Please go to www.alphagroup.co.th
Hydraulic Torque Wrenches & Express Pumps
TITANTECHNOLOGIES INTERNATIONAL, INC
TITAN BOLTING TOOL RENTALS
Low Profile & Direct Fit Hydraulic Torque Wrench Rental Square Drive Hydraulic Wrench Series
Titan Hydraulic Bolt Tensioners Hydraulic Nuts Hydraulic Nut Cutting Tools
Torque Wrench Rentals Hydraulic Torque Wrench Pumps Impact Sockets, Flange Spreaders
A full line of Bolting accessories
TITAN Technologies - Different from other companies that
sell bolting products and services. TITAN is a solutions
based company which features a vast array of solutions to
any bolting application.
Technical Expertise - Bolting applications experience in
multiple industries including power generation, oil & gas,
chemicals, pulp and paper and more.
Local Service - Extensive network of independent sales
representatives and authorised dealers located worldwide.
People : TITAN enjoys a worldwide network of experienced
experts trained to recommend the most effective solution
for your bolting job.
Quality : All of our products are designed using the latest
aerospace finite element design techniques and machining
technology.
Engineering : TITAN spends a higher percentage of its
revenue in research and development to ensure the highest
quality and most durable products on the market.
Head Office
139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected]
Rayong Branch Office
130/22-23 Moo 5 Tambol Baanchang, Amphur Baanchang, Rayong 21130
Tel: (038) 881 200-2 Fax: (038) 881 203 E-mail: [email protected]
6. Guaranteed Quality
TITAN backs its products with
the strongest warranty in the business.
7. Unique Drive Pawl Design - for unrivaled durability
accuracy and efficiency.
8. TITAN T-SERIES - Proven! Titan Technologies is
the fastest growing company in our industry. We
provide a better engineered tool at competitive prices.
Our tools are designed for longer life so your total cost
of ownership is less with TITAN. The quality of the
products, our service and our people are the reason
for this unprecedented growth.
1. Patented Zero Deflection Housing
For Exceptional Strength, resulting in longer tool life
and less repair cost.
2. TITAN Tru - Swivel Advanced patented,
Multi - Axis design provides a low profile combined
with ease of motion.
3. Design from Finite Element Insures Quality
lower total cost of ownership.
4. Patented Piston Dampening System Eliminates
tool breakdown normally incurred from over stroke
and shock damage resulting in longer tool life and
lower repair costs.
5. Finely Crafted - of the highest quality Aircraft
Grade Materials for unrivaled strength and long life.
TM
The New Global Standard for Hydraulic Torque Tools.
TITAN's PATENTED TECHNOLOGY T-SERIES
2
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
ENGINEERED FOR QUALITY...BUILT TO LAST!FOUR times the LIFE EXPECTANCY of our competitors!
T - 1
Square Drive Size
Optional Square Drive Size
Range Optional Hex Drive Sizes
Torque Range
Weight; Includes Reaction Arm
(Other sizes and special drives are
available upon request)
(in)
(in)
(in)
(mm)
(ft-lb)
(n-m)
(lb)
(kg)
3/4
1/2 & 1
3/8 & 1
9 to 26
140 to 1400
190 to 1900
5.0
2.27
1
3/4 & 1 1/2
5/8 to 1 1/4
16 to 32
300 to 3100
400 to 4200
10.0
4.54
1-1/2
1 & 2 1/2
1 to 1 1/2
26 to 38
500 to 5700
680 to 7800
17.0
7.71
1-1/2
1 & 2 1/2
1 1/8 to 1 3/4
28 to 45
800 to 8800
1100 to 12000
25.0
11.34
1-1/2
1 & 2 1/2
1 1/4 to 2
32 to 51
1100 to 11500
1500 to 15600
30.0
13.61
2-1/2
1 1/2 & 3 1/2
1 5/8 to 2 1/4
41 to 57
2500 to 25500
3400 to 34600
70.0
31.75
T - 3 T - 5 T - 8 T - 10 T - 25TITAN MODEL NUMBER
L1 - Body Length
L2. Overall Length;
Includes Arm
H1 - Tool Height
H2 - Overall Height;
Includes Swivel
W1 - Tool Width
W2 - Tool Width;
Includes Sq. Dr.
R1 - Tool Radius around
the Bolt
R2 - Reaction reach
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
4.81
122.2
6.95
176.5
3.63
92.2
4.95
125.7
1.98
50.3
2.83
71.9
0.98
24.9
3.85
97.8
6.29
159.8
9.59
243.6
4.93
125.2
6.75
171.5
2.63
66.8
3.89
98.8
1.13
28.7
5.33
135.4
7.10
180.3
11.22
285.0
5.75
146.1
7.71
195.8
3.15
80.0
4.65
118.1
1.56
39.6
6.15
156.2
7.70
195.6
12.57
319.3
6.50
165.1
8.49
215.6
3.57
90.7
5.09
129.3
1.76
44.7
6.96
176.8
8.80
223.5
13.89
352.8
7.84
199.1
9.11
231.4
3.95
100.3
5.61
142.5
1.95
49.5
7.69
195.3
11.80
299.7
18.52
470.4
9.60
243.8
11.55
293.4
5.25
133.4
7.48
190.0
2.60
66.0
1.03
26.0
DIMENSIONS
Titan's Patented Piston
Dampening system
Protects the tool and the
operator when loosening
the most stubborn fasteners.
