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Page 1: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film
Page 2: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

AN ABSTRACT OF THE THESIS OF

Jaana Saranya Rajachidambaram for the degree of Master of Science in Chemical

Engineering presented on December 21, 2011

Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film Transistors (TFTs)

and Resistive Random Access Memory (RRAM) Applications

Abstract approved:

Gregory S. Herman

ABSTRACT

Thin-film transistors (TFTs) are primarily used as a switching element in liquid crystal

displays. Currently, amorphous silicon is the dominant TFT technology for displays, but

higher performance TFTs will become necessary to enable ultra-definition resolution

high-frequency large-area displays. Amorphous zinc tin oxide (ZTO) TFTs were

fabricated by RF magnetron sputter deposition. In this study, the effect of both deposition

and post annealing conditions have been evaluated in regards to film structure,

composition, surface contamination, and device performance. Both the variation of

oxygen partial pressure during deposition and the temperature of the post-deposition

annealing were found to have a significant impact on TFT properties. X-ray diffraction

data indicated that the ZTO films remain amorphous even after annealing to 600° C.

Rutherford backscattering spectrometry indicated that the Zn:Sn ratio of the films was

Page 3: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

~1.7:1 which is slightly tin rich compared to the sputter target composition. X-ray

photoelectron spectroscopy data indicated that the films had significant surface

contamination and that the Zn:Sn ratios changed depending on sample annealing

conditions. Electrical characterization of ZTO films using TFT test structures indicated

that mobilities as high as 17 cm2 V-1 s-1 could be obtained for depletion mode devices. It

was determined that the electrical properties of ZTO films can be precisely controlled by

varying the deposition conditions and annealing temperature. It was found that the ZTO

electrical properties could be controlled where insulating, semiconducting and conducting

films could be prepared. This precise control of electrical properties allowed us to

incorporate sputter deposited ZTO films into resistive random access memory (RRAM)

devices. RRAM are two terminal nonvolatile data memory devices that are very

promising for the replacement of silicon-based Flash. These devices exhibited resistive

switching between high-resistance states to low-resistance states and low-resistance states

to high-resistance states depending on polarity of applied voltages and current

compliance settings. The device switching was fundamentally related to the defect states

and material properties of metal and insulator layers, and their interfaces in the metal-

insulator-metal (MIM) structure.

Page 4: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

©Copyright by Jaana Saranya Rajachidambaram

December 21, 2011

All Rights Reserved

Page 5: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Evaluation of Amorphous Oxide Semiconductors for Thin Film Transistors (TFTs) and

Resistive Random Access Memory (RRAM) Applications

by

Jaana Saranya Rajachidambaram

A THESIS

submitted to

Oregon State University

in partial fulfillment of

the requirements for the

degree of

Master of Science

Presented December 21, 2011

Commencement June 2012

Page 6: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Master of Science thesis of Jaana Saranya Rajachidambaram presented on December 21,2011

APPROVED :

Major Professor, representing Chemical Engineering

Head of School of Chemical, Biological & Environmental Engineering

Dean of the Graduate School

I understand that my thesis will become a part of the permanent collection of Oregon State University libraries. My signature below authorizes release of my thesis to any reader upon request

Jaana Saranya Rajachidambaram, Author

Page 7: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

ACKNOWLEDGEMENTS

First and foremost, I would like to thank my mom, Chithra and dad,

Rajachidambaram for their sincere prayers, enormous concern and support throughout

my graduate life. I would also like to thank my sweet sister Priya and my brother-in-law,

Gopi who encouraged me towards pursuing MS degree in the US and took care of my

initial living expenses. I should thank their new born baby Akanshaa who kept me

cheerful and enthusiastic during the month of my MS defense.

I would like to specifically thank my advisor, Dr. Gregory S. Herman for his

guidance, patience, encouragement and funding to carry out my research and I am happy

to have been one of his first two students in the research group. Though I had a lot of

responsibilities, I enjoyed learning new things while being in the research group.

I would like to express my heartfelt thanks to scientists from Pacific Northwest

National Laboratory (PNNL), Dr. Thevuthasan for offering me an Alternate Sponsored

Fellowship to perform a portion of this research work and Dr. Nachimuthu, Dr.Varga, Dr.

Shutthanandan and S.Sanghavi for their help with data acquisition and analysis. I would

also like to thank Dr. S.L. Golledge from CAMCOR for his guidance with acquiring

SIMS data.

I would like to recognize all my research group members including Brendan

Flynn and Richard Oleksak who took time to review my thesis documents and Eric

Hostetler, Udit Suri, Lane Porth, Charith Abeywarna, who have helped me in

accomplishing research tasks.

Page 8: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Special thanks to Chris Tasker for his help with using research tools in the OSU

cleanroom. A warm thanks to Santosh Murali and Dr.Conley for their assistance with the

memristor project. I would like to thank Dr.Chang and Dr.Han for their participation and

inputs in the weekly memristor meeting.

I am very grateful to Dr.Williamson and Janet Mosley for the scholarship offer

and their guidance.

The substrates for TFTs and RRAMs were provided by Hewlett-Packard (HP) and Sharp

Laboratories of America (SLA).

The research was performed using facilities at the Microproducts Breakthrough

Institute at Oregon State University and at the Environmental Molecular Sciences

Laboratory (EMSL), a national scientific user facility at Pacific Northwest National

Laboratory (PNNL) sponsored by the U.S Department of Energy. JSR thanks PNNL for

providing an Alternate Sponsored Fellowship during a portion of these studies.

The project was funded by the Oregon Nanoscience and Microtechnologies

Institute (ONAMI) and the Office of Naval Research (ONR) under contract number

200CAR262.

Page 9: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

TABLE OF CONTENTS

Page

CHAPTER 1 - INTRODUCTION TO OXIDE MATERIALS AND DEVICES…. 1

1.1 Introduction on Thin-Film Transistors………………………………… 1

1.2 TFT device structure and Operation…………………………………… 2

1.3 Transparent Amorphous Oxide Semiconductors………………………. 8

1.3.1 Indium Gallium Zinc Oxide (IGZO)………………………… 10

1.3.2 Zinc Tin Oxide (ZTO)……………………………………….. 12

1.3.3 Zinc Indium Oxide (ZIO)……………………………………. 14

1.3.4 Indium Gallium Oxide (IGO)………………………………... 15

1.4 Introduction to Resistive Random Access Memory…………………….17

1.5 RRAM device structure and operation………………………………… 18

1.6 Oxide RRAM Overview……………………………………………….. 29

1.7 References ………………………………………………………………32

CHAPTER 2 - EXPERIMENTAL TECHNIQUES……………………………….. 39

2.1 Thin Film Deposition Techniques………………………………………39

2.1.1 Radio-Frequency Magnetron Sputtering……………………...39

2.1.2 Thermal Evaporator…………………………………………...42

2.2 Lithography…………………………………………………………….. 43

Page 10: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

TABLE OF CONTENTS (Continued)

Page

2.2.1 Shadow Mask Lithography……………………………………43

2.2.2 Photolithography………………………………………………44

2.3 Post-deposition annealing……………………………………………….46

2.4 Thin film characterization techniques………………………………….. 47

2.4.1Spectroscopic Ellipsometry……………………………………47

2.4.2 Scanning Electron Microscopy………………………………. 51

2.4.3 X-ray Diffraction…………………………………………….. 52

2.4.4 X-ray Photoelectron Spectroscopy……………………………53

2.4.5 Rutherford Backscattering Spectrometry……………………..56

2.5 Electrical characterization using semiconductor parameter analyzer….. 59

2.6 References………………………………………………………………60

CHAPTER 3 – INVESTIGATION OF AMORPHOUS ZINC TIN OXIDE FILMS FOR THIN FILM TRANSISTOR APPLICATIONS……………………. 62

3.1 Introduction…………………………………………………………….. 62

3.2 Experimental details…………………………………………………….64

3.3 Results and discussion…………………………………………………. 67

3.4 Conclusion………………………………………………………………82

Page 11: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

TABLE OF CONTENTS (Continued)

Page

3.5 References ………………………………………………………………83

CHAPTER 4 – BIPOLAR RESISTIVE SWITCHING IN SPUTTER DEPOSITED AMORPHOUS ZINC TIN OXIDE DEVICES…………………………………… 86

4.1 Introduction……………………………………………………………. 86

4.2 Experiments…………………………………………………………… 88

4.3 Results and discussion………………………………………………… 89

4.4 Conclusion………………………………………………………………102

4.5 References ………………………………………………………………103

CHAPTER 5 - CONCLUSIONS AND RECOMMENDATIONS FOR FUTURE WORK……………………………………………………………………………... 107

5.1 Conclusions……………………………………………………………. 107

5.2 Recommendations for future work…………………………………….. 108

Bibliography……………………………………………………………………….. 109

Appendix: Sol-gel chemistry for zinc tin oxide (ZTO)……………………………. 124

Page 12: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

LIST OF FIGURES

Figure Page

Figure 1.1: Four basic TFT layouts: (A) staggered bottom gate, (B) staggered top gate, (C) coplanar bottom gate, (D) coplanar top gate………………………………3

Figure 1.2: Energy band diagram for n-type accumulation mode TFTs.(A) at zero bias (B) negative voltage is applied to the gate (C) positive voltage is applied to the gate………………………………………………………………………………….4

Figure 1.3: Plot of log(ID) and log(IG) versus VGS (V) to illustrate the on-off ratio and turn-on voltage…………………………………………………………………6

Figure 1.4: Plot of VGS (V) versus µ (cm2/V·s)…………………………………….7

Figure 1.5: Atomic orbital overlap (shaded) (A) Crystalline covalent semiconductors, (B) Amorphous covalent semiconductors, (C) Crystalline oxide semiconductors and (D) Amorphous oxide semiconductors……………………… 9

Figure 1.6: A portion of the periodic table for selecting AOS materials excluding expensive (shaded white) and toxic (shaded red) elements. Gallium and indium are also expensive……………………………………………………………………...10

Figure 1.7: Side view and top view for RRAM device cross bar structure………..19

Figure 1.8: AUTOCAD photomask design for 10000 um2 cross bar structure……20

Figure 1.9: Bipolar resistive switching in RRAM…………………………………21

Figure 1.10: Unipolar resistive switching in RRAM………………………………22

Figure 1.11: Gentle forming process – soft breakdown of oxide material…………23

Figure 1.12: Forming, SET and RESET operation in RRAM leading to conductive filament formation and rupture…………………………………………………...... 26

Page 13: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

LIST OF FIGURES(Continued)

Figure Page

Figure 1.13: Resistive switching due to redox reactions at the metal electrode/oxide Interface…………………………………………………………… 28

Figure 2.1: Schematic of sputter deposition system……………………………….. 41

Figure 2.2: Schematic of thermal evaporator system. ………………………………43

Figure 2.3: Schematic of the dark field and bright field photomask sets used in this study for fabrication of RRAM cross bar structures : (A) Bottom electrode mask, (B) : Pad mask and (C) Top electrode mask………………………………… 46

Figure 2.4: Ellipsometer for measurement of thickness and optical constants…….. 47

Figure 2.5: Two kinds of MSE minima called local minima and global minima...... 50

Figure 2.6: SEM image of platinum bottom electrode of ZTO RRAM cross bar structure…………………………………………………………………………… 52

Figure 2.7: Principle of X-ray diffraction………………………………………….. 52

Figure 2.8: Principle of XPS (left) and ejection of a photoelectron from inner shell of an atom (right)…………………………………………………………………... 54

Figure 2.9: XPS spectra for Zn 2p3/2 with binding energy and photoelectron intensity as X and Yaxis…………………………………………………………… 55

Figure 2.10: Principle of RBS……………………………………………………… 56 Figure 2.11: RBS spectra of ZTO deposited on SiO2/Si substrates with channel number and backscattering yield as X and Y axis…………………………………. 58

Figure 3.1: XRD spectra for ZTO thin films as-deposited and annealed to 600° C and 650° C…………………………………………………………………… . .. 68

Figure 3.2: SEM image of as-deposited ZTO film taken at 65,000x magnification. 69

Page 14: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

LIST OF FIGURES (Continued)

Figure Page

Figure 3.3: XPS of Zn 2p3/2 from ZTO films deposited with 1 SCCM of oxygen and annealed to 300 °C and 600 °C………………………………………………………. 70

