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www.em.doe.gov safety performance cleanup closure E M Environmental Management 1 Three Mile Island Unit 2 Overview and Management Issues OECD-Nuclear Energy Agency 12 th Meeting of the WPDD November 2011 Paris France Andrew P. Szilagyi U.S. Department of Energy Office of Environmental Management
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Page 1: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

1

Three Mile Island Unit 2 Overview and

Management Issues

OECD-Nuclear Energy Agency – 12th Meeting of the WPDD

November 2011

Paris France

Andrew P. Szilagyi

U.S. Department of Energy

Office of Environmental Management

Page 2: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

2

Subjects

–TMI-2 Cleanup Description

–Emphasis on fuel removal and water

processing

–Comparison with Fukushima Daiichi

Page 3: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

3

The TMI-2 Location & System

Unit 2

Containment

Page 4: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

4

19 Zeolite Vessels

Hanford, Washington

Fuel & Debris Storage

Idaho National Laboratory

Important Locations for the

TMI-2 Cleanup

Three Mile Island Middletown, Pennsylvania

Commercial Low Level Waste Disposal

Barnwell, South Carolina

2100 miles

3400 km

2600 miles

4200 km

600 miles

1000 km

Page 5: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

5

Some Important Defueling Related

Events (1) Events/Decisions Significance

“Quick Look” video inside

the vessel

First idea of what conditions really were; complete assessment

took another year; could not proceed to plan, design and

fabricate defueling without this knowledge

Decision to not to install

in-core shredding

equipment in the vessel

• New application for the proposed technology, concern that

failure would cause problems

• Relied mostly on manual manipulation with power assist

• Allowed defueling to start earlier, knowing that overall

schedule would not be minimized. This was preferred over a

3 year development before any fuel would be removed.

Decision to leave refueling

canal dry

• Less depth for manually operated tools (picture later)

• Shielded work platform 2m above the reactor pressure vessel

flange avoided much longer reach for tools

• Reduced need for water processing

• Dose rates were low within the refueling canal

Use of Core Boring

Machine

• Samples of the fuel and debris that was melted together

• Breaking up the crust and molten mass when manual

methods were unsuccessful

Page 6: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

6

Some Important Defueling Related

Events (2)

Events/Decisions Significance

Biological growth in water Caused a year delay; managing water clarity is extremely

important

DOE to take Fuel & Debris

New cask design and

license

Ship Fuel by Rail and not

Truck

• Handling and shipping design and fabrication could not take

place until destination was determined

• New cask could be designed for the TMI canisters

• Fewer shipments

Ship to Idaho Allowed fuel & debris canisters to be removed from TMI

Final Accountability Precision accountability not required; evaluated quantity of

material remaining in the systems

Page 7: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

7

Damage Examples

Page 8: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

8

Fuel Removal Tools and

Equipment

Powered Equipment

Core Boring Machine

Plasma Arc

Power Assisted shears

Bulk Removal

Water Vacuum and Air Lift

Some Manual

Tools

Page 9: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

9

Work Platform

Page 10: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

10

Remote Technology in the 1980s

Much of what was done was innovation based on

the immediate need

The wagon is one example. A toy remote

controlled vehicle was used to survey a very

radioactive equipment cubicle.

Several robotic devices were created specifically

for TMI-2; ROVER is one example. A miniature

submarine is another.

Low Tech but Effective ROVER

Mini Submarine

Page 11: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

11

Core Boring Machine

One of the most important machines for the project

Adapted from commercial mining drilling

equipment

First use with hollow core bits: 10 samples 1.8 m

long x 6.4 cm diameter (figure below)

