Timex Group precision Engineering Limited (TGPEL)

TIMEX GROUP PRECISION ENGINEERING LIMITED (A Group Company Of TIMEX Corporation, USA)

World class facility for Precision World class facility for Precision World class facility for Precision World class facility for Precision ToolingsToolingsToolingsToolings and Componentsand Componentsand Componentsand Components

COMPANY PROFILE

Timex Group Precision Engineering LimitedTimex Group Precision Engineering LimitedTimex Group Precision Engineering Limited

Timex Group Precision Engineering Ltd.

is a group company of Timex Corporation,USA. Timex, with more than150 years of history, holds the distinction of being the number one watch company in America, with one in three people owning a Timex product. The Timex group, with manufacturing and company offices in more than 80 countries around the world, started its operations in India in the year 1992.

In addition to it’s flagship Timex watch brand, Timex Group is proud to own a Precision Engineering Company with state of the art technology and equipments for precision toolings and components.

INFRASTRUCTURE


LOCATION MAP

Around 40 Kms from

International Airport, New Delhi

And 20 Kms from railway station,

New Delhi.


OVERVIEW

• ISO 9001:2000 Certified by TUV NORD.

• One stop solution for mould design, manufacturing, tryout, part

production and sub assemblies.

• Specialized in manufacturing of high precision injection moulds up

to 300T capacity and production of injection molded parts up to 150T

capacity.

• Qualified and experienced manpower from reputed institutes

trained abroad.

• Internationally competitive products with respect to quality ,cost,

lead time and reliability.

• Premium quality Tool steels, hardened through vacuum

technology, are used to enhance tool performance.

• Critical machines installed in dust free and controlled environment.

• Catering to Electrical ,Switchgear, Automotive, Medical, Consumer

Durables and FMCG segments in India and Abroad.


CNC MACHINES

INFRASTRUCTURE – TOOL ROOM

WEDM:

Agie Cut 150 F ,Switzerland.

1.0 micron accuracy with auto wire threading .

Minimum wire dia of 30 micron can be used.

FANUC ROBOCUT Alfa - 1iC,Japan5axis submerged with AWF with CNC Control.

•FANUC ROBOCUT Alfa - 0iD,Japan

5 axis submerged with AWF with CNC Control.

CNC MILLING:

DMC 63 V ,Germany.

MAHO 630,Germany.

MAKINO,S-33,Singapore.

HASS,VF1,USA. Rpm Range-4000 to 15000

with Graphite milling facility.

WEDM SECTION

CNC MILLING

TTTimex Group Precision Engineering Limitedimex Group Precision Engineering Limitedimex Group Precision Engineering Limited

SPECIAL MACHINES


Jig Grinding, HAUSER, Switzerland.

Up to 80000 rpm. 1.0 micron accuracy. Inside taper grinding facility up to 5 degree.

Jig Boring, HAUSER, Switzerland.

3 axis machine. Can drill holes up to 0.3mm diameter. Cutters as small as 50 micron dia

can be used.

Universal Grinding,

EWAG-WS11, Switzerland

Cutters/Pins upto 0.2mm diameter and with an accuracy of 1.0 micron can be ground



EDM SECTION:

AgieTron 1U CNC EDM.

With Orbiting Facility.

Table size = 250mmx160mm

Electronica Leader ZNC EDM.


Electronica 5535 EDM.


Electronica Smart ZNC EDM.


Agie 1p EDM.


EDM SECTION


GENERAL PURPOSE M/C


•JS 540 Surface Grinders,UK.

•Praga Tool & Cutter Grinder.

•Praga Surface Grinders.

•JS1300 Cylindrical Grinder,UK.

•Schaublin lathes, Switzerland.

•HMT NH-22 –Lathe.

•HMT M1TR –Milling.

•BATILIBOI BFU-5 Milling.

•HMT FN-2V –Milling


HEAT TREATMENT


VACUUM HARDENING-

• ATMOSPHERE FURNACE CO. USA.

Specification :-Max temperature. 1316°C.

Muffle size: 200x200x400 mm

Heat treatment can be done without

distortion. Mould life increases due

to fine grain structure.

INERT GAS HARDENING-

•SOLO, SWITZERLAND.

Specification :-

Max. Temperature: 1150°C.

Muffle size: 300x200x150 mm.

Inert gas: cracked ammonia.

Facility for oil quenching.


CAD/CAM FACILITY

INFRASTRUCTURE – DESIGN

•Multi station Unigraphics Designer and Manufacturing Bundle

with Gateway, Free Form Modeling, Solid Modelling,2D

Exchange, Translator and Mould Wizard.

•Smart Cam and supporting 2D Software.

•Coloured Printing facility up to A0 size.

•Electronic data transfer facility.


•Design capability is one of the core strengths of Timex.

INSPECTIONFACILITY

1.PROFILE PROJECTOR:BATY, SM24, U.K. with 10X,50X,100X magnification.

2.HEIGHT MASTER: TRIMOS, V-3, SWITZERLAND,Range:0-600mm.

3.UNIVERSAL MEASURING MACHINE- SIP, MU-214B, SWITZERLAND.