Fast, Dependable, Accurate.
Titan T-Series gets the job
done even in the most hostile
environment.
Patented Multi-Axis Swivel
provides for better accessibility
and prevents hose kinking.
Titan T-Series Dimensions
High Quality Impact Sockets
are available in Fractional,
Metric, 12-Points and
Castellated styles.
Titan's patented housing
makes the difficult job,
easier.
1
2
3 4 5
3
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
PRESSURE VS TORQUE CONVERSION CHART
T - 1
1500
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
4000
4200
4400
4600
4800
5000
5200
5400
5600
5800
6000
6200
6400
6600
6800
7000
7200
7400
7600
7800
8000
8200
8400
8600
8800
9000
9200
9400
9600
9800
10000
197
210
236
271
298
325
352
379
411
438
465
493
520
549
577
604
632
659
686
714
741
769
796
824
852
879
907
943
962
990
1017
1045
1072
1098
1125
1153
1180
1208
1233
1261
1288
1315
1343
1359
490
523
588
644
708
773
837
902
961
1025
1089
1153
1217
1278
1342
1406
1470
1534
1592
1656
1719
1783
1847
1896
1959
2022
2086
2149
2190
2253
2315
2378
2440
2497
2559
2622
2684
2747
2810
2872
2935
2997
3060
3124
816
871
979
1101
1212
1322
1432
1542
1656
1767
1877
1988
2098
2230
2341
2452
2564
2675
2790
2902
3013
3125
3237
3353
3465
3577
3689
3800
3891
4002
4114
4225
4336
4492
4605
4717
4829
4942
5056
5168
5281
5393
5505
5605
1168
1246
1402
1574
1731
1889
2046
2204
2378
2537
2695
2854
3012
3216
3377
3538
3698
3859
3990
4150
4309
4469
4628
4848
5010
5171
5333
5494
5660
5822
5983
6145
6307
6476
6638
6800
6962
7124
7240
7401
7562
7723
7884
8062
1662
1773
1994
2236
2460
2683
2907
3130
3365
3589
3814
4038
4262
4456
4679
4902
5124
5347
5588
5812
6035
6259
6582
6717
6941
7165
7389
7613
7746
7967
8189
8410
8631
8867
9089
9310
9532
9754
10075
10299
10523
10747
10971
11067
3726
4002
4554
5106
5626
6145
6665
7184
7704
8221
8738
9254
9771
10288
10809
11330
11852
12373
12894
13385
13876
14366
14857
15348
15834
16320
16806
17292
17778
18252
18725
19199
19672
20146
20619
21092
21564
22037
22510
22958
23406
23852
24301
24749
T - 3 T - 5 T - 8 T - 10 T - 25
TITAN T SERIES TOOLS
Torque - Ft. LbsPUMP PSI Setting
2. Square Drives
4. Impact Sockets
Calibrated & Ready to Use Powerful Compact Accurate Durable Faster Light Weight Efficient
4
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
ENGINEERED FOR QUALITY...BUILT TO LAST!The New Standard for Hydraulic Torque Wrenches
Range of Hex Sizes A/F
Torque Range
Cylinder Weight
Range of Link Weight
(In)
(mm)
(ft-lb)
(n-m)
(lb)
(kg)
(lb)
(kg)
TITAN MODEL NUMBER Units
L1 - Maximum Reaction Reach
L2. Overall Length
H1 - Center of Bolt to top
of tool
H2 - Back End Height
W1 - Tool Width at Link
W2 - Tool Width;
at Cylinder
R1 - Tool Radius around
the Bolt
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
LP - 2
3/4 to 2-3/8
19 to 60
200 to 2000
270 to 2700
3.45
1.56
2.20 to 3.50
1.00 to 1.58
7
177.80
8.90
226.06
3.865
98.17
3.45
87.63
1.25
31.75
1.25
31.75
1.03 to 1.751
26.16 to 44.48
7/8 to 3-1/8
32 to 80
400 to 4000
560 to 5600
5.80
2.63
5.25 to 7.50
2.38 to 3.40
LP - 4
8.413
213.69
10.70
271.78
4.775
121.29
3.785
96.14
1.625
41.28
1.75
44.45
1.312 to 2.302
33.32 to 58.47
1-1/4 to 4-1/8
32 to 105
800 to 8000
1120 to 11200
10.20
4.62
11.40 to 14.10
5.17 to 6.39
LP - 8
11.312
287.32
14.275
362.59
6.168
156.67
6.05
153.67
2.10
53.34
2.10
53.34
1.725 to 2.952
43.82 to 74.98
1-5/8 to 5
41 to 105
1600 to 16000
2240 to 22400
15.50
7.03
19.70 to 27.60
8.93 to 12.51
LP - 16
14
355.60
17.95
455.93
7.25
184.15
8.50
215.90
2.35
56.69
2.45
62.23
1.95 to 3.50
49.53 to 88.90
2-3/16 to 6-1/8
56 to 155
3500 to 35000
4900 to 49000
25
11.33
17 to 39.40
12.24 to 17.87
LP - 32
16
406.40
19.25
488.95
10.50
266.70
10.90
276.86
2.55
64.77
2.80
71.12
2.50 to 4.75
63.50 to 120.65
DIMENSIONS
Titan LP-Series Dimensions
All Titan LP Series Tools are manufactured solely from Aircraft Grade, High Strength Alloys selected for their superior stress& fatigue resistant properties.
