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Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Date post: 19-Jun-2015
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With so many options to choose from, selecting a fit-for-purpose flooring solution that can withstand the operational demands of food manufacturing, processing and packaging environments can be challenging.
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TIPS & CONSIDERATIONS FOR AVOIDING FLOOR FAILURE IN THE FOOD & BEVERAGE INDUSTRY www.flowcreteasia.com/food-safe-floors
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Page 1: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Tips & ConsideraTions for avoiding floor failure in The food & Beverage indusTry

www.flowcreteasia.com/food-safe-floors

Page 2: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

With so many options to choose from…

www.flowcreteasia.com/food-safe-floors

Page 3: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Selecting a flooring solution for food processing plants can be challenging.

www.flowcreteasia.com/food-safe-floors

Page 4: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Arduous operational

demands

www.flowcreteasia.com/food-safe-floors

Page 5: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Punishing cleaning & maintenance processes

www.flowcreteasia.com/food-safe-floors

Page 6: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Rigorous health, safety & hygiene

standards

www.flowcreteasia.com/food-safe-floors

Page 7: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Tight budget constraints

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Page 8: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Concerns about downtime

www.flowcreteasia.com/food-safe-floors

Page 9: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

All need to be considered when selecting a suitable floor coating material

www.flowcreteasia.com/food-safe-floors

Page 10: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

However, specifying inadequate or

cheap materials…

www.flowcreteasia.com/food-safe-floors

Page 11: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Will prove much more costly in the long run

www.flowcreteasia.com/food-safe-floors

Page 12: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

So preventing any chance of floor failure

from the start is a must!

www.flowcreteasia.com/food-safe-floors

Page 13: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

There are many reasons why floors can fail

www.flowcreteasia.com/food-safe-floors

Page 14: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Here are some of the main culprits and tips on how to combat them

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Page 15: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

reason #1

inadequaTe hygiene ConTrol

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Page 16: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Seams, joints, grout lines and cracks are a breeding ground for bacteria, fungi, mould and mildew

www.flowcreteasia.com/food-safe-floors

Page 17: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Leading to serious contamination of

the processing environment

www.flowcreteasia.com/food-safe-floors

Page 18: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Seamless polyurethane resin floor solutions eliminate this risk

www.flowcreteasia.com/food-safe-floors

Page 19: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Antimicrobial additives designed to inhibit 99.9% of bacterial growth offer extra protection

www.flowcreteasia.com/food-safe-floors

Page 20: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

reason #2

insuffiCienT ChemiCal resisTanCe

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Page 21: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Floors are subject to abuse from…

9 acids 9 alkalis 9 alcohol 9 salts 9 hot oils

9 blood 9 sugars 9 lubricants 9 fats 9 cleaning products

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Page 22: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

That’s a whole lot of chemical abuse

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Page 23: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Seamless polyurethane offers excellent resistance to a wide range of chemical contaminants

www.flowcreteasia.com/food-safe-floors

Page 24: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

It will not fail, crack or corrode from even prolonged

exposure

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Page 25: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

reason #3

poor Thermal shoCk resisTanCe

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Page 26: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Floors in food plants can be subject to large temperature swings…

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Page 27: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

…particularly during hot water washdowns

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Page 28: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Inadequate material will crack or

de-laminate as the concrete substrate

expands and contractswww.flowcreteasia.com/food-safe-floors

Page 29: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Seamless polyurethane is flexible and moves with the concrete to prevent any damage to the surface

www.flowcreteasia.com/food-safe-floors

Page 30: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

reason #4

exCessive moisTure Transmission

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Page 31: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Excessive moisture transmission through the underlying concrete slab can lead to blistering on the surface

www.flowcreteasia.com/food-safe-floors

Page 32: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Seamless polyurethane solutions are breathable…

www.flowcreteasia.com/food-safe-floors

Page 33: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

…allowing any underlying moisture to safely pass through the finish and dissipate

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Page 34: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

reason #5

failure To idenTify JoinTs

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Page 35: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

The weakest parts of the floor are……the expansion, control and termination points located around drains, doorways and hot stoves

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Page 36: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

These need to be identified prior to installation of the final material to prevent undercutting

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Page 37: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

reason #6

unskilled insTallaTion Team

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Page 38: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

The installation of trowel-applied or self-levelling resin flooring solutions…

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Page 39: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

…requires a skilled and knowledgeable

application team

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Page 40: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

Always use an application team recommended by the manufacturer.

www.flowcreteasia.com/food-safe-floors

Page 41: Tips & Considerations for Avoiding Floor Failure in the Food & Beverage Industry

www.flowcreteasia.com/food-safe-floors

For more advice visit www.flowcreteasia.com/food-safe-floors


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