Second use with solid face bits to chew through the

hard once-molten mass in the core region

Third use was to grind lower grid and instrument

tubes

Tungsten Carbide Teeth with Synthetic Diamond

Page 12: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

12

Packaging, Transport, & Storage

of Fuel and Debris at Idaho

1986 to 1990

341 canisters of fuel & debris

in 46 shipments by rail cask

to the Idaho National

Laboratory (140,000 Kg) 1990 to 2000

Wet Storage in Spent Fuel

Storage Pool

2000 – 2001

Removed from pool, dewatered,

dried, and placed in dry storage

Page 13: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

13

Defueling Progress and Key

Impacts

1982-1983

Defueling Options Evaluations 1982

First Video of Core

1983

First Sample

1983

Sonar Mapping &

Improved Video

Mid-1984

Vessel Head Lift

1984

Defueling Method Decision

Dry Canal & Mostly Manual

Vessel Defueling Progress

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Oct-85 Apr-86 Nov-86 May-87 Dec-87 Jun-88 Jan-89 Aug-89

Feb-86

Dec-1986

April-1987

Sept-1987

Oct-1985

Dec-1988

May-1989

Feb-1990

Dec-1987

Lower Grid

Cutting

Core Former

Disassembly

Lost Water Clarity

Page 14: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

14

Final Clean-Out Verification

Standard accountability was impossible

NRC granted an exemption to the requirement

Required a detailed survey conducted after defueling for what remained

Computer code analyses conducted for fissionable nuclides: 1) existing

prior to the accident, 2) remaining after the accident, and 3) radioactive

decay

Therefore the net balance is what was sent to Idaho

Assessment Required a Combination

Video inspection for locations

Gamma dose rate and spectroscopy

Passive neutron solid state track recorders, activation, BF3 detectors,

Alpha detection

Active neutron interrogation

Sample Analysis

Page 15: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

15

Water Management

Contaminated Water (in Containment and Reactor

Systems)

Zeolite (Submerged Demineralizer System)

Resin Demineralizers

Defueling Water Cleanup System

Primarily filtration to control suspended solids

Included zeolite and sand-charcoal media

Final Water Disposal

Not allowed to discharge to the river because of tritium fears

Used open cycle low temperature evaporator

Page 16: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

16

Submerged Demineralizer System

(Zeolite)

Page 17: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

17

Key Resin Demineralizer System

Page 18: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

18

Waste Management Facilities

Page 19: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

19

Some TMI-2 Conclusions

•Much planning, methods, equipment development could only be

done as real conditions became known

•Manual, less complex methods that meant a long schedule

allowed quicker adjustment for unexpected surprises and to try

new approaches

•On-site tool development resources and radio-chemistry labs

helped considerably

•Often several options had to be carried forward until one

evolved as preferable

•Existing Department of Energy personnel and facilities had

experience with highly radioactive materials; this was essential to

the success of the cleanup

Page 20: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

20

Comparisons (1)

Beneficial to TMI-2

Reactor had only operated 3 months

Accident was terminated before there was serious damage to the

reactor pressure vessel or primary coolant system

Never lost electrical power

Spent fuel pool was empty; used later for important cleanup operations

Detrimental to TMI-2

There were no significant precedents prior

Robotics and vision technology were not well advanced

Did not anticipate biological growth in the defueling water

Could not discharge processed “Accident Water”

Page 21: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

21

Comparisons (2)

TMI = Pressurized Water Reactor

Fukushima = Boiling Water Reactor

Both events were compounded by design errors

–TMI-2 relief valve position indicator did not show actual position

which was a primary reason the accident was not terminated earlier

–Fukushima diesel generators vulnerable to the tsunami

TMI - all fuel contained within the reactor systems

Fukushima

–Access to within the containment and eventually to the reactor will

be exceedingly more difficult

–Much greater amounts of water have been and will continue to be

processed

Page 22: Three Mile Island Unit 2 Overview and Management Issues · TMI-2 Cleanup Three Mile Island Middletown, Pennsylvania Commercial Low Level Waste Disposal Barnwell, South Carolina 2100

www.em.doe.gov safety performance cleanup closure

E M Environmental Management

22

Conclusions

Recognizing that:

– Exact conditions following an “accident” cannot be known or

accurately predicted

– There are major differences between NPPs

Considerations should be given to establishing:

– Comprehensive emergency and response scenarios

– Regional and/or local emergency response centers with

capabilities and equipment

– Specifically (given condition and task constraints) designed

remote/robotic equipment


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