Low cost step - down
sleeves are available
in all sizes.
Extreme Low Profile, Engineered to fit
the tightest applications.
1
Available in fractional
& metric sizes, hex &
12 pt., square & 8 pt.
2
Patented multi-axis
swivel, provides for
better accessibility
and prevents hose
kinking.
3
Tool lays flat for better
accessibility.
4
5
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
PRESSURE VS TORQUE CONVERSION CHART
1500
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
4000
4200
4400
4600
4800
5000
5200
5400
5600
5800
6000
6200
6400
6600
6800
7000
7200
7400
7600
7800
8000
8200
8400
8600
8800
9000
9200
9400
9600
9800
10000
LP 2
268
286
322
360
396
431
467
503
541
577
614
650
686
724
760
796
833
869
904
940
976
1013
1049
1087
1123
1159
1196
1232
1271
1307
1343
1380
1416
1459
1496
1532
1568
1605
1640
1676
1713
1749
1785
1826
568
606
682
758
833
909
985
1061
1136
1212
1288
1364
1439
1515
1591
1667
1742
1818
1894
1970
2045
2121
2197
2273
2348
2424
2500
2576
2652
2727
2803
2879
2955
3030
3106
3182
3258
3333
3409
3485
3561
3636
3712
3788
LP 4
1075
1146
1290
1488
1637
1785
1934
2083
2289
2442
2594
2747
2899
3028
3180
3331
3483
3634
3878
4033
4188
4343
4498
4704
4859
5017
5174
5331
5545
2704
5862
6021
6179
6364
6523
6682
6841
7000
7163
7322
7481
7641
7800
8024
LP 8
2360
2518
2832
3174
3491
3808
4126
4443
4820
5142
5463
5784
6106
6475
6799
7123
7447
7770
8156
8482
8808
9134
9460
9789
10116
10442
10768
11095
11504
11833
12162
12490
12819
13046
13372
13698
14024
14350
14700
15027
15353
15680
16007
16231
LP 16T - 8
5250
5600
6300
7000
7700
8400
9100
9800
10500
11200
11900
12600
13300
14000
14700
15400
16100
16800
17500
18200
18900
19600
20300
21000
21700
22400
23100
23800
24500
25200
25900
26600
27300
28000
28700
29400
30100
30800
31500
32200
32900
33600
34300
35000
LP 32*
TITAN LP SERIES TOOLS
Torque - Ft. LbsPUMP PSI Setting
1. ALCO Extended Reaction Arm2. Reaction Arms
Accessories for the LP-Series Tool
6
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
TITAN EXPRESS SERIESHydraulic Torque Wrench Pumps
0 - 1100 psi
1100 - 3200 psi
3200 - 10000 psi
0 - 76 bar
76 - 220 bar
220 - 700 bar
EXPRESS
MAX
Part -
Number
EXE-MAX
Performance Oil Flow
390 cu. in/min
110 cu. in/min
43 cu. in/min
6.4 Liter/min
1.8 Liter/min
0.7 Liter/min
Length 16.2 in
Width 11.8 in
Height 17.5 in
Length 41 cm
Width 30 cm
Height 44 cm
Dimensions
59 lbs
27 kg
Weight
2 Gal
7.57 Liter
Reservoir Power
0 - 1100 psi
1100 - 3200 psi
3200 - 10000 psi
0 - 76 bar
76 - 220 bar
220 - 700 bar
EXPRESS
MINI
Part -
Number
EXE-MINI
235 cu. in/min
66 cu. in/min
25 cu. in/min
3.9 Liter/min
1.1 Liter/min
0.4 Liter/min
Length 12.6 in
Width 8.7 in
Height 17.0 in
Length 32 cm
Width 22 cm
Height 43 cm
31 lbs
14 kg
1 Gal
3.78 Liter
0.75 hp
0.56 kw
0.35 hp
0.26 kw
Torque Wrench Hoses
Twin Line Hose with Quick
Disconnect Couplers
Model 090172 = 15 ft length
Model 090173 = 20 ft length
Model 090174 = 25 ft length
Model 090175 = 30 ft length
Model 090176 = 35 ft length
Torque Wrench Gauges
4" Glycerine Filled, 1/4" NPTM
Bottom Mount
Model 080055 : Precision Liquid Filled
Gauge
Model 090228 - 14 : 1/4% Accuracy
w/Certificate
Model 090058 : 1/2% Accuracy w/Certificate
0 - 1100 psi
1100 - 3200 psi
3200 - 10000 psi
0 - 76 bar
76 - 220 bar
220 - 700 bar
EXPRESS
Whirlwind
Auto Cycle
Part -
Number
EXE-MAX
Performance Oil Flow
520 cu. in/min
180 cu. in/min
80 cu. in/min
8.5 Liter/min
2.9 Liter/min
1.3 Liter/min
Length 17 in
Width 10 in
Height 19.5 in
Length 40 cm
Width 38 cm
Height 46 cm
Dimensions
72 lbs
33 kg
Weight
2 Gal
7.57 Liter
Reservoir Power
0 - 1100 psi
1100 - 3200 psi
3200 - 10000 psi
0 - 76 bar
76 - 220 bar
220 - 700 bar
EXPRESS
MINI
Part Num.