4. TOOL MAKER’S MICROSCOPE – MITUTOYO,JAPAN.

and supporting instruments.

INFRASTRUCTURE – METROLOGY


INFRASTRUCTURE – METROLOGY


With SCANNING Facility

CMM under Installation……

PRODUCTION FACILITY

INFRASTRUCTURE – INJECTION MOULDING

•Microprocessor controlled close loop

Injection Molding Machines (Arburg,

L&T and Ferromatic Milacron) ranging

From 25T to 180T Capacity with

Bimetallic Barrels and Screws Capable

of handling all types of Engineering

Plastics.

•Accessories Like Dehumidifiers

and Vacuum Ratio Loaders, Driers,

Oven Heaters, Ultrasonic Cleaning

Machine, Mould Temperature

Controllers and Multipoint Temperature

Controllers for Hot Runner Moulds.


PRODUCTION FACILITY


INFRASTRUCTURE – INJECTION MOULDING

•Specializes in production of high precision injection molded parts up to

150T capacity.

•Expertise in running hot runner, semi hot runner, hot sprue and auto

unscrewing moulds.

•Uninterrupted power supply backed by 2 DG sets (500KVA & 750KVA)

and 2 UPS (80KVA & 120KVA). All critical machines including molding

are supported by UPS.

RFQ

FEASIBILITY STUDY

NO

YES

QUOTATION

COMMUNICATE

TO

CUSTOMER


MOULD DEVELOPMENT PROCESS

RECEIVING ORDER

DETAIL FEASIBILITY

STUDY BY DESIGN

MAKE DEVELOPMENT

PLAN

PRICE FINALISATION

REVIEW BY CFT

NO

YES

DETAILED DESIGN

SUBMIT TO

CUSTOMER

FOR APPROVAL

MAKE

CONCEPT

DESIGN

ISSUE TO

PROCESS PLANNING

MANUFACTURING

OF PARTS

INSPECTION

PREPARE DETAIL

MANUFACTURING PLAN

OK

TO BENCH

FOR ASSEMBLY

CONDUCT TRIAL

SAMPLE COLLECTION

DO CORRECTION

IF NECESSARY

CONDUCT

TRIAL

SAMPLE

COLLECTION

SAMPLE

VALIDATION

BY CUSTOMERINSPECTION

AS PER 2D

DRAWING OF

CUSTOMER

DESPATCH

OF MOULD

MOULD

VALIDATION

SAMPLE

SUBMISSION

TO CUSTOMER

ALONG WITH

INSP. REPORT

EXPORT BUSINESS

• DEVELOPED MOULDS OF ENERGY METER COMPONENTS FOR

SOCOMEC, FRANCE AND EXPORTING COMPONENTS SINCE 2005.

• MOULDS EXPORTED TO TIMEX, USA.

• MOULDS EXPORTED TO LK-DENMARK.

• MOULDS FOR GM EXPORTED TO NYX,USA.

• MCB MOULD DEVELOPED FOR MOELLER, AUSTRIA.

• MOULDS EXPORTED TO SCHNEIDER, FINLAND AND SCHNEIDER,

SPAIN.


TYPES OF MOULDS BUILT


• THREE PLATE MOULDS.

• TWO PLATE MOULDS.

• MOULDS WITH INTERNAL UNDERCUT AND DOUBLE EJECTION.

• MOULDS WITH SIDE CORES AND SPRUNG CORES.

• AUTO-UNSCREWING MOULD FOR THREADED COMPONENTS.

• HOT SPRUE ,SEMI HOT RUNNER & HOT RUNNER MOULDS.

KEY SKILL SET


• 6 DESIGNERS WORKING ON UG SOFTWARE.

• 2 CAM ENGINEERS WORKING ON UG SOFTWARE.

• 15 ITI/CIPET/NTTF QUALIFIED TOOLMAKERS.

• INHOUSE MOULD TRIAL AND MOULDING FACILITY.

• INHOUSE MOULD MAINTENANCE FACILITY.

• INHOUSE HEAT TREATMENT FACILITY.

• INHOUSE INSPECTION FACILITY UPTO 1 MICRON.

CORE COMPETENCY


• FLASH FREE MOULDS FOR COMPONENTS AS SMALL AS 1.50mm.

• FULLY AUTOMATIC MOULDS WITH AUTO DEGATING, RANGING

FROM 25T TO 300T MACHINE CAPACITY.

• MULTICAVITY MOULD WITH LOW CYCLE TIME AND DIMENSIONAL

ACCURACY.

• CAPABILITY TO PROCESS ENGINEERING PLASTICS UPTO 500°C AND

PARTS WITH MIRROR FINISH.

• MULTICAVITY MOULDS FOR PRECISION GEARS.

• ONE STOP SOLUTION FOR MOULD DESIGN, MANUFACTURING,

TRYOUT, PART PRODUCTION AND SUB ASSEMBLIES.

Honours - ISO Certification


Honours – Best Supplier Award


MAJOR CUSTOMERS


THANK YOU

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Timex Group precision Engineering Limited (TGPEL)

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