mm) dia x 50' (15.2m) longhose assemblies, with threadedconnectors, shipping weight1512 kg
b) 4" pipe fitting male hosecoupling
c) 4" pipe fitting female hosecoupling
d) 4" universal swivel connector
Manzel series 76 force feedlubricator, 10 gal/hr (38 1/hr)fluid capacity, with twelve (12)feeder pumps and 24 pint (12 1)reservoir. Pump to be fed by agraco 1:1 wall mounted transferpump with siphon, hose and tube,suitable for mounting with a 55gal. oil drum. Air motor includedair filter, regulator andlubricator .Shipping weight 45 kg
-
UNITPRICE
36.45
44.85
48.90
1,469.52
693.81
2,170.00
32.10
36.38
L, 029. 34
\
PAGE Q Of I Q
TOTAL PRICE
255.15
134.55
48.90i
1,469.52
i693.81
9,274.88ji
34,720.00
577.80
582.08
2,058.68
5,963.00
N°-81 CPCOB-002Appendix #1
TOTAL 978,722.12
Less 13.51 discount on Items 1, 2, 3, 4 105,519.02
Less 51 discount on all other items 9,854.99
TOTAL F.O.B. Factory US$ 863,348.11
page 10 of 10
Air fare for Vulcan and Johnston servicerepresentatives, from home base to Tianjinreturn. (Business Class) plus Beijing expenses ....Vulcan service provided without per diemcharge. (Provided not more than 21 days total)Johnston service representative providedat US$312.00 per day while in China at workingsite 14 days totalWorking $ living expenses for service representativeswhile at site to be born by Buyer
Export preparation § packing for JohnstonBoiler, parts and accessories
Note, Vulcan Hammer and parts price includespacking charges
Inland freight for all items to New Orleans .
Stevedoreing Charges
5,196.70
4,368.00
9,640.00
13,071.24
18,611.77
TOTAL F.O.B. Vessel New Orleans, U.S.A US$914,235.82
Contract No. 81CPCOB-002Appendix No. 2
April 1, 1981
Attachment Two
Technical Specifications
A. The Sellers should provide a Quality Certificate to guarantee theproducts to be in according with published specifications andthe specifications in writing at time of contract, and guaranteebest materials and first rank workmanship for the purpose intended tobe used. Expecting the specifications stipulated in the Bulletin68G, Vulcan 560 steam hammer has the following characteristics:
1. Vulcan 560 was designed to the API regulations, is to be ableto operate at 300 blows per foot for five consecutive feet, or800 blows for one foot of penetration.
2. After preheating process, Vulcan 560 can be operated to drivepile at ambient temperature of -30°F.
3. The max. tilting angle that Vulcan 560 would be able to workis 45°.
B. The Sellers should provide a certification to prove the boilerwas builded under the inspection of U.S.C.G. inspector and guaran-tee the boiler to be suitable for marine usage.
1. After the power supply be modified into 380V, 3$, 50Hz,Johnston should properly select motors HP, transmissiondevice and control system in suitable manner to keep theboiler 535-AC rating output and characteristics illustratedin the Bulletin 509C-2.
2. Softener equipment is unnecessary for Johnston 535-AC firetube boiler according the feedwater quality, only a chemicalinjection water treatment is required, the boiler water limitsup to: ,
3. The working water level of 535-AC is satisfied for marine use.The distance from the top of fire tube to the bottom of glassis 3", the distance between the bottom of glass and high lowwater level is 1%", further have a 5-6" of water to the workingwater level so that 535-AC boiler has a working water level of9V - 10h" above the top of fire tube.
\
Page 2 of Contract81CPCOB-002Appendix No. 2
C. Five (5) sets of technical documentation will be submitted bySellers. The Sellers agree to send one complete set of docu-mentation to buyers within one month after signing the contract.
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