EXE-HP-
AUTO
390 cu. in/min
110 cu. in/min
43 cu. in/min
6.4 Liter/min
1.8 Liter/min
0.7 Liter/min
Length 16.2 in
Width 11.8 in
Height 17.5 in
Length 41 cm
Width 30 cm
Height 44 cm
63 lbs
28 kg
2 Gal
3.57 Liter
1.50 hp
1.12 kw
0.75 hp
0.56 kw
0 - 1100 psi
1100 - 3200 psi
3200 - 10000 psi
0 - 76 bar
76 - 220 bar
220 - 700 bar
EXPRESS
MAX AIR
Part -
Number
EXA-MAX
Performance Oil Flow
460 cu. in/min
153 cu. in/min
55 cu. in/min
7.5 Liter/min
2.5 Liter/min
0.9 Liter/min
Length 20.5 in
Width 13.8 in
Height 20 in
Length 52 cm
Width 35 cm
Height 51 cm
Dimensions
66 lbs
30 kg
Weight
2 Gal
7.57 Liter
Reservoir Power
0 - 1100 psi
1100 - 3200 psi
3200 - 10000 psi
0 - 76 bar
76 - 220 bar
220 - 700 bar
EXPRESS
MINI AIR
Part -
Number
EXA-MINI
275 cu. in/min
86 cu. in/min
32 cu. in/min
4.5 Liter/min
1.4 Liter/min
0.5 Liter/min
Length 12.2 in
Width 11.5 in
Height 16.5 in
Length 31 cm
Width 29 cm
Height 42 cm
41 lbs
19 kg
1 Gal
3.78 Liter
3.75 hp
2.80 kw
1.50 hp
1.12 kw
7
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
TITAN EXPRESS MAX ELECTRICHydraulic Torque Wrench Pump
Titan Max Electric Pump
Titan Mini Express Electric Pump
Electrical Power : Available in 115V Grounded Single - phase, 50/60 Hz, 25 AMP or 230V Single - phase, 50/60 Hz 15 AMP Sound Level 83 - 88 dBA
Return Pressure Internally regulated at 1600 psi (110 bar)
0 - 200 psi
200 - 10000 psi
PERFORMANCE Oil Flow
615 cu. in/min
60 cu. in/min
Length 18 in
Width 12 in
Height 17 in
Dimensions
77 lbs
Weight
1.125 hp
0 - 14 bar
14 - 700 bar
10.1 liter/min
1.0 liter/min
Length 46 cm
Width 30 cm
Height 43 cm
35 kg 0.84 kw
Power
0 - 200 psi
200 - 10000 psi
PERFORMANCE Oil Flow
200 cu. in/min
20 cu. in/min
Length 16 in
Width 12 in
Height 14.5 in
Dimensions
48 lbs
Weight
0.50 hp
0 - 14 bar
14 - 700 bar
3.3 liter/min
0.33 liter/min
Length 41 cm
Width 31 cm
Height 37 cm
22 kg 0.37 kw
Power
TITAN Express Mini
ElectricHydraulic Torque Wrench Pump.
Torque Wrench Hoses Model Range
Twin Line Hose with
Quick Disconnect Couplers
Model 090172 = 15 ft length
Model 090173 = 20 ft length
Model 090174 = 25 ft length
Model 090175 = 30 ft length
Model 090176 = 35 ft length
Torque Wrench Gauges Model Range
4" Glycerin Filled, 1/4" NPTM
Bottom Mount
Model 080055 = Precision Liquid Filled Gauge
Model 090228 - 14 = 1/4% Accuracy w/Certificate
Model 090058 = 1/2% Accuracy w/Certificate
HydraJac A2 DedicatedPrecision engineered solutions
The HydraJac Stud Tensioner utilizes the power of hydraulic pressure to
easily produce the forces necessary to effectively tension bolts and studs.