Figure 3.4: XPS of Sn 3d5/2 from ZTO films deposited with 1 SCCM of oxygen and annealed to 300 °C and 600 °C………………………………………………………. 71

Figure 3.5: XPS of O 1s from ZTO films deposited with 1 SCCM of oxygen and annealed to 300 °C and 600 °C………………………………………………………. 72

Figure 3.6: XPS of C 1s from ZTO films as-deposited with 1 SCCM of oxygen and annealed to 300 °C and 600 °C……………………………………………………… 73

Figure 3.7: XPS sputter depth profile of ZTO film deposited with 1 SCCM of oxygen……………………………………………………………………………….. 75

Figure 3.8: RBS spectra from an as-deposited ZTO film with 0 SCCM of oxygen…. 76

Figure 3.9: TFT transfer characteristics with as-deposited ZTO channel layer with 0 SCCM, 1 SCCM, 2 SCCM of oxygen………………………………………………. 78

Figure 3.10: TFT transfer characteristics with ZTO channel layer deposited with 0 SCCM, 1 SCCM, 2 SCCM of oxygen and annealed to 300 °C……………………… 78

Figure 3.11: TFT transfer characteristics with ZTO channel layer deposited with 0 SCCM, 1 SCCM, 2 SCCM of oxygen and annealed to 600 °C……………………… 79

Figure 3.12: Change in average channel mobility as a function of oxygen flow rate and post-annealing conditions……………………………………………………….. 81

Figure 4.1: RBS data from sputter-deposited ZTO films. The inset shows the XRD data from the ZTO films after annealing to 600 °C…………………………………. 90

Figure 4.2: ToF-SIMS depth profile on Al/ZTO/Pt structure………………………... 92

Figure 4.3: Bipolar resistive switching in ZTO RRAM crossbar device; inset shows an image of device structure………………………………………………... 94

Page 15: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

LIST OF FIGURES(Continued)

Figure Page

Figure 4.4: Bipolar resistive switching in ZTO RRAM crossbar device; inset shows a schematic of the device stack and dependence of RLRS and RHRS on cell area………………………………………………………………………................... 95

Figure 4.5: Ohmic conduction at low voltage regions of LRS and HRS (V < V

RESET) and the insets show plots for Schottky emission and Poole – Frenkel emission for the high voltage regions (V > VRESET) of HRS……………………... 97

Figure 4.6: Statistical distribution of SET and RESET voltages for 30 cycles where µ denotes mean and σ denotes standard deviation………………………... 99

Figure 4.7: RLRS and RHRS over 30 resistive switching cycles………………………. 100

Figure 4.8: Retention characteristics of ZTO memory device taken for a read voltage of 0.1 V…………………………………………………………………..….. 100

Page 16: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

LIST OF TABLES

Table page

Table 3.1: XPS table of binding energies for Zn 2p3/2, Sn 3d5/2, O 1s and C 1s for ZTO films with different deposition conditions and annealing temperature……… … 74

Table 3.2: XPS table of atomic ratios for as-deposited ZTO thin films……………... 75

Table 3.3: Fitting parameters for RBS spectra obtained using simulation……………77

Table 4.1: Experimental values for optical dielectric constant (εr) for ZTO calculated using slopes (S1 and S2) of Schottky and Poole-Frenkel conduction mechanism at the high voltage regions (V > VRESET) of HRS. The optical dielectric constant εr,o for ZTO was determined to be ~ 4 from spectroscopic ellipsometry….. 97

Page 17: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

1

CHAPTER 1 - INTRODUCTION TO OXIDE MATERIALS AND DEVICES

This chapter provides an overview of amorphous oxide semiconductor materials and

device structures that have been reported in the literature. Information on the principle

concepts of thin film transistors (TFT) and resistive random access memory (RRAM) will

also be covered.

1.1 Introduction on Thin-Film Transistors

The first metal-oxide-semiconductor field-effect transistor (MOSFET) was

fabricated in 1960 on a silicon substrate using SiO2 as the gate dielectric. Several of these

MOSFETs were combined to fabricate integrated circuits by Texas Instruments and

Fairchild Semiconductor [1, 2]. In 1963, the invention of complementary MOS (CMOS)

was a major breakthrough where both n-channel and p-channel MOSFET were integrated

into circuits with the advantage that negligible standby power dissipation for CMOS as

opposed to PMOS or NMOS. Thin film transistors (TFT) are a special kind of field effect

transistor where the gate insulator, channel layer and the metal contacts are deposited as

thin films. TFTs have been studied since their invention in 1930 [3-6] and used for a

broad range of applications, but with liquid crystal displays being the dominant

application and amorphous-silicon (a-Si) being the dominant TFT technology.

A recent advance for TFTs was realized in 1996 when oxide semiconductors were

first used as the channel material for TFTs. These materials initially were focused on tin

oxide (SnO2) as the semiconductor where antimony (Sb) was used as a dopant [7].

However, in 2003 polycrystalline ZnO was used as the channel material [8] and these

Page 18: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

2

studies indicated that ZnO TFTs had significantly better performance than a-Si based

TFTs [8]. Considerable advancements have been made for ZnO based TFTs including

enhanced electrical properties with low processing temperatures [9]. More recently a

general class of materials commonly termed multi-component oxide based

semiconductors has been studied which includes, indium gallium zinc oxide (IGZO) [10],

zinc tin oxide (ZTO) [11], indium zinc oxide (IZO) [12], and indium gallium oxide (IGO)

[13]. It has been demonstrated that these amorphous materials have relatively high

electron mobilities despite being amorphous [14]. For the research in this thesis the focus

has been on ZTO, which is an amorphous oxide semiconductor.

1.2 TFT Device structure and Operation

Figure 1.1 shows the schematic for four basic TFT layouts: (A) staggered

bottom-gate, (B) co-planar bottom-gate, (C) staggered top-gate, and (D) co-planar top-

gate [15]. The staggered TFT device structures have the source/drain contacts and gate

contacts placed on opposite sides of the channel-insulator interface and in co-planar TFT

device structures the source/drain contacts and gate contacts are placed on the same side

of the channel-insulator interface. TFTs are also classified as top and bottom gate based

on the placement of the gate electrode in the device stack. The top gate TFTs have the

gate electrode placed on the top of the channel layer and bottom gate TFTs have the gate

electrode beneath the channel layer. There are several advantages and disadvantages

associated with each structure. In this study, the staggered bottom gate structure is

employed.

Page 19: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

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Page 20: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

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Page 21: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

5

where Cox is the capacitance of the gate oxide, W and L are the width and length of the

channel, VON is the voltage at which electrons start to flow through the channel and

current conduction begins, µ is the channel mobility, VGS and VDS are the gate-to-source

and drain-to-source voltages, respectively[16].

When a large drain voltage is applied, electrons are depleted in the channel layer

near the drain electrode and ID becomes independent of drain voltage.

= 12μ [( − ) ], = ( − ) A derivation of the ideal square law model is available elsewhere [16]. All the

devices were tested using a probe station with an Agilent 4155 semiconductor parameter

analyzer. The I-V curves were obtained using the double sweep mode with gate voltage

ranging from -20 to 20 V with drain voltage fixed at 1V.

Turn-On Voltage

The turn-on voltage (Von) is the gate voltage at which the drain current increases

due to current conduction in the channel. The plot of log (ID) versus VGS shown in Figure

1.3 is used to determine the value for Von where an arrow indicates the voltage at which

the drain current starts to increase.

Page 22: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

6

Figure 1.3: Plot of log (ID) and log (IG) versus VGS (V) to illustrate the on-off ratio and turn-on voltage.

Drain current ON to OFF Ratio

The drain current on-to-off ratio is defined to be the ratio of drain to source

current from the “on” state to the “off” state obtained from the plot of log (ID) versus VGS

shown in Figure 1.3. Typically, on-off ratios are considered acceptable when their values

are greater than 106 [17]. On-off ratios are useful in accessing how well a device will

work as a switch.

Mobility

Mobility is a measure of the transport of carriers in the channel. A higher mobility

contributes to a faster switching time, which is indicative of the time the device takes to

switch between the on and off states. Two types of mobility calculated in this study that

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Page 23: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

7

depends on VGS are incremental mobility (µinc), which is the increase in mobility due to

carriers added to the channel as the gate voltage differentially increases in magnitude, and

average mobility (µavg), which is the average mobility of all the carriers present in the

channel [8]. A plot of VGS (V) versus µ (cm2/V·s) is shown in Figure 1.4.

Figure 1.4: Plot of VGS (V) versus µ (cm2/V·s).

The incremental mobility is calculated by

μ ( ) = ( ) where G’

CH is the differential channel conductance as a function of gate voltage which

can be calculated from channel conductance data and is equal to ∆GCH / ∆ VGS , W/L are

0

5

10

15

20

25

30

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Page 24: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

8

the width to length ratio of the channel layer between the source and drain, and Cins is the

capacitance of the insulator.

The average channel mobility is calculated by

μ = ( ) [ − ] where GCH is the channel conductance as a function of gate voltage VGS, and VON is the

voltage at which the device switches on.

1.3 Transparent Amorphous Oxide Semiconductors

In 1996 amorphous oxide semiconductor (AOS) materials were explored for their

application as transparent conducting oxides (TCO) [18]. More recently these strategies

have been applied to TFT applications as well [19]. For these applications it was found

that AOS materials were promising due to their low processing temperature, lack of grain

boundaries and smoothness of the surface. These metal oxides are composed of spatially

spread s-orbitals of heavy metal cations (HMCs) with an electronic configuration of (n-

1)d10ns0 [18,20]. The magnitude of atomic orbital overlap is proportional to electron

mobility in the material. When compared to crystalline Si shown in Figure 1.5A, a-Si is

greatly affected by structural randomness as their carrier transport paths are composed of

strongly directional sp3 orbitals as shown in Figure 1.5B. In case of crystalline oxide

semiconductors as shown in Figure 1.5C, the overlap of spherical s metal orbitals are

Page 25: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

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Page 27: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

11

TFTs had good performance with an on-off ratio of 106 and a field effect mobility of 80

cm2/V·s. In 2004, Nomura et al. demonstrated the room temperature fabrication of

amorphous IGZO TFTs on flexible polymer substrates. The IGZO was deposited using

pulsed laser deposition (PLD). The TFTs displayed good performance with saturation

mobilities of ~ 6 to 9 cm2/V·s, an on-to-off ratio of 103 before and after bending [23].

Following this initial work, several research groups focused on improving the IGZO TFT

performance. For example, in 2011 Liu et al. demonstrated that doping nitrogen into the

a-IGZO film during deposition improved performance of the IGZO TFT [25]. These

TFTs were fabricated with an inverted staggered bottom gate structure where the active

channel layer was formed using DC reactive sputtering with a power of 100 W and

deposition was performed with Ar and N2 gas flow in the deposition chamber. It was

proposed that the nitrogen was incorporated into the a-IGZO film, and substituted

nitrogen atoms for inactive oxygen atoms. The inactive oxygen atoms can react with

ambient air and form oxygen vacancies, which significantly affect the electrical and

ambient stability of IGZO TFTs. Experimental results show that TFT device parameters

including threshold voltage, sub-threshold swing, and carrier mobility were enhanced as a

result of nitrogen doping. The devices have also proven to be electrically stable under

applied gate bias stress and were stable in ambient conditions. This was attributed to

reducing the oxygen desorption effect caused by interaction of inactive oxygen atoms of

IGZO with the atmosphere through the incorporation of nitrogen into film during

deposition [25].

Page 28: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

12

1.3.2 Zinc Tin Oxide (ZTO)

Zinc tin oxide, also called zinc stannate, is a wide band gap (3.3-3.9 eV) n-type

semiconductor material, which is also commonly investigated for TFT applications. The

ZTO stoichiometry can be described generally as (ZnO)x(SnO2)1-x with 0 < X < 1. The

two crystalline forms of ZTO that have been studied in the literature are ilmenite ZnSnO3

(x=0.5) and cubic spinel Zn2SnO4 (x = 0.66), with the ilmenite structure exhibiting more

thermal stability [11, 26]. ZTO has many attractive attributes, such as its resistance to

chemical etching [27], and physical robustness to scratching. Moreover, Zn and Sn are

relatively low cost and abundantly available. Besides TFT applications, ZTO has also

been used for gas sensor [28] and solar cell applications [29].

