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Home > Documents > THUNDERBOLT 160 STICK WELDER - TS Distributors 160.pdf · 6010, 6011, 6013 and 7018 rods. Note:...

THUNDERBOLT 160 STICK WELDER - TS Distributors 160.pdf · 6010, 6011, 6013 and 7018 rods. Note:...

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Process * DC stick (SMAW) Input Power: 1-phase power Max. Open-Circuit Voltage 160: 91 V 210: 85 V Amperage Range 160: 20 – 80 A (120 V) 20 –160 A (240 V) 210: 25 – 210 A (240 V) Max Mild Steel Thickness 160: 1/8 in. (120 V) 3/8 in. (240 V) 210: 1/2 in. (240 V) Best For Light Industrial Applications Garage/job shops Farm/ranch Maintenance repair Light production-line work Shipyard install/repair Power source is warranted for three years, parts and labor. Original main power rectifiers are warranted for five years. Model Thunderbolt 160 Input Power 120 V, 50/60 Hz 240 V, 50/60 Hz Rated Output 65 A at 20% duty cycle 160 A at 30% duty cycle Welding Amperage Range 20 – 80 A 20 –160 A Max. Open- Circuit Voltage 91 V Net Weight 15 lb. (6.8 kg) Specifications Amps Input at Rated Output 20.7 27.8 Dimensions H: 10.5 in. W: 7.125 in. (181 mm) D: 13.375 in. (340 mm) Conforms to ANSI/IEC Std. 60974-1. Conforms to CSA Std. E60974-1. THUNDERBOLT 160 STICK WELDER - Portable and Lightweight - Weld Thicker Materials with Increased Power - Quick Arc Starts with Hot Start Technology - Dual Voltage with Multi-voltage Plug; allows connection with 120 or 240 volt receptacles ITEM #: MI907721 PRICE: $425 10 ft. No. 4 electrode cable with heavy-duty electrode holder 10 ft. work cable with clamp 6.5 ft. power cord with MVP plugs for 120V and 240V Cable pouch FEATURES: INCLUDES:
Transcript
Page 1: THUNDERBOLT 160 STICK WELDER - TS Distributors 160.pdf · 6010, 6011, 6013 and 7018 rods. Note: 6010 not recommended for open root welding. Thunderbolt 160 120 V: 1/16–1/8 in. (some

Process* DC stick (SMAW)

Input Power: 1-phase power

Max. Open-Circuit Voltage160: 91 V210: 85 V

Amperage Range160: 20–80 A (120 V)

20–160 A (240 V)210: 25–210 A (240 V)

Max Mild Steel Thickness160: 1/8 in. (120 V) 3/8 in. (240 V)210: 1/2 in. (240 V)

Best For Light Industrial ApplicationsGarage/job shopsFarm/ranchMaintenance repairLight production-line workShipyard install/repair

Power source is warranted for three years, parts and labor.Original main power recti�ers are warranted for �ve years.

Model

Thunderbolt 160

Input Power

120 V, 50/60 Hz

240 V, 50/60 Hz

Rated Output

65 A at 20% duty cycle

160 A at 30% duty cycle

WeldingAmperage Range

20–80 A

20–160 A

Max. Open-Circuit Voltage

91 V

Net Weight

15 lb. (6.8 kg)

Speci�cations Amps Input atRated Output

20.7

27.8

Dimensions

H: 10.5 in. W: 7.125 in. (181 mm)D: 13.375 in. (340 mm)

Conforms to ANSI/IEC Std. 60974-1. Conforms to CSA Std. E60974-1.

THUNDERBOLT 160 STICK WELDER

- Portable and Lightweight

- Weld Thicker Materials with Increased Power

- Quick Arc Starts with Hot Start Technology

- Dual Voltage with Multi-voltage Plug; allowsconnection with 120 or 240 volt receptacles

ITEM #: MI907721 PRICE: $425

10 ft. No. 4 electrode cable withheavy-duty electrode holder

10 ft. work cable with clamp

6.5 ft. power cord with MVP plugs

for 120V and 240V

Cable pouch

FEATURES:

INCLUDES:

Page 2: THUNDERBOLT 160 STICK WELDER - TS Distributors 160.pdf · 6010, 6011, 6013 and 7018 rods. Note: 6010 not recommended for open root welding. Thunderbolt 160 120 V: 1/16–1/8 in. (some

Control PanelElectrode Polarity Chart

Elec

trod

e

DC* AC

Posi

tion

Usa

ge

Pene

trat

ion

7024 EP, ENFlat

horiz.fillet

Low

Min. prep, rough,high spatter

Smooth, easy,faster

Cast iron

6011 EP All Deep✓

All✓

All✓

All✓

All✓

All✓

EP Low

6013 EP, EN Low General

7014 EP, EN Med. Smooth, easy, fast

7018 EP Low Low hydrogen,strong

308L

*EP = Electrode positive (reverse polarity)EN = Electrode negative (straight polarity)

EP Low Stainless

6010 EP All Deep—

Ni-Cl

Electrode/Amperage Chart

Elec

trod

e

Diameter

in.

7024

6010and

6011

3/321/85/32

3/321/85/323/16

3/321/85/323/161/165/643/321/85/323/163/321/85/323/321/85/323/321/85/32

6013

7014

7018

Ni-Cl

308L

2.43.24.04.81.62.02.43.24.04.82.43.24.02.43.24.02.43.24.02.43.24.04.82.43.24.0

mm Min

.

Max

.

50 A

100

A

150

A

200

A

Amperage Range

Performance Data

Electrode Charts

Duty Cycle Chart

% Duty Cycle

Wel

d Am

pere

s

225

200

150

100

50

25

75

125

175

0100 20 30 40 50 60 70 80 90 100

210 (240 V)

160 (240 V)

160 (120 V)

1

23

1

23

Typical Installation (DCEP)

PowerSource

Stick Electrode

Work Clamp

Note: Also DCEN polarity capable.

Stick (SMAW) Basic Equipment

1. Amperage Adjustment Control2. Power Indicator Light3. Overtemperature Light

© 2017 Miller Electric Mfg. Co.

Ideal performance for most 6010, 6011, 6013 and 7018 rods. Note: 6010 not recommended for open root welding.

Thunderbolt 160120 V: 1/16 –1/8 in. (some limitations with 3/32-inch rods and very limited with1/8-inch rods based on rod/amperage)240 V: 1/16 – 5/32 in. (some limitations with 5/32-inch rods based on amperage)

Thunderbolt 2101/16 – 3/16 in. (some limitations with 3/16-inch rods based on amperage)

* DC TIG capable.


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