Once the HydraJac is in place, screwed onto the bolt's thread over the
standard nut, the required pressureis applied to stretch the bolt to its
recommended preload, and the nut screwed down to retain the load. The
pressure is relieved, the hydraJac removed and is ready to use again.
HydraJac Dedicated Thread Stud Tensioners provide the answer to many
of the fitting problems associated with using larger tensioning equipment.
They are also ideal for single task applications which do not require
interchangeability of thread sizes.
Any number of HydraJacs can be interlinked to provide even amounts of
simultaneous tension over multiple studs or bolts as required.
Produced from high strength alloy steel, HydraJac Stud Tensioners are
made in standard configurations. They can also be made to suit the
requirements of a specific application.
Although smaller and lighter than many competitive types, HydraJac
Stud Tensioners are capable of high application forces. The higher forces
are generated by HydraJac devices permit their use with bolt of very high
tensile strength, for example, in bolting in highly stressed assemblies or
those prone to destructive vibration.
Operation of HydraJacs at typical lower charge pressures requires less
use of costly pumping equipment, and with an improved degree of safety.
All HydraJac tensioners are designed to use inexpensive seals which can
be easily replaced in minutes, eliminating expensive repairs.
HydraJac
Typical HydraJac applications are
found in many industries,
including:
- Mining & Quarrying
- Oil & Gas
- Marine
- Power Generation
- Agricultural
- Structural
- Heavy Equipment in general industry
Applications
The HydraJac provides the following advantages:
- Reduces maintenance down time
- Improves safety on the job by eliminating hammer tightening
- Gives reliable and precise tensioning
- Is user friendly (fast to fit and remove)
- Requires little physical effort
- Is ideal for confined spaces or difficult locations
- Multiple tensioning for leak-free flange makeup
Features
8
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
HydraJac A2 Dedicated
Model #
A2l010X11
A2M16X20
A2M18X25
A2l012X10
A2M20X25
A2M22X25
A2l014X9
A2M24X30
A2l100X8
A2M27X30
A2l102X8
A2M30X35
A2l104X8
A2M33X35
A2l106X8
A2M36X40
A2l108X8
A2M39X40
A2M42X45
A2l110X8
A2M45X45
A2l112X8
A2M48X50
A2l114X8
A2M52X50
A2l200X8
A2M56X55
A2l204X8
A2M60X55
A2M64X60
A2l208X8
A2M68X60
A2M72X60
A2l212X8
A2l300X8
A2M76X60
A2M80X60
A2l304X8
A2M85X60
A2l308X8
A2M90X60
A2l312X8
A2M95X60
A2l400X8
A2M100X60
Size Imp
5/8"
-
-
3/4"
-
-
7/8"
-
1"
-
1.1/8"
-
1.1/4"
-
1.3/8"
-
1.1/2"
-
-
1.5/8"
-
1.3/4"
-
1.7/8"
-
2"
-
2.1/4"
-
-
2.1/2"
-
-
2.3/4"
3"
-
-
3.1/4"
-
3.1/2"
-
3.3/4"
-
4"
-
Relief
23
23
23
23
26
26
26
29
29
36
36
36
36
39
39
42
42
42
45
45
49
49
51
51
54
54
59
59
65
65
65
71
71
71
77
77
77
87
87
93
93
96
96
105
105
Height
72
72
76
76
82
84
86
88
88
93
93
93
96
103
103
108
108
112
114
114
118
118
127
122
123
124
138
140
142
151
151
151
159
159
177
177
177
197
197
202
202
218
218
225
225
Nut A.F.
16
27
30
31.8
34
36
36.6
41
41.3
46
46
50
50.8
55
55.8
60
60.4
65
70
65.1
75
69.9
80
74.7
85
79.4
90
88.9
95
100
98.5
105
110
108
117.5
115
120
127
125
136.5
135
146
145
155.6
150
Weight
0.9
1.2
1.4
1.9
2.0
2.7
3.1
4.6
5.5
6.1
6.7
9.2
10.4
14.4
16.2
19.5
23.8
31.0
38.6
51.4
61.9
Size ISO
-
M16
M18
-
M20
M22
-
M24
-
M27
-
M30
-
M33
-
M36
-
M39
M42
-
M45
-
M48
-
M52
-
M56
-
M60
M64
-
M68
M72
-
-
M76
M80
-
M85
-
M90
-
M95
-
M100
O.D.