It has been demonstrated that ZTO films can be formed by many deposition methods

including vacuum based techniques like RF magnetron sputter deposition [11,21],

chemical vapor deposition [30] and solution based techniques including spin coating [31-

33], ink jet printing [34,35] and dip coating [36].

In 2005, Chiang et al. demonstrated n-type bottom gate TFTs with ZTO as a channel

layer [11]. These TFTs were fabricated using glass substrates coated with a 200 nm thick

gate electrode composed of sputter deposited ITO and a 220 nm thick gate insulator

composed of alternating AlOx and TiOx (ATO) deposited by atomic layer deposition. The

sputter deposition of the ZTO channel layer and ITO source/drain was done with a

90%/10% Ar/O2 mix and 100% Ar at a substrate temperature of ~175 °C. The ZTO films

were deposited from a target containing 1:1 and 2:1 molar ratios of ZnO:SnO2 . The

Page 29: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

13

devices were furnace annealed for 1 hour in air at 300 °C and 600 °C following the ZTO

deposition. The XRD results indicated the ZTO films were amorphous up to 600 °C and

polycrystalline above 650 °C and the entire device structure with ZTO as channel layer

had high transparency with ~ 84 % optical transmittance. The TFTs annealed at 300 °C

had field effect mobilities of 5 to15 cm2/V·s and a turn-on voltage of 0 to15 V whereas

the TFTs annealed at 600 °C had field effect mobilities of 20 to 50 cm2/V·s and a turn-on

voltage of -5 to 5 V [11].

Following the successful fabrication of TFTs using ZTO as a channel layer, research has

focused on improving the electrical stability of ZTO based TFTs. For example, in 2011

Avis et al. investigated the stability of unpassivated ZTO based TFTs to assess the impact

of air exposure and bias stress [37]. The ZTO thin film was formed with bottom gate,

bottom contact structure on glass substrate with 200 nm of SiO2 buffer layer deposited on

top of it using plasma-enhanced chemical vapor deposition (PECVD) [37]. The

source/drain and gate electrodes were formed using sputter deposited IZO (40 nm). The

gate dielectric was a SiO2 layer (150 nm) and the ZTO was deposited on top of the TFT

backplane by spin coating from a solution containing ZnCl2 and SnCl2 dissolved in

acetonitrile and ethylene glycol with Zn : Sn ratio of 1:1, 2:1, and 1:2. Annealing was

performed at 500 °C for 1 hr in air and resulting thickness of ZTO was 20 nm. XRD

analysis showed that the films were amorphous at 500 °C. Electrical measurements

showed that the best values for linear mobility and on-off ratio were 6.77 cm2/V·s and

106 respectively, which were obtained for TFTs fabricated with ZTO channel layer

containing a Zn : Sn ratio of 1:1.The impact of air exposure on TFTs increased the off-

Page 30: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

14

current by approximately six orders of magnitude. The impact of positive gate bias stress

revealed a large threshold voltage (Vth) shift. On the other hand, the impact of negative

gate bias stress revealed no marked Vth shifts. This study illustrated the necessity of

having a passivation layer above the ZTO channel layer for stable TFT performance [37].

1.3.3 Zinc Indium Oxide (ZIO)

Amorphous zinc indium oxide is best known for its excellent optical transparency,

high electrical conductivity, thermal and electrical stability and film smoothness for TCO

applications [38-40].

In 2005 Dehuff et al. reported the fabrication of n-type bottom gate TFTs with

ZIO as a channel layer [40]. These TFTs were fabricated using glass substrates coated

with a 200 nm thick gate electrode composed of sputter deposited ITO and a 220 nm

thick gate insulator composed of alternating layers of AlOx and TiOx (ATO) deposited by

atomic layer deposition. The sputter deposition of the channel layer ZIO was done at

room temperature using a target made from 2:1 molar ratio of ZnO:In2O3. Process

parameters were varied, including oxygen flow rate and target-to-substrate distance

during ZIO channel layer deposition. The devices were furnace annealed in air for 1 hour

at 300 °C and 600 °C following the ITO source/drain deposition. The XRD results

indicated the ZIO films to be amorphous up to 500 °C and polycrystalline at 600 °C and

the devices had high transparency with ~ 85 % optical transmission. The TFTs

performance varied significantly with annealing temperature, where TFTs annealed at

600 ° C operated in depletion mode with threshold voltages between -20 and -10 V,

Page 31: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

15

incremental channel mobility of 45 - 55cm2/V.s, and drain current on-off ratios of 106. In

contrast the TFTs annealed at 300 ° C operated in enhancement mode with threshold

voltages between 0 and 10 V, incremental channel mobility of 10 – 30 cm2/V.s, and drain

current on-off ratios of 106 [40].

In 2011 Han et al., evaluated the effect of ozone annealing in comparison to air

annealing on IZO TFT performance for solution processed IZO [41]. Bottom gate TFTs

were fabricated on boron doped silicon substrates with a 100 nm silicon oxide gate

insulator, and a 500 nm gold layer deposited on the back side of the substrate for gate

contact. The IZO thin film was spin coated at 300 rpm for 30 seconds using a precursor

prepared by dissolving InCl3 and ZnCl2 precursors in acetonitrile solvent. The films were

annealed for 2 hours in air and O2/O3 at temperatures between 280 °C and 500 °C. X-ray

photoelectron spectroscopy and atomic force microscopy studies were performed to study

the IZO film stoichiometry and morphology. TFT electrical device characterization

indicated that the TFTs prepared by annealing in ozone at 300 °C had a field effect

mobility of 0.94 cm2/V·s which was 30 times higher than the value of field effect

mobility by annealing in air at 300 °C. In this study it was shown that high mobility TFTs

could be obtained at low processing temperature using an ozone anneal [41].

1.3.4 Indium Gallium Oxide (IGO)

IGO has mainly been studied for application as a TCO [42, 43]. IGO is an

alternative amorphous oxide n-type semiconductor material with a wide band gap of 3.3-

3.4 eV [44]. In 2006, Chiang et al. fabricated IGO TFTs with staggered bottom gate

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16

structure employing p-doped Si substrate with 100 nm SiO2 gate dielectric. The IGO

channel material and ITO source/drain material were RF magnetron sputter deposited and

patterned using shadow masks [44]. The sputter deposition was done using two ceramic

targets with different In/Ga ratios (InGaO3 and In1.33Ga0.67O3). Following the channel

layer deposition, the devices were furnace annealed in air at temperatures between 200 °C

and 800 °C. The effect of channel layer stoichiometry, post-deposition annealing, and

oxygen partial pressure on TFT electrical performance was studied and it was found that

oxygen partial pressure variation had a significant impact on the TFT performance. The

µinc of the devices increased with decreasing oxygen partial pressure whereas the VON

decreased (negative value) with decrease in oxygen partial pressure. The highest value

for the µinc was found to be 27 cm2/ V·s, with Von and on-off ratio measured as -14 V and

106 respectively for TFTs annealed at 600 °C. Additionally the µinc was found to be 19

cm2/ V·s with VON of 2 V for TFTs annealed at 200 °C [44].

In 2010, further research was done by Goncalves et al. to understand the

structural, morphological, optical and electrical properties of IGO thin films as a function

of oxygen partial pressure [45]. IGO films were deposited onto soda lime glass using RF

magnetron sputter deposition at room temperature using a 3 in. ceramic target made with

2:1 ratio of In2O3:Ga2O3. IGO films at room temperature and those annealed to 150 °C

were employed to fabricate staggered bottom gate TFTs .The XRD results indicated that

the films tend to be crystalline when deposited in the absence of oxygen and were

amorphous when deposited in the presence of oxygen. Film morphology studies using

AFM indicated that amorphous films were smoother (RMS = 1.2 nm) when compared to

Page 33: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

17

the polycrystalline films (RMS = 11.5 nm) and the films deposited in the presence of

oxygen had 80% transparency when compared to films deposited in absence of oxygen

had less than 10% transparency. High performance TFTs were produced at room

temperature with high saturation mobility of 43 cm2/ V·s and on-off ratio of 108 [45].

1.4 Introduction to Resistive Random Access Memory

Resistive random access memory (RRAM) is a modern semiconductor non-

volatile memory which has attracted significant attention in the electronic industry due to

its simple structure, low power consumption, and fast operation speed [46]. When

compared to flash memory applications, RRAM requires a lower operating voltage

compared to several other competing technologies and is suitable for low power

applications. Since the early 1960s there was significant effort to study resistance

switching effects in thin films. In 1962, negative resistance was first observed in oxide

thin films including SiOx, Ta2O5, ZrO2, Al2O3 and TiO2 confirmed from current-voltage

characteristics [47]. A peak-to-valley ratio of 30:1 and a switching time of < 0.5 µs was

achieved but the mechanism behind negative resistance was unclear. Later in 1967 a

memory device was proposed with SiO thin films where change in resistance state was

reported to be due to electron penetration in electron-beam scanned areas, causing an

increase in the generated current within the device [48]. A review of switching observed

in various metal oxide films was put forward in 1970 which included discussion on

charge transport in insulators, observations and models of the forming process, and

differential negative resistance and its possible mechanisms [49].

Page 34: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

18

A major advancement took place with the integration of RRAM into a 64 bit non-

volatile memory based on perovskite oxide, PCMO (Pr0.7Ca0.3MnO3), as a switching

element [50]. Beginning in 2004, a significant amount of research has focused on the

fabrication of RRAM based devices using binary transition metal oxides (TMO),

including NiO[51],TiO2[52], and CoO[53] as switching materials. These compounds

were found to have stable resistive switching where the best performance was found for

NiO films which had the lowest programming voltage and current. For the past seven

years, the research based on RRAM with oxides as the switching material has been

accelerated with non-volatile resistive switching observed in doped perovskite oxide

SrZrO3 [54], Al2O3[55], ZnO[56], ZrO2[57], HfOX[58], CuXO,[59] IGZO[60] and gallium

zinc oxide (GZO) [61].

To investigate the underlying mechanism of resistive switching a variety of

characterization techniques were used including conductive atomic force microscopy (C-

AFM), Auger electron spectroscopy (AES), and transmission electron microscopy

(TEM). In addition, analysis of I-V characteristics including change in resistance with

RRAM cell area have been performed.

1.5 RRAM device structure and operation

RRAM devices have a capacitor like structure in which the switching material is

sandwiched between two metal electrodes as shown in Figure 1.7. In 2008, HP

announced the development of a new circuit element termed the memristor [62]. The

memristor devices in this study have metal- insulator- metal (MIM) structures arranged in

Page 35: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

a

ar

F

F

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Page 36: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

F

br

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Page 37: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

21

the device and RON refers to low resistance state (LRS) of the device after the SET

process.

Figure 1.9: Bipolar resistive switching in RRAM.

There are two kinds of resistive switching, bipolar and unipolar. In bipolar

resistive switching the SET and RESET operation of the device depends on the polarity

of the applied voltage as described earlier whereas in unipolar resistive switching the

SET and RESET operation of the device depends on the amplitude of the applied voltage

[63]. Figures 1.9 and 1.10 depict the bipolar and unipolar behavior of the RRAM devices.

-3 -2 -1 0 1 2 3

Curr

ent (

I)

Voltage(V)

Bipolar resistive switching

CC

R ON

Pre - SET current

SET Voltage

Pre - RESET current

Post - RESET current

SET 10-2

10-3

10-4

10-5

10-6

10-1

100

R OFF

RESET Voltage

RESET

10-7

10-8

Page 38: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

22

Figure 1.10: Unipolar resistive switching in RRAM.

