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This document is downloaded from the Digital Open Access Repository of VTT Title New functional faba bean ingredients with fermentation. Author(s) Laitila, Arja; Karsma, Anni; Rosa- Sibakov, Natalia; Sozer, Nesli; Juvonen, Riikka Citation VI th Sourdough Symposium - Understanding natural complexity, 30 September- 02 October 2015, Nantes, France. Poster 5-11. Date 2015 Rights This article may be downloaded for personal use only. VTT http://www.vtt.fi P.O. box 1000 FI-02044 VTT Finland By using VTT Digital Open Access Repository you are bound by the following Terms & Conditions. I have read and I understand the following statement: This document is protected by copyright and other intellectual property rights, and duplication or sale of all or part of any of this document is not permitted, except duplication for research use or educational purposes in electronic or print form. You must obtain permission for any other use. Electronic or print copies may not be offered for sale.
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Page 1: This document is downloaded from the Digital Open Access ... · Digital Open Access Repository of VTT ... were carried out in 0.5 kg and in 15 kg scales. EPS fermentations were supplemented

This document is downloaded from the Digital Open Access Repository of VTT

Title New functional faba bean ingredients with fermentation.

Author(s) Laitila, Arja; Karsma, Anni; Rosa-Sibakov, Natalia; Sozer, Nesli; Juvonen, Riikka

Citation VIth Sourdough Symposium - Understanding natural complexity, 30 September- 02 October 2015, Nantes, France. Poster 5-11.

Date 2015 Rights This article may be downloaded for

personal use only.

VTT http://www.vtt.fi P.O. box 1000 FI-02044 VTT Finland

By using VTT Digital Open Access Repository you are bound by the following Terms & Conditions.

I have read and I understand the following statement:

This document is protected by copyright and other intellectual property rights, and duplication or sale of all or part of any of this document is not permitted, except duplication for research use or educational purposes in electronic or print form. You must obtain permission for any other use. Electronic or print copies may not be offered for sale.

Page 2: This document is downloaded from the Digital Open Access ... · Digital Open Access Repository of VTT ... were carried out in 0.5 kg and in 15 kg scales. EPS fermentations were supplemented

FAA: 5.7 7.6 10.4 9.8

0.2 0.8

4.9

1.4

6.5

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

L. plantarum Lc. lactis_Control Lc. lactis_EPS W.confusa_Control

W. confusa_EPS

Dex

tran

(%

of

dm

)

4) Fermentation with L. plantarum improved mechanical properties of extruded

snacks with addition level 50 and 25% (Fig. 5)

New functional faba bean

ingredients with fermentation

Arja Laitila, Anni Karsma, Natalia Rosa-Sibakov, Nesli Sozer and Riikka Juvonen VTT Technical Research Centre of Finland Ltd

Conclusions LAB fermentation provides a natural bioprocessing tool for

modification of nutritional profile and functional properties

of high protein legume ingredients and products made from

them.

Introduction Faba bean flour is an economically sound and sustainable raw material to make

new functional ingredients high in protein. The protein content of faba beans is

approx. 30%. However, consumption of faba beans is hindered by their poor

digestibility and presence of several anti-nutritional factors, a bitter taste and poor

technological functionality.

This study aimed to 1) characterise lactic acid bacteria for faba bean fermentations

2) study the in vitro dextran production 3) improve protein release 4) apply

fermented ingredients in extruded snacks.

Figure 6. Cross-section pictures of

extrudates.

Native: unprocessed faba bean.

100, 50 and 25% of fermented

ingredient in extrusion (mixed with

rice flour).

3) Fermentation improved protein release from the cell wall matrix and enhanced

in vitro protein digestability (data not shown). Increased amounts of free amino

acids (FAA) was measured after 24h (Fig.4). Nearly all the essential amino acid

levels were elevated.

1) Faba beans were found to be natural source for exopolysaccharide (EPS)

producing LAB (Fig.1). Weissella and Leuconostoc bacteria were the predominant

LAB.

0

100

200

300

400

500

600

700

His Ile Leu Lys Met Phe Thr Trp Val

mg

/kg

Native faba L. plantarum Lc. lactis W. confusa

This study is part of an EU SUSFOOD Era-net project BIOPROT (Novel

multifunctional plant protein ingredients with bioprocessing) All the project partners

(University of Helsinki, Finland; University of Bari, Italy; Central Research Institute

of Food and Feed Control, Turkey) are warmly thanked for fruitful collaboration.

Figure 4. Essential amino

acids (mg/kg) and total

amount of free amino acids

(g/kg) after 24h fermentation

(n=2).

Materials and methods Indigenous LAB were isolated and identified with partial 16S rRNA gene

sequencing. Partial pheS gene was also sequenced from Weissella cibaria and

W. confusa strains. Faba bean flour fermentations with different LAB including

Lactobacillus plantarum and exopolysaccharide (EPS) producing strains such as

Leuconostoc lactis and W. confusa were carried out in 0.5 kg and in 15 kg scales.

EPS fermentations were supplemented with 5% sucrose. The functionality of

fermented faba bean flours as ingredients was studied in extruded snacks.

Extruded samples were made with 25, 50 and 100 % fermented faba flour mixed

with rice flour using APV Baker Perkins twin screw extruder.

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

9,0

10,0

0h 24h

log

C

FU

/g

Species identified

Enterococcus

casseliflavus

Leuconostoc

kimchii

Pediococcus

pentosaceus

Weissella cibaria

Weissella confusa

Figure 1. LAB growth during faba bean fermentation. Total LAB count (MRS medium) and

EPS forming LAB (MRS+sucrose medium)

2) Faba bean flour provided an excellent matrix for in situ EPS production (Figs. 2

and 3). EPS may function in foods as viscosifying, emulsifying, stabilising, gelling

and water-binding agents.

Figure 3. Dextran yield after

24h fermentation.

The sucrose content of

native faba flour was 2.9%.

Control: without additional

sucrose.

100 % 50 % 25 %

Native faba

L. plantarum

fermented

W. confusa

fermented (EPS)

Figure 2. FESEM micrographs of L. plantarum (a) and W. confusa (b-c) fermented faba

bean flours.

Results

Figure 5. a) Hardness and b) crispiness index of control (native) and L. plantarum

extruded snacks

0,0

2,0

4,0

6,0

8,0

10,0

12,0

14,0

16,0

18,0

100% 50% 25%

Hardness (N)

0,00

0,05

0,10

0,15

0,20

0,25

0,30

0,35

0,40

0,45

100% 50% 25%

Crispiness Index

a) b)

c)

Starch granules

Protein matrix

Polymeric EPS matrix

Weissella bacteria In protein-rich material, additional benefits were not observed with EPS-producers.

EPS fermentation of bran ingredients have improved expansion (data not shown).

Browning of bean matrix was observed due to Maillard reactions, especially for

EPS fermented samples (Fig. 6).


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