52
62
66
72
78
88
90
96
108
118
128
130
142
143
148
150
160
178
192
215
230
250
265
285
Min Pitch
41
41
46
46
51
51
51
59
59
65
65
72
73
76
76
80
80
89
91
91
94
94
102
102
110
106
119
119
131
131
131
146
146
146
160
160
161
172
175
177
177
202
202
212
212
Max ForcekN
137
-
185
-
225
285
352.8
-
-
483
-
-
570
732
-
873
-
-
988
-
1026
-
1240
-
1376
-
1568
-
-
1935
-
-
2280
-
2779
-
-
3192
-
3777
-
4256
-
4926
-
Force @100 MPa
91
124
150
190
235
322
380
488
582
659
684
827
918
1045
1289
1520
1853
2128
2518
2838
3284
H.P.A. mm2
910
1235
1497
1900
2352
3222
3800
4877
5819
6857
6841
8266
9176
10451
12889
15201
18526
21282
25177
28376
32841
HydraJac A2 Dedicated Model Specifications
- Stroke for all models is 15 mm
- Maximum force is generated at 150 MPa
- A2M42X45 model number is read as M42 x 4.5 pitch
A2l110X8 model number is read as 1.5/8" x 8 tpi,
(imperial numbers are written as 16th of an inch)
9
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
HydraJac A3 ModularPrecision engineered solutions
The HydraJac Stud Tensioner provides accurate and versatile
tensioning of bolts and studs whilst being fast, simple and safe to use.
The HydraJac uses pressure hydraulics to tension the bolt to the exact
load required. Once the application has been tensioned, the nut is
wound down the thread to retain the load. The hydraJac is then
de-pressurized, released and ready to use again.
Any number of HydraJacs can be interlinked to provide even amounts
of simultaneous tension over multiple studs or bolts as required.
Produced from strength from alloy steel, HydraJac Stud Tensioners
are made in standard configurations. They can also be made to suit
the requirements of a specific applications.
Although smaller and lighter than many competitive types, HydraJac
Stud Tensioners are capable of high application forces. The higher forces
are generated by HydraJac devices permit their use with bolt of very high
tensile strength, for example, in bolting in highly stressed assemblies or
those prone to destructive vibration.
Operation of HydraJacs at typical lower charge pressures requires less
use of costly pumping equipment, and with an improved degree of safety.
All HydraJac tensioners are designed to use inexpensive seals which can
be easily replaced in minutes, eliminating expensive repairs.
A3 Modular Description
Typical HydraJac applications are
found in many industries, including:
- Mining & Quarrying
- Oil & Gas
- Marine
- Power Generation
- Agricultural
- Structural
- Heavy Equipment in general industry
- Chemical Plants
Applications
The HydraJac provides the following advantages:
- Reduces maintenance down time
- Improves safety on the job by eliminating hammer tightening
- Gives reliable and precise tensioning
- Is user friendly (fast to fit and remove)
- Requires little physical effort
- Is ideal for confined spaces or difficult locations
- Multiple tensioning for leak-free flange makeup
Features
10
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
Tool #
T1
T2
T3
T4
T5
T6
T7
T8
T9
T10
T11
T12
Size Imp
-
3/4"
-
-
7/8"
-
1"
-
1.1/8"
-
-
1.1/4"
-
1.3/8"
-
1.1/4"
-
1.3/8"
-
1.1/2"
-
1.1/2"
-
1.5/8"
-
1.3/4"
-
1.5/8"
-
1.3/4"
-
1.7/8"
-
2"
-
1.7/8"
-
2"
-
2.1/4"
-
2.1/4"
-
-
2.1/2"
-
2.1/2"
-
-
2.3/4"
-
2.3/4"
-
3"
-
3"
-
-
3.1/4"
-
3.1/2"
-
3.3/4"
-
4"
-
Relief
23
-
-
26
-
-
29
-
32
-
36
-
-
39
-
36
-
39
-
42
-
42
-
45
-
49
-
45
-
49
-
51
-
54
-
51
-
54
-
59
-
59
-
65
-
-
65
-
71
-
-
71
-
77
-
77
-
-
87
-
93
-
99
-
105
-
Height
110
111
112
113
115
116
114
114
117
117
142
143
145
146
148
145
146
147
150
150
152
168
169
170
171
174
175
166
166
169
169
172
172
175
176
183
183
186
187
192
192
186
186
189
193
193
203
203
207
210
211
213
215
220
220
224
224
227
230
232
236
237
238
238
244
244
NutA.F.