Forming process

Forming refers to the soft breakdown of the oxide material (insulator) by applying

an external voltage on the top electrode, Al in this case. Figure 1.11 shows the effect of

slowly increasing the current for a device initially in the HRS. It has been proposed that

the forming process gives rise to the formation of a filamentary conductive path that

connects the top and bottom electrodes. This filamentary formation may possibly be due

to the application of bias voltage polarity on the top electrode. This could cause the

migration of oxygen ions (O2-) in one direction, or the migration of oxygen vacancies

-3.5 -3 -2.5 -2 -1.5 -1 -0.5 0

Curr

ent (

I)

Voltage (V)

Unipolar resistive switching

RESET SET

10-2

10-4

10-6

10-8

10-10

100

10-12

10-14

Page 39: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

23

(Vo2+) or metal ions (m+) in the other direction. It is the accumulation of these defects in

metal oxide that may lead to the formation of filaments in the metal oxide film, and may

lead to conduction pathways [46]. A conductive path expansion due to drift of Vo2+

towards the top electrode interface from the applied negative voltage is called “virtual

cathode”. This “virtual cathode” will ultimately transform into a complete conducting

path when it reaches the bottom electrode and the device switches to the LRS [46,64]. To

switch the device back to the HRS an opposite bias voltage polarity is applied which

results in the dissolution of the formed filament. This electroforming process is

considered necessary for subsequent stable bipolar switching operations.

Figure 1.11: Gentle forming process – soft breakdown of oxide material.

-4 -3 -2 -1 0 1 2 3 4

Curr

ent (

I)

Voltage (V)

Gentle forming

100 nA500 nA

10 uA 250 uA

250 uA10-2

10-4

10-6

10-8

10-10

100

10-12

10-14

Page 40: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

24

Mechanisms of resistive switching

The conductive filament model and interface model are two widely discussed

models to describe the resistive switching mechanisms for RRAM devices.

Conductive filament model

It has been proposed that oxygen ion defects, such as oxygen vacancies, in metal

oxides have a major role in resistive switching and have been considered to be much

more mobile than cations [65]. Following the electroforming process, bipolar switching

may take place through localized reduction/oxidation reactions. It is possible that these

redox reactions at the oxide and the metal electrode interface can cause the formation and

rupture of the conductive filaments. Understanding these conductive filaments began

formally when the filament model was first introduced early 1960’s [66]. Several

research groups have proposed that the mechanism behind resistive switching is the

formation and dissolution of conductive filaments in the oxide materials [67,68]. For

example, in 2009 Hangbing et al. investigated the resistive switching of Cu-oxide films

with several different top metal electrodes (Al, Pt, Ti ) [56]. It was found that the Al top

electrode showed good stability, endurance and a larger resistance ratio compared to the

other metals. After initial forming, LRS was achieved by applying a positive voltage on

the top electrode during the SET process. It was suggested that O2- ions were attracted to

the top electrode interface resulting in the formation of a thin AlOx layer. During the

RESET process the HRS was achieved by applying a negative voltage to the top

electrode where the O2- ions were repelled away from the top electrode interface which

Page 41: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

25

are incorporated into the oxygen vacancies. Analysis using AES and TEM techniques

were performed to better understand the switching mechanism for these devices. The

TEM studies indicated the presence of a 5-7 nm AlOx layer at the Al-CuxO interface.

These results were consistent with AES results which showed enhanced signals of Al and

O near the Al-CuxO interface. Depending on the polarity of the applied voltage, the AlOx

layer acted as a supplier of oxygen or as an oxygen reservoir. This paper also reported

both unipolar behavior and proposed that this switching results from the formation and

dissolution of conductive filaments due to joule heating [59,69].

Measuring I-V characteristics using conductive atomic force microscopy (C-AFM) for

studying resistive switching in metal oxides has proven to be an effective method to

investigate switching in RRAM devices [70-72]. In 2009, Kim et al. investigated resistive

switching in NiO thin films by measuring its electrical properties by using C-AFM. The

data suggested that conductive filaments composed of metallic Ni clusters were generated

as a result of oxide reduction in NiO thin films from the external voltage biases [70]. A

general schematic for the forming, set and reset process associated with the conductive

filament model is shown in Figure 1.12.

Page 42: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Ffi

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Page 43: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

27

magnetron sputtering from a Ta target in an oxygen ambient. X-ray photoelectron

spectroscopy indicated that the material consisted of two phases of TaOx, mainly TaO2-β

in the bulk and Ta2O5-δ near the anode. During the RESET operation, when a positive

voltage was applied on the anode, the O2- ions migrated from the bulk TaOx layer

(oxygen reservoir) and accumulated at the anode leading to oxidation of TaO2-β to Ta2O5-

δ which enlarged the band gap of the oxide material and increased the interfacial barrier

height. This increase in the barrier height causes the device to be in the HRS. On the

other hand, in the SET operation the reduction of Ta2O5-δ occurs due to the migration of

O2- ions away from anode due to applied negative voltage. This process reduced the band

gap of the oxide material, and thereby decreasing the interfacial barrier height causing the

device to be in the LRS. The evidence of redox reaction happening at the interface was

confirmed by hard X-ray photoemission spectroscopy [75]. The spectra showed

increased signals from reduced components during the device’s transition from HRS to

LRS. Resistive switching following the same mechanism described above was previously

suggested by Muraoka et al. for FeO RRAM [74]. A general schematic for the SET and

RESET processes associated with the interface model is shown in Figure 1.13.

Page 44: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Fin

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Page 45: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

29

1.6 Oxide RRAM Overview

The first practical application of RRAM was reported in 2002 by Zhuang et al.

with the fabrication of 64 - bit non-volatile memory based on perovskite oxide, PCMO

(Pr0.7Ca0.3MnO3), as the switching element using a 0.5 µm CMOS process [50]. At room

temperature the resistance ratio between the high resistance state to low resistance state

was larger than 1000. In 2003, Gould et al. evaluated the performance of aluminum top

and bottom electrodes on the resistive switching in comparision to gold top and bottom

electrodes for SiOx devices. This study suggested that electroforming took place with

these Al-SiOX-Al structures at the expense of more voltage cycles and the sample

stability with Al top electrodes was inferior in comparison to RRAM with gold as the top

electrodes, which could be due to comparatively lower melting point of Al [77].

Furthermore, the Poole – Frenkel effect was proposed to be the mechanism behind the

negative resistance observed in the SiOX films [77].

In 2004, Baek et al. demonstrated fabrication of RRAM based on a binary

transition metal oxide (TMO) switching material. The TMO was called OxRRAM and

was fabricated using 0.18 µm CMOS technology. The authors claimed that binary TMOs

are advantageous compared to perovskite oxides because of poor controllable of crystal

structure and stoichiometry for perovskite materials [51]. Their cells had a MIM structure

with polycrystalline TMO layer sandwiched between two noble metal electrodes. A

voltage pulse independent of voltage polarity was required to switch from a low

resistance to high resistance state and vice versa. The cell size dependency on the

Page 46: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

30

resistance of the cells indicated that the SET resistance and RESET resistance decreased

only slightly with an increase in cell size which suggested that the switching mechanism

was due to the formation of filament current paths in the oxide film [51].

RRAM based on binary TMOs have attracted significant attention, especially for

resistance switching using TiO2. For example, Choi et al. demonstrated that RRAM

devices fabricated with TiO2 thin films with thicknesses of 20 nm to 57 nm could have

more than a few hundred continuous switching cycles with resistance ratios greater than

102. Conductive atomic force microscopy studies confirmed that the resistive switching

mechanism may be due to formation and elimination of conducting spots [52]. Shima et

al, have also shown that other binary TMOs have good performance for RRAM,

including Pt/NiO/Pt and Pt/CoO/Pt structures [53].

In 2007 Lin et al. studied resistive switching on doped films, in this case Mo –

doped SrZrO3 (SZO) [54]. SiO2/Si substrates were coated by RF magnetron sputtered

LaNiO3 that was the bottom electrode and 30 and 50nm SZO films were spincoated using

a solution containing strontium acetate, zirconium acetate and varying concentrations of

molybdenum acetate (0.1, 0.2, 0.3%) dissolved in acetic acid and acetylacetone. An Al

top electrode was evaporated and patterned using metal masks. I-V measurements

revealed good resistive switching for the SZO films doped with 0.1 and 0.2% Mo. The

resistance at the on and off state was stable over 104 s [54].

Xu et al., have studied the mechanism of resistive switching for TiN/ZnO/Pt

based RRAM devices, including dependence on cell area, operating temperatures, and

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31

frequencies [56]. In this study ZnO was coated on a Pt electrode by reactive sputtering

and annealed at 450 °C for 30 min in O2/N2 ambient. XPS studies on the ZnO film

confirmed a high content of non-lattice oxygen ions in the material. Resistive switching

in the devices was observed without requiring the electroforming process. Based on the

change in resistance of the device on cell area and the temperature, it was concluded that

the current conduction in the device could be due to locally confined filaments and

electrons hopping through the oxygen vacancy defects [56].

Chen et al, have studied amorphous oxide materials for RRAM applications using

amorphous IGZO [60]. In this study the bottom electrode was 100 nm ITO coated on to a

glass substrate. The IGZO switching material was sputter deposited at room temperature

from a target containing 1:1:1 atomic ratio of In: Ga: Zn with a power of 50 W and

working pressure of 4 mTorr. Finally the ITO top electrode was sputter deposited through

a shadow mask with feature sizes of 100-800 µm on top of the IGZO film. For all these

measurements, the bottom electrode was grounded. The entire device was highly

transparent having 70 – 80% transmittance and XRD studies showed that the IGZO films

were amorphous. Stable bipolar resistive switching behavior was observed in the device

without an electroforming process. A compliance current of 10 mA was applied in the

SET process to prevent the device from breaking down. The resistance ratio between

HRS and LRS was found to be greater than 101. By plotting current density versus

voltage and determining the slopes at LRS and HRS, it was found that ohmic behavior

dominates the conduction in LRS whereas conduction in HRS was dominated by space-

charge-limited current. These studies strongly support the filament model [60].

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32

1.7 References

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[35] C. Avis, J. Jang, “A High Performance Inkjet Printed Zinc Tin Oxide Transparent Thin-Film Transistor Manufactured at the Maximum Process Temperature of 300°C and Its Stability Test”, Electrochemical and Solid State Letters 14, J9 (2011).

[36] B. N. Pal, B. M. Dhar, Kevin C. See, H. E. Katz, “Solution-deposited sodium beta- alumina gate dielectrics for low-voltage and transparent field-effect transistors”, Nature Materials 8, 898 (2009).

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[38] T. Minami, S.Takata, T. Kakumu, H. Sonohara, “New transparent conducting MgIn2O4-Zn2In2O5 thin films prepared by magnetron sputtering”, Thin Solid Films 270, 22 (1995).

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[39] Y. S. Jung, J.Y. Seo, D. W. Lee, D. Y. Jeon, “Influence of DC magnetron sputtering

parameters on the properties of amorphous indium zinc oxide thin film”, Thin Solid Films 445, 63 (2003).

[40] N. L. Dehuff, E. S. Kettenring, D. Hong, H. Q. Chiang, J. F. Wager, R.L.Hoffman, C.-H.Park, D.A.Keszler “Transparent thin- film transistors with zinc indium oxide channel layer”, Journal of Applied Physics 97, 064505 (2005).

[41] Seung-Yeol Han, Chih-hung Chang, “Effects of Ozone Annealing on Solution-

Processed Indium Zinc Oxide (IZO) Thin Film Transistors”, Electrochemical and Solid-State Letters 14, H442 (2011).

[42] J. M. Phillips, J. Kwo, G. A. Thomas, S. A. Carter, R. J. Cava et al, “Transparent conducting thin films of GaInO3”, Applied Physics Letters 65, 115 (1994).

[43] C. E. Knapp, G. Hyett, I. P. Parkin, and C. J. Carmalt, “Aerosol-Assisted Chemical Vapor Deposition of Transparent Conductive Gallium – Indium - Oxide Films”, Chemistry of Materials 23, 1719 (2011).

[44] H. Q. Chiang, D. Hong, C. M. Hung, R. E. Presley, John F. Wager, C.-H Park, D. A. Keszler, G.S.Herman, “Thin-film transistors with amorphous indium gallium Oxide channel layers”, Journal of Vacuum Science and Technology B 24, 2702 (2006).

[45] G. Gonçalves, P. Barquinha, L. Pereira, N. Franco, E. Alves, R. Martins, E. Fortunato,“High Mobility a – IGO Films Produced at Room Temperature and Their Application in TFTs”, Electrochemical and Solid-State Letters 13, H20, 2010.

[46] H. Akinaga, H. Shima, “ Resistive Random Access Memory (ReRAM) Based on Metal Oxides”, Proceedings of the IEEE 98, 2237 (2010).

[47] T.W.Hickmott, “Low-Frequency Negative Resistance in Thin anodic Oxide Films”, Journal of Applied Physics 33, 2669 (1962).

[48] C.J. Varker, E.M Juleff, “Electron beam recording in SiO2 with direct read-out using the electron beam induced current at a p-n junction”, Proceedings of the IEEE 55, 728 (1967).

[49] G. Dearnaley, A. M. Stoneham, D.V. Morgans, “Electrical phenomena in amorphous oxide films”, Reports on Progress in Physics 33, 1129 (1970).

[50] W.W. Zhuang, W. Pan, B. D. Ulrich, J. J. Lee, L. Stecker, A. Burmaster, D. R. Evans, S.T. Hsu, M. Tajiri, A. Shimaoka, K. Inoue, T. Naka, N. Awaya, A.

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Sakiyama, Y. Wang, S.Q. Liu, N.J. Wu, A. Ignatiev, “Novel Colossal Magnetoresistive Thin Film Nonvolatile Resistance Random Access Memory (RRAM)”, Electron Devices Meeting, 2002 IEDM '02 Digest International, 193 (2002).

[51] G. Baek, M. S. Lee, S. Seo, M. J. Lee, D. H. Seo, D.-S. Suh, J. C. Park, S. O. Park,

H. S. Kim, I. K. Yoo, U-In Chung, I.T. Moon, “Highly Scalable Non-volatile Resistive Memory using Simple Binary Oxide Driven by Asymmetric Unipolar Voltage Pulses”, Electron Devices Meeting, 2004. IEDM Technical Digest. IEEE International, 587 (2004).

[52] B. J. Choi, D. S. Jeong, S. K. Kim, C. Rohde, S. Choi et al, “Resistive switching mechanism of TiO2 thin films grown by atomic layer deposition”, Journal Of Applied Physics 98, 033715 (2005).

[53] H. Shima, F. Takano, H. Akinaga, Y. Tamai, I. H. Inoue et al, “Resistance switching in the metal deficient-type oxides: NiO and CoO”, Applied Physics Letters 91, 012901 (2007).

[54] C. Y. Lin, C. C. Lin, C. H. Huang, C. H. Lin, T. Y. Tseng,“Resistive switching properties of sol–gel derived Mo-doped SrZrO3 thin films”, Surface & Coatings Technology 202, 1319 (2007).

[55] C.Y. Lin, D.Y. Lee, S.Y.Wang, C. C. Lin, T. Y. Tseng, “Effect of thermal treatment on resistive switching characteristics in Pt/Ti/Al2O3/Pt devices”, Surface & Coatings Technology 203, 628 (2008).

[56] N. Xu, L. Liu, X. Sun, X. Liu, D. Han et al, “Characteristics and mechanism of conduction/set process in TiN/ZnO/Pt resistance switching random-access memories”, Applied Physics Letters 92, 232112 (2008).

[57] M. Liu, Z. Abid, W.Wang, X. He, Q. Liu, and W. Guan, “ Multilevel resistive switching with ionic and metallic filaments”, Applied Physics Letters 94, 233106 (2009).

[58] Y. S. Chen, H. Y. Lee, P. S. Chen, P. Y. Gu, C. W. Chen, W. P. Lin, W. H. Liu, Y. Y. Hsu, S. S. Sheu, P. C. Chiang, W. S. Chen, F. T. Chen, C. H. Lien, and M.-J. Tsai, “Highly Scalable Hafnium Oxide Memory with Improvements of Resistive Distribution and Read Disturb Immunity”, Electron Devices Meeting (IEDM), 2009 IEEE International, 1 (2009).

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[59] Hangbing Lv, Ming Wang, Haijun Wan, Yali Song, Wenjing Luo et al, “Endurance enhancement of Cu-oxide based resistive switching memory with Al top electrode”, Applied Physics Letters 94, 213502 (2009).

[60] M. C. Chen, T. C. Chang, S. Y. Huang, S. Y. Huang, S. C. Chen, C. W. Hu, C. T.Tsai, and S.M.Sze, “Bipolar Resistance Switching Characteristics of Transparent Indium Gallium Zinc Oxide Resistive Random Access Memory”, Electrochemical and Solid-State Letters 13, H191 (2010).

[61] K. Zheng, X. W. Sun, J. L. Zhao, Y. Wang, H. Y. Yu, H. V. Demir, K. L. Teo, “An Indium-Free Transparent Resistive Switching Random Access Memory”, IEEE Electron Device Letters 32, 797 (2011).

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Ning Lau R. S.Williams, “The mechanism of electroforming of metal oxide memristive switches”, Nanotechnology 20, 215201 (2009).

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[67] Christina Rohde, Byung Joon Choi, Doo Seok Jeong, Seol Choi and Jin-Shi Zhao et al, “Identification of a determining parameter for resistive switching of TiO2 thin films”,Applied Physics Letters 86, 262907 (2005).

[68] S. C. Chae, J. S. Lee, S. Kim, S. B. Lee, S. H. Chang, C. Liu, B. Kahng, H. Shin, D. W. Kim, C. U.Jung, S. Seo, M. J. Lee, Tae Won Noh, “Random Circuit Breaker Network Model for Unipolar Resistance Switching”, Advanced Materials 20, 1154 (2008).

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[71] X. Chen, N.Wu, J. Strozier, A. Ignatiev, “Spatially extended nature of resistive switching in perovskite oxide thin films”, Applied Physics Letters 89, 063507 (2006).

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CHAPTER 2 - EXPERIMENTAL TECHNIQUES

This chapter covers various thin film deposition and patterning techniques

involved in fabrication of the TFT and RRAM devices. Additionally, material

characterization techniques for structural and compositional analysis of the amorphous

oxide material and TFT and RRAM device electrical characterization are discussed.

2.1Thin Film Deposition Techniques

Physical vapor deposition (PVD) refers to a group of vacuum-based techniques

used to deposit thin films by condensation of materials from the vapor phase onto solid

substrates. The two main PVD techniques used in this work are radio frequency (RF)

magnetron sputtering and thermal evaporation. In this section, the fundamental basis of

these techniques will be discussed, as well as important process variables that should be

considered when depositing films by these techniques.

2.1.1 Radio-Frequency Magnetron Sputtering

Sputter deposition is one of the most commonly used techniques for thin film

deposition. Sputtering occurs when a gas (usually argon) is ionized by an applied

potential resulting in a plasma. Due to electric and magnetic fields the ions are

accelerated towards the target, which consists of the desired material to be deposited.

When argon ions impinge on the target with high enough energy, a series of binary

collisions occur which results in the removal of atoms from the target material. These

ejected atoms can be transported from the target through the plasma, and are deposited on

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40

the surface of the substrate. This process is allowed to take place for a given time until a

film of sputtered atoms is deposited on the substrate with the desired thickness. Sputter

deposition has several process advantages when compared to other deposition techniques,

including good film uniformity, high reproducibility, good control of film thickness, and

consistent film stoichiometry.

The RF plasma creates both positive and negative charged argon ions, although

positive charged ions are the dominant ionic species. The plasma is initiated by

application of a high RF voltage between a cathode and the anode with a low background

pressure of gas. The plasma in the system is sustained by ionization of the gaseous

species due to ion bombardment by secondary electrons emitted from the cathode.

Magnetron sources are employed to create a magnetic field that can be used to

trap secondary electrons close to the target. The electrons following helical paths due to

the magnetic field lines, and undergo more and more ionizing collisions near the target.

This cascading effect increases the ionization of gaseous species in the plasma, which

leads to an enhanced sputter rate from the target. A significant portion of the sputtered

atoms are not charged and are unaffected by the magnetic field from the magnetron.

RF sputtering was used in these studies due to the use of an insulating zinc tin

oxide target [1]. Since insulating targets tend to build up charge on the surface, an RF

potential can be used where an alternating negative/positive potential is applied to the

target electrode. During the first portion of the RF cycle ions are accelerated towards the

target surface when the target has a negative potential leading to sputtering of the target

Page 57: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

m

th

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Page 58: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

42

that separates the load lock (where the substrates are loaded) from the main chamber

(where the depositions are performed). The system can deposit on substrates as large as 6

inch diameter, using either 1 inch or 3 inch diameter targets. The system capabilities

include in-situ substrate heating, and can perform reactive and non-reactive sputter

deposition.

In this study both reactive and non-reactive sputter deposition were used to

deposit ZTO thin films for both TFT and RRAM applications where argon and oxygen

were used as the sputter gases.

2.1.2 Thermal Evaporation

Thermal evaporation is a physical vapor deposition technique in which a vapor of source

material is created by heating the material of interest to temperatures that increase the

materials vapor pressure. The evaporator used in this study was manufactured by Poloron

and is located in the OSU cleanroom in Owen Hall. Figure 2.2 shows a schematic of a

thermal evaporator.

The system is a high vacuum system and has a glass bell jar assembly. The system can

achieve a base pressure of 5 x 10-7 mbar using a diffusion pump. In these studies

aluminum (source material) is placed in a tungsten basket which is resistively heated by

passing a current of ~ 25 A through the basket. The aluminum slowly melts, subsequently

vaporizes, and finally condenses on to the substrate which is placed directly above the

source. In this study, the aluminum metal contacts for TFT source/drain and RRAM top

electrodes were deposited using thermal evaporation.

Page 59: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

F

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Page 60: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

44

used in photolithography. However, there are limitations in minimum feature size (>

1µm) which prevents its use in high precision applications [3]. In this study the ZTO

semiconductor layer and aluminum metal source-drain contacts for TFTs were patterned

by deposition of ZTO and aluminum through shadow mask sets. Our minimum feature

sizes using this technique was 100 µm gaps for the distance between source and drain for

TFTs.

2.2.2 Photolithography

Photolithography is a thin film patterning technique widely used in semiconductor

processing. This process involves transfer of patterns from a photo mask to a photoresist

(photosensitive organic polymer) under exposure to ultraviolet light [1]. The metal

electrodes and the ZTO for the RRAM devices were patterned using photolithography.

For a typical process positive S1818 photoresist was spin-coated on to the substrates. The

photoresist was soft baked at 90 ºC to remove solvents. A photomask is then placed

between the photoresist and an ultraviolet light source. The photomask prevents UV light

to interact with the photoresist in certain regions and allows the light to interact with the

photoresist in other regions. The interaction of UV light with the positive photoresist

drives photochemical reactions that cause the photoresist to become soluble in developer

solutions. The exposed regions of the positive photoresist were removed using Micro

Posit 351 developer. At this point the desired patterns as defined by photomask are left

behind. Pre-bake and post-bake of photoresist is done before and after development at 85

°C on a hot plate to avoid shrinking and cracking of photoresist. Typically, the films not

Page 61: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

45

covered by photoresist are etched away. The photo resist is then removed from the

substrates by acetone, leaving behind the patterned film.

Another photolithography process that was used is lift-off where a material is directly

deposited on the substrate with patterned photoresist. The film is deposited on exposed

regions of the substrate and onto the resist. The undesired film was “lifted” away by

immersing the substrate in an acetone bath. Likewise, the film remains on the substrate

where there was no photoresist. The substrates were ultrasonicated to further remove any

unwanted film from the substrate. Lift-off was used as a replacement to shadow masks

and was useful when it is difficult to remove materials by etching due to poor etch

selectivity. One of the major disadvantages of lift-off patterning was that there can be

contamination at the interface between films since photoresist is deposited on to the

substrate prior to film deposition. In this work lift-off patterning of ZTO was performed

to pattern active switching material and aluminum was performed to pattern the metal top

electrodes for RRAM devices.

The photomasks used for the RRAM device fabrication process was designed using

AUTOCAD and the mask layout is shown in Figure 2.3.