27
31.8
30
34
36.6
36
41.3
41
46
46
50
50.8
55
55.8
60
50.8
55
55.8
60
60.4
65
60.4
65
65.1
70
69.9
75
65.1
70
69.9
75
74.7
80
79.4
85
74.7
80
79.4
85
88.9
90
88.9
90
95
98.5
100
98.5
100
105
108
110
108
110
117.5
115
117.5
115
120
127
125
136.5
135
146
145
155.6
150
TotalWeight
2.2
3.1
4.2
6.1
9.8
11.6
13.7
21.0
26.2
31.1
39.0
55.9
A/K
1.0
1.5
2.3
3.1
5.2
5.8
6.9
10.61
13.5
15.2
19.6
27.4
Size ISO
M16
-
M18
M20
-
M22
-
M24
-
M27
M30
-
M33
-
M36
-
M33
-
M36
-
M39
-
M39
-
M42
-
M45
-
M42
-
M45
-
M48
-
M52
-
M48
-
M52
-
M56
-
M56
M60
-
M64
-
M64
M68
-
M72
-
M72
-
M76
-
M76
M80
-
M85
-
M90
-
M95
-
M100
O/D
72
-
-
-
-
-
84
-
-
-
101
-
-
-
-
110
-
-
-
-
-
130
-
-
-
-
-
145
-
-
-
-
-
-
-
158
-
-
-
-
-
180
-
-
-
-
200
-
-
-
-
215
-
-
-
238
-
-
-
-
-
-
276
-
-
-
MinPitch
49
49
49
51
51
51
59
59
60
60
72
73
73
76
76
77
77
78
78
80
80
89
89
91
91
94
94
99
99
101
101
102
102
105
105
110
110
112
112
119
119
124
124
131
131
131
136
136
146
146
146
150
150
157
157
161
161
163
175
175
177
177
202
202
212
212
Kit #P = Pitch
T1-M16X2
T1-012XP
T1-M18X25
T1-M20X25
T1-014XP
T1-M22X25
T2-100XP
T2-M24X30
T2-102XP
T2-M27X30
T3-M30X35
T3-104XP
T3-M33X35
T3-106XP
T3-M36X40
T4-104XP
T4-M33X35
T4-106XP
T4-M36X40
T4-108XP
T4-M39X40
T5-108XP
T5-M39X40
T5-M110XP
T5-M42X45
T5-112XP
T5-M45X45
T6-110XP
T6-M42X45
T6-112XP
T6-M45X45
T6-114XP
T6-M48X50
T6-200XP
T6-M52X50
T7-114XP
T7-M48X50
T7-200XP
T7-M52X50
T7-204XP
T7-M56X55
T8-204XP
T8-M56X55
T8-M60X55
T8-208XP
T8-M64X60
T9-208XP
T9-M64X60
T9-M68X68
T9-212XP
T9-M72X60
T10-212XP
T10-M72X60
T10-300XP
T10-M76X60
T11-300XP
T11-M76X60
T11-M80X60
T11-304XP
T11-M85X60
T11-308XP
T11-M90X60
T12-312XP
T12-M95X60
T12-400XP
T12-
Force @1000
152
-
-
-
-
-
241
-
-
-
363
-
-
-
-
444
-
-
-
-
-
643
-
-
-
-
-
811
-
-
-
-
-
-
-
998
-
-
-
-
-
1267
-
-
-
-
1672
-
-
-
-
1935
-
-
-
2518
-
-
-
-
-
-
3284
-
-
-
H.P.A. mm2
1,520
2,407
3,628
4,442
6,429
8,107
9,976
12,666
16,721
19,350
25,177
32,841
NutThick
17.1
19.3
19
20.7
22.5
23.6
25.7
24.2
28.9
27.6
30.7
31.8
33.7
35
36.6
31.8
33.7
35
36.6
38.2
39.6
38.2
39.6
41.5
42
44.7
45
41.5
42
44.7
45
47.9
48
51.1
52
47.9
48
51.1
52
57.2
56
57.2
56
60
63.7
64
63.7
64
68
70.1
72
70.1
72
76.5
76
76.5
76
80
82.6
85
89.1
90
95.5
95
102
100
- Stroke for all models is 15 mm- Maximum force is generated at 150 MPa
- HydraJac order as a complete tool, for example : A3S-T4-M36X40 is specified to suit M36 X 4.0
- Adaptor kits ordered separately, for example T4-M36X40 is specified to suit M36 X 4.0
11
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
HydraJac A3 ModularHydraJac A3 Modular Model Specifications
12
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
HYDRANUT
The HydraNut is suitable foruse where:
- Accurate and reliable loading is required
on bolting
- Vibrational or torsional stresses are
a problem
- Regular maintenance requires repeated
adjustment or removal of nuts
- There are confined and difficult nut lacations
Typical HydraNut applications arefound in many industries, including
- Minding and quarrying
- Oil drilling
- Marine
- Power generation
- Agricultural
- Structural
- Heavy equipment in general industry
1. Nut body, which screws onto the bolt thread.
2. Screw thread in bore of nut body, made to suit individual bolt
3. Piston, with outside buttressed screw thread toaccept
locking ring.
4. Lockring, to retain the load when hydraulic pressure is released.
5. High pressure seals.
6. Pressure release porting.
7. High pressure inlet for nipple connection.
8. Holes for inserting of "C" spanner to nip tight nut body and
locking ring
9. Spherical washer designed to self-correct seat ring and bolt
misallignments.
HYDRANUTapplications
The patented design of the HydraNut has given it improved technical efficiencyof operation and cost/benefit advantages over other tensioning devices.