Page 62: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Ffom

2

P

am

m

in

ch

re

an

re

al

[5

igure 2.3: Scor fabrication

mask and (C)

.3 Post-de

ost-depositio

morphous ox

material can b

n the electron

hannel mate

eduction in t

nnealed in a

esulting in d

lso helps imp

5]. The tube

chematic of n of RRAM ) Top electro

eposition a

on annealing

xide semicon

be increased

n carrier con

rials can be

the electron c

ir using a tub

iffusion of o

prove the se

furnace mak

the dark fielcross bar str

ode mask.

annealing

g is often use

nductor mat

d by annealin

ncentration in

reduced by a

carrier conce

be furnace. D

oxygen into t

emiconductor

kes use of re

ld and brightructures : (A

ed to modify

erials. For ex

ng in a reduc

n the materia

annealing in

entration [4]

During anne

the film that

r/dielectric i

esistive coils

t field photoA) Bottom el

y the electric

xample, the

cing atmosph

al, or conver

n an oxidizin

]. In this wor

ealing films r

t help passiv

interface by

s as heating e

omask sets uslectrode mas

cal propertie

conductivity

here resultin

rsely the con

ng atmospher

rk, the chann

react with O

ate defects.

reducing the

element and

sed in this stsk, (B) : Pad

s of the

y of the chan

ng in an incre

nductivity of

re resulting i

nel materials

O2 in the air,

The annealin

e number of

is equipped

46

tudy

nnel

ease

f the

in a

s are

ng

f traps

d with

Page 63: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

47

a thermocouple for temperature monitoring. The samples were placed on a ceramic boat

during annealing in order to avoid contamination. A heating ramp rate of 10 °C/min and

dwell time of 1 hour was used for 300 and 600 °C post-deposition anneals.

2.4 Thin film characterization techniques

2.4.1 Spectroscopic Ellipsometry

Spectroscopic ellipsometry was used to determine the thickness of transparent films and

to obtain their optical constants by measuring the change in polarization of light from

either reflection or transmission as shown in Figure 2.4.

Figure 2.4: Ellipsometer for measurement of thickness and optical constants.

Thickness values ranging from sub- nanometer to several micrometers can be accurately

determined using this technique. The change in polarization is represented as Psi (ѱ) and

Polarizer Sample

Rotating analyzer

J.A. Woollam Co., Inc.

Page 64: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

48

delta (∆) which depends on the optical properties and thickness of the films. Ѱ and ∆ are

related to the change in amplitude and phase of the polarized light by the following

equation,

= tan(ѱ) ∆

Where the terms Rp and Rs are the complex Fresnel reflection coefficients for the p- and

s- directions of the polarized light [6].

A material’s optical properties influence its interaction with light and can be modeled by

two values, the complex refractive index (ñ) and the complex dielectric function (ℰ). The

complex refractive index is represented by

ñ = −

where k is the extinction coefficient, which is related to absorption of light, and k=0 for

fully transparent materials and k>0 for absorbing materials. Likewise, n is the index that

characterizes the velocity of light, which is decreased as it enters a material with a higher

index of refraction. The complex dielectric function is represented by

ℰ = ℰ + ℰ

where ℰ1 is the real part of the dielectric function which is related to how strongly charge

in a material is polarized by the incident field, ℰ2 is proportional to amount of energy

absorbed from an applied field.

Page 65: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

49

A regression analysis is performed using a model which allows one to compare extracted

information to the experimental data points. An initial estimate was used for the values of

thickness and optical constants for the film. Using these values a preliminary calculation

was performed using Fresnel’s equation. Depending on what is to be extracted, either the

film thickness or optical constants can be varied by an iterative process until the model

provided a good fit to the experimental data.

The mean squared error (MSE) is the measure of difference between the model and

experimental data [6]. The lower the value of MSE, the better the match between

experimental data and the model. The MSE function is

= 12 − ѱ −ѱѱ, + ∆ −∆∆, where a number of measured ѱ and ∆ pairs are represented by N, the total number of real

valued fit parameters are represented by M, and the standard deviations of ѱ and ∆ pairs

are represented by σexpѱ and σexp

∆ [6] .

There are two kinds of MSE minima called local minima and global minima which are

given by the regression model depending on how far the initial estimated value was from

the actual value, as shown in Figure 2.5 for an example thickness estimation. The global

minimum is the one which gives the correct thickness, which corresponds to the lowest

MSE value.

Page 66: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

50

JA Woollam, Critical reviews of Optical Science and Technology, vol. CR72, pp. 3, 1999

Figure 2.5: Two kinds of MSE minima called local minima and global minima.

The extracted film thickness was correlated to the optical constants of a material which

will vary for different wavelengths. For transparent materials, the value of refractive

index is estimated using the Cauchy relationship,

( ) = + +

Where n represents the refractive index of the material, λ represents wavelength of light

and A, B and C are constants [3]. The Cauchy model was used in this work to determine

the thickness of various oxide films.

MSE

Thickness

Local Minima

Initialthickness estimation

Best Fit

Page 67: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

51

2.4.2 Scanning Electron Microscopy

Scanning electron microscopy (SEM) is a technique that scans a beam of high energy

electrons (0.5 - 40 KeV) across a surface. This incident electron beam causes low energy

secondary electrons to be emitted from the surface of the sample and the secondary

electron current intensity is monitored with respect to the position of the scanned electron

beam [1]. Structure at the surface can be observed due to changes in the secondary

electron yield or secondary electron current intensity from the sample. For insulating

surfaces it is necessary to minimize charge build-up on the surface by the electron beam.

To minimize surface charging the corner of the sample was connected to a sample stub to

provide a conducting path from the surface and the surface can be coated with a thin

conductive film in addition to provide a means of charge dissipation. An example of an

SEM image is shown in Figure 2.6.

The magnitude of the secondary electron current strongly depends on the sample material

and sample topography, as there is more secondary electrons that escape from the

protruding edges that appear brighter in the image than recessed regions which appear

darker in the image. The image above was taken at a magnification of 25,000x and SEM

can provide magnifications of 500,000x [7].

Page 68: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

F

2

X

b

p

sc

F

Figure 2.6: S

.4.3 X-ray D

X-ray diffrac

ased on the e

eriodic lattic

cattered X-ra

igure 2.7: Pr

d

X

SEM image o

Diffraction

ction (XRD)

elastic scatte

ce. Diffractio

ays from dif

rinciple of X

X-ray inciden

of platinum b

is a techniq

ering of X-ra

on occurs wh

fferent atomi

X-ray diffrac

A B

θ

nt beam

bottom elect

que used to id

ays by the el

hen there is

ic planes as s

tion.

Atoms in a c

B C

θ

trode of ZTO

dentify the a

lectron densi

constructive

shown in Fig

crystal

O RRAM cro

atomic struct

ity of individ

e interferenc

gure 2.7 [8].

Crystal Pla

oss bar struc

ture of a mat

dual atoms i

e between th

.

anes

52

cture.

terial

in a

he

Page 69: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

53

The lattice spacing of the crystalline planes can be derived using Bragg’s relation

= 2

Where λ represents the X-ray wavelength, d represents spacing between the lattice

planes, θ represents the scattering angle, and n represents order of reflection where n is an

integer [8].

A wide variety of information can be obtained from XRD, including crystal structure,

lattice parameter, nanoparticle size, stress in the film, and an estimate on other properties

including disorders and imperfections in crystal structure.

The nanocrystallite size of a material can be determined using the Scherrer formula

< >=

where the nanocrystallite size (<L>), the peak width (β) and the scattering angle between

the incident beam and the angle normal to the reflecting plane (θ) are defined [8].

In this work, the XRD was used to determine the structure of the oxide thin films,

primarily the temperature for the amorphous to crystalline transition.

2.4.4 X-ray Photoelectron Spectroscopy

X-ray photoelectron spectroscopy (XPS) is a surface sensitive technique used to

determine atomic composition and oxidation state of material surfaces [9]. As shown in

Figure 2.8, this technique works by irradiating a sample surface with monochromatic X-

Page 70: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

ra

T

ir

Fat

T

k

th

w

ty

T

=

fr

ays under va

This is illustr

rradiated wit

igure 2.8: Prtom (right).

The kinetic en

inetic energy

he photoelec

where the ene

ypically cons

The two most

= 1253.6 eV)

rom "L" shel

acuum. Thes

ated by the e

th photons th

rinciple of X

nergy of the

y (Ek) of the

ctron by the f

ergy of the X

stant for labo

t commonly

where Kα i

ll (principal

e X-rays cau

ejection of a

hat have high

XPS (left) an

se emitted p

emitted pho

following eq

X-rays (hν) a

oratory base

used x-ray s

s a X-ray em

quantum nu

use photo ele

a core-level e

her energy th

nd ejection of

hotoelectron

otoelectron i

quation,

= −and the work

ed instrumen

sources are A

mission line p

umber 2) to th

ectrons to be

electron from

han the bind

f a photoelec

ns is measur

is related to t

k function of

nts [10].

Al Kα (hν =

produced du

the "K" shell

e ejected from

m an atom w

ding energy o

ctron from in

red by the an

the binding e

f the spectrom

1486.6 eV)

ue to transitio

l (principal q

m the sampl

when it is

of the electro

nner shell of

nalyzer. The

energy (Eb)

meter (ϕ) is

and Mg Kα

ons of electr

quantum num

54

le.

on.

f an

of

α (hν

ron

mber

Page 71: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

55

1). This transition defines the characteristic x-ray energy from the source. Insulating

samples need charge neutralization, which is performed by impinging low-energy

electrons or ions on the surface using a flood gun.

Figure. 2.9: XPS spectra for Zn 2p3/2 with binding energy and photoelectron intensity as X and Y axis.

As shown in the XPS plot in Figure 2.9, the elements present in the sample can be

identified from peaks at characteristic binding energies where in this example the Zn2p3/2

indicates the presence of Zn in the sample. For these studies the peaks were fit using

XPSPEAK4.1 software. The four main peak fitting parameters include peak position

(binding energy), peak area, peak full width at half maximum (FWHM) and %

Lorentzian – Gaussian (Line shapes). The background was approximated using a linear

approach.

0

10000

20000

30000

40000

50000

60000

1010 1015 1020 1025 1030 1035

Inte

nsity

(cou

nts)

Binding energy (eV)

Zn2p3/2 (hν = 1486.6 eV)

Page 72: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

56

2.4.5 Rutherford Backscattering Spectrometry

RBS is an analytical technique widely used to determine the structure and composition of

materials. For RBS the sample is irradiated with a mono-energetic beam of high energy,

low mass helium ions, typically in the energy range of 1-3 MeV which gives the ions a

high penetration depth. The technique works by measuring the energy and number of

backscattered ions after colliding with atoms in the sample, the technique is

schematically shown in Figure 2.10. In this research the RBS technique was used to

determine the concentration of elements in the sample.

Figure 2.10: Principle of RBS.

For RBS, low mass incident ions are backscattered after undergoing elastic collisions

with the heavier atomic nuclei in the sample, resulting in a characteristic backscattered

energy. Furthermore, there is energy loss associated with the path length of the ions as

they travel through the sample. The RBS method is able to determine elemental

He+ Ion beam (2 MeV) 150°

He+

Page 73: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

57

composition based on the energy of the backscattered ions, and the thickness and depth of

the film based on the width of the peak associated to a specific species. RBS is more

sensitive to detection of heavier atoms in comparison to lighter atoms because heavier

atoms tend to back scatter the incident ions more effectively.

An incident ion upon collision with surface atoms will backscatter at a different energy

than when it collides with a deeper atom in the lattice. When the collision of incident ion

with the deeper atoms takes place there is a greater loss of energy due to the incident ion

traveling through the matrix of atoms. This mechanism allows for depth profiling in RBS.

E1, the incident ion energy after collision is given by

= ( ± − ( ) )( + ) ∗

where m1 and m2 are the masses of incident ion and target atoms respectively, θ is the

scattering angle and E0 indicates incident ion energy [11]. The area under each individual

peak obtained from the analysis represents the total number of atoms of each element

present in a layer. By taking the ratio of the peak areas of two different elements, the

concentration ratio of the elements present in the film can be calculated with the

equation,

=

Page 74: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

w

at

A

is

id

h

el

u

Fan

where C1, C2

tomic numbe

As shown in t

s plotted vers

dentified wit

igher energi

lastic collisio

sing the com

igure.2 11: Rnd backscatt

are concentr

er of two dif

the Figure 2

sus channel

th the charac

es in the spe

on theory [1

mmercial sof

RBS spectratering yield a

ration, A1, A

fferent eleme

.11, is an RB

number (ene

cteristic chan

ectrum due to

2]. In this w

ftware (SIMN

a of ZTO depas X and Y a

A2 are the are

ents present

BS spectrum

ergy). The el

nnel number

o the high va

work, the elem

NRA) [11].

posited on Siaxis.

ea under the

in the samp

m where the b

lements pres

s (energies).

alue for chan

mental comp

iO2/Si substr

peak, and Z

le.

backscatterin

sent in the sa

. Heavier ele

nnel energy

positions we

rates with ch

1, Z2 are the

ng yield (cou

ample can be

ements appe

due to binar

ere calculated

hannel numb

58

unts)

e

ar at

ry

d

ber

Page 75: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

59

2.5 Electrical characterization using semiconductor parameter analyzer

All of the electrical characterization for TFTs and RRAMs were acquired using a probe

station with an Agilent 4155C precision semiconductor parameter analyzer. This

instrument measures data using four source monitor units (SMU's) (-40 V ≤ Vsource ≤

40V), (1 fA ≤ Isource ≤ 100mA). Three tungsten probes tips are used one each for the gate,

source and drain contacts for I-V measurements on TFTs and two tungsten tips are used

one for the bottom electrode and one for the top electrode for I-V measurements on

RRAMs.

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60

2.6 References

[1] R.C. Jaeger, “Introduction to Microelectronic fabrication”, 2nd Edition, Prentice Hall(2002).

[2] D. M. Mattox, “Handbook of Physical Vapor Deposition (PVD) Processing”, 2nd Edition, Elsevier (2010).

[3] F. Ante , D. Kälblein , U. Zschieschang , T. W. Canzler , A. Werner , K. Takimiya , M. Ikeda , T. Sekitani , T. Someya , and H. Klauk , “Contact Doping and Ultrathin Gate Dielectrics for Nanoscale Organic Thin-Film Transistors”,small 7,1186 (2011).

[4] S.T. Meyers, J. T. Anderson, C. M. Hung, J. Thompson, J.F. Wager, and D. A. Keszler, “Aqueous Inorganic Inks for Low-Temperature Fabrication of ZnO TFTs”, Journal of American Chemical Society 130, 17603 (2008).

[5] H. Park, R. Choi, B.H. Lee, and H. Hwang, “Improved Hot Carrier Reliability Characteristics of Metal Oxide Semiconductor Field Effect Transistors with High-k Gate Dielectric by Using High Pressure Deuterium Post Metallization Annealing”, Japanese Journal of Applied Physics 46, L786(2007).

[6] J.A.Woollam, B.Johs, C.M.Herzinger, J.Hilfiker, R.Synowicki, and C.L.Bungay,“Overview of Variable Angle Spectroscopic Ellipsometry (VASE), Part I: Basic Theory and Typical Applications”, Critical Reviews of Optical Science and Technology CR72, 3 (1999).

[7] Scanning electron microscope - http://www.ece.umd.edu/class/enee416/GroupActivities/SEM%20vs%20FIB%20paper.pdf

[8] I.Chorkendorff, J.W. Niemantsverdriet, “Concepts of Modern Catalysis and

Catalysis”, 2nd Edition , Wiley-VCH (2007).

[9] D.A.Skoog, E.J.Holler, S.R.Crouch, “Principles of Instrumental analysis”, 6th edition, Thomson Brooks/Cole (2007).

[10] J.W.Robinson, E.M.S.Frame, G.M.Frame II, “Undergraduate Instrumental Analysis”, 6th edition, Marcel Dekker (2005).

[11] S.A.Chambers, M.H. Engelhard, V. Shutthanandan, Z. Zhu, T.C. Droubay, L. QiaO, P.V. Sushko, T. Feng, H.D. Lee, T. Gustafsson, A.B. Shah, J.-M. Zuo,Q.M. Ramasse, “Instability, intermixing and electronic structure at the epitaxial LaAlO3/SrTiO3(001) heterojunction”, Surface Science Reports 65, 317 (2010).

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61

[12] J.L. Pau, L. Scheffler, M.J. Hernandez, M. Cervera, J. Piqueras, “Preparation of zinc tin oxide films by reactive magnetron sputtering of Zn on liquid Sn”, Thin Solid Films 518, 6752 (2010).

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62

CHAPTER 3 – INVESTIGATION OF AMORPHOUS ZINC TIN OXIDE FILMS FOR THIN FILM TRANSISTOR APPLICATIONS

3.1 Introduction

Thin film transistors (TFTs) with transparent amorphous oxide semiconductors

(TAOS) represent a major advance in the field of thin film electronics.1 It has been

demonstrated that TAOS materials which contain heavy-metal cations with (n−1)d10 ns0

(n ≥4) electronic structure constitute a new class of high performance TFT channel

materials.1,2,3 It has been proposed that the high electron transport of TAOS materials is

due to the overlap of spherically symmetric empty metal s orbitals. These metal s orbitals

are unaffected by disorder due to the non-directionality of metal-metal s orbital overlap

and the nearly constant metal-metal distance in amorphous and crystalline materials.4

Consequently, these TAOS materials possess relatively high electron mobilities in spite

of being amorphous.3,4,5,6,7,8 Examples of TAOS materials include indium gallium zinc

oxide (IGZO),9 zinc tin oxide (ZTO),3 indium zinc oxide (IZO),10 and indium zinc tin

oxide (IZTO).11 Of these materials, ZTO does not contain indium or gallium and is

relatively inexpensive by comparison. ZTO has been used primarily as transparent

conductors12, as active material in sensors,13 and more commonly as a channel material

for TFTs.3,4,6,14 ZTO is a wide-bandgap (3.35 – 3.89 eV), n-type semiconductor material

which is transparent in the visible region of the electromagnetic spectrum4,6 and exists in

two crystalline phases: the cubic spinel Zn2SnO4 and the trigonal ilmenite ZnSnO3. 3,8 In

addition, ZTO has several good physical and chemical properties such as scratch

resistance, surface smoothness, and robustness to several chemical etchants.3,6

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63

Several studies of ZTO TFTs have used RF magnetron sputter deposition, where

ceramic targets were used with a range of ZnO:SnO2 molar ratios.3,4 A combinatorial RF

sputtering technique has also been reported in which the ZTO channel layer was formed

by sputtering from two separate ZnO and SnO2 targets resulting in films with varying

Zn:Sn molar ratios.15 In these studies the performance of ZTO TFTs were investigated as

a function of channel stoichiometry3,4,15,16 and channel layer annealing temperature3,4.

McDowell et al. reported that TFTs with (ZnO)x(SnO2)1-x stoichiometry had the highest

values for electron mobilities at x = 0.25 and 0.80, although good performance was

observed over a broad range of stoichiometry.15

Chiang et al. reported that the mobility of the ZTO TFTs increased with

increasing annealing temperature and this could be due to the improved quality of the

channel – insulator interface with annealing. TFTs with channel layers annealed to 300

°C and 600 °C had channel mobilities ranging from 5 – 15 cm2/V.s and 20 – 50 cm2/V.s,

respectively. Hoffman recently demonstrated that the channel layer stoichiometry and

processing temperature strongly influenced a variety of device characteristics.4It wasshown that the turn on voltage (Von), on-off ratio, incremental mobility, and device

hysteresis were all sensitive to processing and composition. The highest values of

incremental mobility were ~ 25 to 30 cm2 V-1 s-1 which was obtained for ZTO films

formed with intermediate compositions of Zn and Sn and post- annealed to 400 – 600°C.

Several research groups have also studied the effect of oxygen partial pressure17

and doping 18 on ZTO films. Both optical and electronic properties of amorphous ZTO

films can change significantly due to differences in oxygen partial pressure during

Page 80: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

64

deposition. Oxygen partial pressures of 2 – 7 Pa resulted in high carrier concentrations

and mobilities.17 Satoh et al. have also shown that conductivity and free carrier

concentration can be modified by incorporating Al in ZTO films.18 Other methods for depositing ZTO films have been demonstrated where several

groups have used solution-based methods including spin coating, 19, 20 ink jet printing21, 22

and dip coating.23 Although these methods are simple and may eventually lead to a low

cost path to manufacture TFTs, we have used sputter deposition since it allows excellent

control over the electrical and optical properties by varying pressure, power, and oxygen

partial pressure.

In this paper we report the physical and electrical characterization of ZTO films

formed by RF sputter deposition. These films were deposited at room temperature with

constant RF power where the argon/oxygen ratios were varied during deposition. Film

and device characteristics were evaluated for ZTO films following post-deposition

annealing.

3.2 Experimental details

All TFTs were prepared using test structures consisting of heavily doped p-type

silicon coupons that served as the gate and had a 140 nm thick thermal oxide that served

as the gate dielectric. Prior to ZTO deposition the substrates were sonicated in acetone,

methanol and iso-propyl alcohol for 5 min each and then rinsed with DI water. The

substrates were then blow dried using nitrogen and heated on a hot plate for 5 min at 150

°C to remove moisture prior to deposition.

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65

The ZTO channel layer was deposited via RF magnetron sputter deposition using

a 3 inch ZTO target. The ZTO target was purchased from AJA International Inc. with a

ZnO:SnO2 ratio of 2:1 which represents a stoichiometry of Zn2SnO4. The ZTO films were

deposited with a constant 20 SCCM flow rate, but with different O2:Ar ratios

corresponding to 0:20, 1:19, 2:18 SCCM. Throughout the deposition process, the power

was maintained at 100W with a chamber pressure of 4 mTorr. Substrate rotation was

used to improve film uniformity and deposition times were adjusted to obtain the desired

thickness of 50 nm, which was confirmed by spectroscopic ellipsometry. The channel

layer was patterned using a shadow mask during the deposition process. The ZTO films

were post-annealed in air with a ramp rate of 10 °C/min and 1 hour dwell time at either

300 °C or 600 °C.

TFTs were fabricated using a staggered bottom gate structure, where source and

drain electrodes were patterned by depositing ~500 nm of Al via thermal evaporation

through a shadow mask. The width/length (W/L) ratios of the fabricated devices were

1000 µm/200 µm and 1000 µm/100 µm. TFT transfer characteristics were measured

using a 4155C Agilent semiconductor parameter analyzer and a probe station.

Scanning electron microscope (SEM) imaging was performed on the as-deposited

samples using a FEI Helios Nanolab dual-beam focused ion beam/scanning electron

microscope (FIB/SEM). The ZTO samples studied in this investigation had an insulating

surface that caused charge build-up on the surface by the electron beam. To minimize

Page 82: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

66

charge build-up the corner of the sample surface was connected to the sample stub using

carbon tape to provide a conduction pathway.

X-ray diffraction (XRD) measurements were performed to identify the structure

of the films obtained under different sputter and annealing conditions. The

measurements were performed using a Rigaku Rapid image-plate system with a rotating

anode Cr Kα radiation source that was collimated using a 0.3 mm pin-hole and a 15°

incident angle.

Surface and bulk compositional analysis was performed using X-ray

photoelectron spectroscopy (XPS) and Rutherford backscattering spectrometry (RBS),

respectively. The PHI 5000 VersaProbe XPS system used monochromatic Al Kα

radiation with a photon energy of 1486.6 eV. The analyzer was operated with a pass

energy of 23.5 eV and all spectra were taken at normal emission. An electron flood gun

was used for charge compensation for the insulting samples. XPS sputter depth profiles

were obtained using an Ar ion beam (2 keV) on a 1x1 mm2 area for ZTO films deposited

with 1 SCCM of oxygen at room temperature. For the XPS experiments from annealed

samples, the samples were placed into the loadlock directly after annealing once they

were ≤ 100 °C to minimize ambient surface contamination. RBS data was acquired using

a high energy helium ion beam (2 MeV) system that has been described previously.24 For

these studies we used an incident angle of 90° and a backscatter angle of 150°. The RBS

data was analyzed using SIMNRA. 24

Page 83: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

67

3.3 Results and discussion

In Figure 3.1 we show XRD data obtained from as deposited ZTO films and after

annealing to 600 °C and 650 °C. There is a lack of strong diffraction peaks in the spectra

for both the as deposited and 600 °C films, indicating that the films are amorphous even

after annealing up to these temperatures.3 These results are similar to those published

previously for ZTO films where broad peaks at 34° and 56° are representative of

amorphous ZTO.1,16,20,25,26,27,28 Also shown in Figure 3.1 are the location of major

diffraction peaks for both ilmenite ZnSnO3 and spinel Zn2SnO4.3

After annealing the ZTO films to 650° C we found that the ZTO crystallized,

which is evident from the sharp XRD peaks shown in Figure 3.1. These results are

similar to prior literature data,3,25,29,30 where the broad peak at 52.33° corresponds to the

(311) Zn2SnO4 diffraction plane while the peak at 38.5° corresponds to the (200) SnO2

diffraction plane. We found that the spinel Zn2SnO4 was the dominant crystalline phase

with trace amounts of SnO2 after annealing at 650 °C which matches the results from

several other authors and is expected based on the stoichiometry of the films.31,32,33

Page 84: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

F6

a

n

th

ab

igure 3.1: X50° C.