The HydraNut provides the following advantages
- Reduces maintenance down time
- Improves safety on the job
- Gives reliable and precise tensioning
- is user friendly - fast to fit and remove
- Requires little physucal effort
- is ideal for confined spaces or difficult
locations
Australian and International Patents Pending Australian Patent No. 25403/88 USA Patent No. 07/478009 International PCT/AU88/00381 and others applied for.
HYDRANUTfeatures
The HydraNut is a precision engineered,high pressure, high performance,hydraulically operated bolt tensioningdevice that can be quickly and easily fittedand used with standard pumping equipment(e.g. hand operated pressure pumps).
It is manufactured in a choice of steel orstainless steel of tensile strength to suitthe required application.
HYDRANUTdescription
HYDRANUTcomponents
1
2
3
4
6 7
8
9
5
13
Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230
Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th
HYDRANUT
The HydraNut is screwed by hand onto the bolt until the base is tight against the working face.
It is then nipped tighter with a "C" wrench.
The threaded lockring, mounted on the piston, is then screwed back and hand tightened to retain
the induced load tension in the bolt. The pressure is then simply released and the pressure gun
removed from the nipple fitting, to complete the operation.
To remove the HydraNut, pressure is repplied through the nipple fitting to unload the lockring.
The internal pressure is then relieved and the HydraNut can be removed easily.
No major physical force, large wrenches or torque tools are requires to correctlyfit and remove the HydraNut.
- HydraNuts are made in any size. Common sizes range from M20 to M150 (6inches).
- Nuts for restricted apace locations and higher load applications are also available.
- HydraNuts are supplied with spherical washers as standard. Orders not requiring the spherical
base and washer must be specified same.
- HydraNuts are typically made of Medium Tensile Steel and in order grades and Stainless Steel, to
suit the application.
- HydraNuts typically develop 65% of the bolt proof load at standard operating pressures
(around 10,000 psi/70MP for mild steel)
- HudraNuts can also be suppliedfor specialload requirements.
- Standard hydraulic fittings are supplied with each HydraNut (pressurising port is 1.8" N.P.T to suit)
HYDRANUToperation
M20 99 68 46 5 48 1.17/8" 124 68 46 5 56 1.1
M24 161 78 54 5 58 1.71" 161 78 54 5 64 1.6
1 1/8" 183 82 56 5 68 1.8M30 249 88 56 5 68 2.1
1 1/4 228 88 58 5 68 2.2M36 357 104 62 5 84 3.6
1 1/2" 333 104 62 5 84 3.21 5/8" 392 114 74 5 98 4.6
M42 484 118 74 5 98 5.01 3/4 456 118 74 5 98 4.9
M48 629 134 84 8 98 7.32" 599 134 82 5 98 7.0
M56 821 150 88 8 126 9.52 1/4" 760 144 88 8 118 8.52 1/2" 941 165 90 8 136 11.6
M64 1108 165 92 8 136 11.82 3/4" 1214 185 96 8 156 15.6
M72 1402 185 96 8 156 15.53" 1439 215 114 8 156 25.6
M80
Maximum pressure 100 mpa, 1000 bar, 14500 psiMetric available in coarse & fine pitch. Imperial available in UNC., UNF, WHIT& as specified. Also available in long stroke models or to your specifications.
* Maximum pressure 70 mpa, 700 barMetric available in coarse & fine pitch. Imperial available in UNC., UNF, WHIT& as specified. Also available in long stroke models or to your specifications.
*
1730 215 114 8 186 25.2
.
HYDRANUTtechnical specifications
Boltthread
size(mm)
Boltthread
size(inch)
Force@
100mpa
Nutdiam(mm)
NutHeight(mm)
Pistonstroke(mm)
Washerdiam(mm)
NutWeight(kg)
Boltthread
size(mm)
Boltthread
size(inch)
Force@
100mpa
Nutdiam(mm)
NutHeight(mm)
Pistonstroke(mm)
Washerdiam(mm)
NutWeight(kg)
HYDRANUT STANDARD STROKE RANGE
HIGH TENSILE GRADE*
M20 38 62 46 5 48 0.97/8" 38 62 46 5 48 0.9
M24 58 68 52 5 48 1.21" 75 68 52 5 56 1.2
1 1/8" 86 78 54 5 58 1.6M30 86 78 54 5 58 1.6
1 1/4" 113 82 56 5 68 1.8M36 144 88 56 5 68 2.0
1 1/2" 151 98 64 5 78 2.9M42 177 98 68 5 84 3.0
1 5/8" 186 104 64 5 84 3.21 3/4" 224 108 68 5 86 3.7
M48 266 118 74 5 98 4.82" 277 118 74 5 98 4.7
M56 821 130 74 5 98 5.72 1/4" 372 134 78 5 98 6.42 1/2" 440 144 88 8 118 8.2
M64 481 150 84 8 118 8.62 3/4" 512 155 88 8 128 9.3
M72 557 155 92 8 128 9.63" 638 165 94 8 136 11.2
M80 790 165 94 8 136 10.9
HYDRANUT STANDARD STROKE RANGE
COMMERCIAL GRADE*