In Fig

magnificatio

anoscale stru

hat the as dep

bove.

XRD spectra

gure 3.2 we s

on of 65,000

ucture that w

posited film

for ZTO thin

show an SEM

0x. The film

would be con

s are amorph

n films as-de

M image of t

is found to b

nsistent with

hous, in agre

eposited and

the as-depos

be very smo

h crystallizati

eement with

d annealed to

sited ZTO fil

ooth and doe

ion. These r

the XRD re

o 600° C and

lm obtained

es not show

esults sugge

esults discuss

68

d

with

est

sed

Page 85: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

F

Z

th

fo

sp

sp

th

b

w

p

ph

igure 3.2: SE

XPS w

ZTO films du

he main low

or any charg

pectra had p

pectra were

hese spectra

ackground r

width at half

eak position

hotoelectron

EM image o

was used to i

ue to change

energy carb

ge induced sh

eaks due to z

obtained for

peak fitting

removed and

maximum (F

ns were adjus

n peaks were

of as-deposite

investigate t

s in depositi

bon 1s peak (

hifts since th

zinc, tin, oxy

r the Zn 2p3/2

was perform

d were then f

FWHM), %L

sted during t

e obtained fo

ed ZTO film

the changes i

ion and post-

(aliphatic ca

he ZTO films

ygen, and ca

2, Sn 3d5/2, O

med using XP

fitted with a

Lorentzian –

the peak fitti

or the films a

m taken at 65

in chemical

-processing

arbon) was se

s are insulati

arbon for the

O 1s, and C 1

PSPEAK4.1

linear backg

– Gaussian (%

ing procedur

annealed to 6

5,000x magn

state and co

conditions. T

et to 284.6 e

ing.34 The X

e ZTO films.

1s photoelec

1.34 The peak

ground and t

%L-G) and b

re. The shar

600° C and t

nification.

omposition o

The position

eV to compen

XPS survey

. High resolu

ctron peaks.

ks had their

the area, full

binding ener

rpest

these data w

69

of the

n of

nsate

ution

For

l

rgy

were

Page 86: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

u

te

ob

eV

3

an

d

st

Fan

T

ti

sed to define

emperature f

btained the f

V and 40% a

d5/2 spectra f

nd 600 °C. A

etermined to

tates of Zn2+

igure 3.3: Xnnealed to 3

These binding

in. 11,19, 35 Fur

e the initial f

films were u

following FW

and 45%, res

for as deposi

After charge

o be 1021.49

+ and Sn4+, re

XPS of Zn 200 °C and 6

g energies ar

rthermore, w

fitting param

sed for the f

WHM and %

spectively. I

ited films wi

compensati

9 eV and 486

espectively.

2p3/2 from Z00 °C.

re close to pu

we found tha

meters, excep

fitting param

%L-G values

In Figure 3.3

ith 1 SCCM

on the bindi

6.22 eV, whi

ZTO films d

ublished val

at the Zn2p3/2

pt for the C 1

meters. Based

s for Zn2p3/2

3 and 3.4 we

M of oxygen a

ing energy fo

ich correspo

deposited w

lues for oxid

2, and Sn 3d

1s peak whe

d on this ana

, and Sn 3d5

e show the Z

and films an

or Zn2p3/2, a

onds to Zn an

with 1 SCCM

de films cont

d5/2 binding e

re the room

alysis we

/2 1.65 and

Zn2p3/2, and

nealed to 30

and Sn 3d5/2 w

nd Sn oxidat

M of oxygen

taining zinc

energies wer

70

1.38

Sn

00° C

were

tion

n and

and

re

Page 87: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

n

an

Fan

fi

fi

h

w

1

T

n

ox

early identic

nnealing con

igure 3.4: Xnnealed to 3

In Fig

ilms prepare

itting parame

igh energy s

which were d

s spectra we

The lower en

eighboring Z

xygen from

cal for films

nditions.

XPS of Sn 3d00 °C and 6

gure 3.5 we s

d with an ox

eters for the

shoulder did

determined to

e found that i

ergy peak (I

Zn and Sn io

a hydroxide

deposited w

d5/2 from ZTO00 °C.

show XPS O

xygen flow r

O 1s peak w

not significa

o be 1.42 eV

it was neces

I) at 530.02 e

ons. The high

e species pre

with 0, 1 and

O films depo

O 1s spectra o

rate of 1 SCC

we again use

antly influen

V and 10%, r

sary to use t

eV correspon

her energy p

sent on the s

2 SCCM of

osited with 1

of the as-dep

CM during d

ed the 600° C

nce the value

respectively.

three peaks t

nds to lattice

peak (II) at 5

surface and i

f oxygen and

SCCM of o

posited and a

deposition. T

C annealed fi

es for FWHM

Using these

to adequately

e oxygen ion

31.50 eV ca

in the films.

d irrespective

oxygen and

annealed ZT

To obtain pea

films since th

M and %L-G

e values for t

y fit the spec

ns, which ha

an be assigne

The intensit

71

e of

TO

ak

he

G

the O

ctra.

ave

ed to

ty of

Page 88: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

th

(I

fi

sl

su

O

th

fi

re

Fan

his peak was

III) at 532.52

ilm.11,19,36 Th

lightly highe

ubstrate peak

OH- and H2O

hat these hig

ilms and this

ecombination

igure 3.5: Xnnealed to 3

s significantl

2 eV can be

he FWHM o

er FWHM (1

k. This is to

O for the film

gher energy p

s is likely du

n of hydroxy

XPS of O 1s f00 °C and 6

ly reduced af

assigned to

of the hydrox

1.47 eV) com

account for

ms, and this li

peak intensit

ue to desorpti

yl species or

from ZTO fi00 °C.

fter annealin

oxygen from

xyl (II) and w

mpared to the

any inhomo

ikewise imp

ties were sig

ion of water

r via molecu

ilms deposite

ng the films.

m water pres

water (III) p

e O 1s peak

ogeneity in th

roved the qu

gnificantly re

r from the su

ular desorptio

ed with 1 SC

The highest

sent on the su

peaks were a

correspondi

he chemical

uality of the

educed after

urface throug

on.37

CCM of oxy

t energy pea

urface and in

llowed to ha

ing to the

bonding for

fit. We foun

annealing th

gh the

gen and

72

ak

n the

ave a

r the

nd

he

Page 89: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

fi

h

th

p

an

fo

is

2

su

Fan

In Fig

ilms prepare

ad three fair

he films. To

eak for the u

nd 40%, resp

or the three p

s assigned to

86.21 eV (II

urface, respe

igure 3.6: Xnnealed to 3

gure 3.6 we s

d under an o

rly well sepa

obtain peak

unannealed f

pectively. Pe

peaks, with t

o aliphatic ca

I) and 288.57

ectively.38

XPS of C 1s f00 °C and 6

show C 1s X

oxygen flow

arated peaks,

fitting param

films and the

eak fitting of

the lower en

arbon (C-C o

7 eV (III) ca

from ZTO fi00 °C.

XPS spectra o

rate of 1 SC

where all th

meters for th

e FWHM an

f C 1s spectr

nergy peak ha

or C-H bond

an be assigne

lms as-depo

of the as-dep

CCM during

hree reduced

he C 1s peak

nd %L-G wer

ra allowed u

aving an ene

ds), and the tw

ed to C-O an

osited with 1

posited and a

deposition.

d in intensity

k we used the

re determine

us to extract b

ergy of 284.6

wo higher en

nd C=O grou

SCCM of o

annealed ZT

The C 1s sp

y after annea

e low energy

ed to be 1.32

binding ener

6 eV (I), wh

nergy peaks

ups on the

oxygen and

73

TO

pectra

aling

y

2 eV

rgies

hich

at

Page 90: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

74

Table 3.1 gives the binding energy values for Zn 2p3/2, Sn 3d5/2, O 1s, and C 1s

for samples deposited with different O2 flow rate and post-annealing conditions. The

binding energy shifts for each condition varied < 0.1 eV. The atomic compositions of Zn,

Sn, O in the ZTO films were estimated using the area under the individual peaks and the

relative sensitivity factors, and the atomic concentrations are given in Table 3.2. The

Zn/Sn and O/(Sn +Zn) ratios were determined to be 1.61 and 1.47 for the as-deposited

ZTO film prepared with 1 SCCM of oxygen during deposition, which is close to the

target stoichiometry which are 2 and 1.33 respectively. On average, the atomic

concentrations of Zn, Sn and O were consistent regardless of changes in oxygen flow rate

during deposition.

Table 3.1: XPS table of binding energies for Zn 2p3/2, Sn 3d5/2, O 1s and C 1s for ZTO films with different deposition conditions and annealing temperatures.

CONDITIONS O1s (I) O1s (II) O1s (III) Zn 2p3/2 Sn 3d5/2 C1s (I) C1s (II) C1s (III)

0 sccm - RT 529.96 531.42 532.37 1021.53 486.22 284.60 286.27 288.590 sccm - 300 °C 530.12 531.61 532.59 1021.59 486.40 284.60 286.17 288.490 sccm - 600 °C 529.98 531.50 532.44 1021.46 486.16 284.60 286.16 288.751 sccm - RT 530.02 531.50 532.52 1021.49 486.22 284.60 286.21 288.571 sccm - 300 °C 530.00 531.40 532.46 1021.44 486.23 284.60 286.19 288.941 sccm - 600 °C 530.03 531.46 532.49 1021.46 486.23 284.60 286.20 288.752 sccm - RT 529.90 531.30 532.31 1021.30 486.12 284.60 286.15 288.662 sccm - 300 °C 529.95 531.47 532.39 1021.44 486.15 284.60 286.29 288.252 sccm - 600 °C 529.92 531.37 532.37 1021.31 486.13 284.60 --- ---

BINDING ENERGY (eV)

Page 91: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

T

to

su

T

W

th

F

Table 3.2: XP

In Fig

o just before

urface with a

The surface e

We found tha

hroughout th

igure 3.7: X

ZTO AS

VARIO

PS table of a

gure 3.7 we s

the ZTO an

a Zn/Sn ratio

enrichment o

at annealing

he film comp

XPS sputter d

S-DEPOSITED FILMS W

US OXYGEN PERCENTA0 sccm1 sccm2 sccm

atomic ratios

show results

nd SiO2 inter

o of ~1.13, w

of ZTO films

films up to 6

pared to the a

depth profile

WITH EXPERIMENTAAGES

1.681.931.79

for as-depo

from an XP

rface. We fou

while the bul

s has been ob

600 °C resul

as deposited

of ZTO film

AL Zn/Sn EXPERIMENT

1.1.1.

osited ZTO th

PS sputter de

und that the

lk of the film

bserved by o

lted in minor

d film as show

m deposited

TAL O/(Zn+Sn) IDEAL Z

.59 2.

.64

.54

hin films.

epth profile f

ZTO film is

m has a Zn/S

other researc

r changes in

wn in Figure

with 1 SCCM

Zn/Sn IDEAL O/(Zn+

.00 1.33

from the surf

s tin rich at t

Sn ratio of ~1

chers as well

n composition

e 3.7.

M of oxygen

+Sn) IDEAL O/(Zn+Sn)EXPERIMENT

75

face

the

1.89.

l.39

n

n.

) CORRESPONDING TOTAL VALUE of Zn/Sn

1.251.321.28

Page 92: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Z

S

h

fo

la

th

sc

ca

ca

w

F

In Fig

ZTO films wi

n are found

igher atomic

ound in lowe

ayer and the

In the

hickness and

cattering ang

alibration va

alculate the b

were varied to

igure 3.8: R

gure 3.8 we s

ith 0 SCCM

at higher ch

c mass. Like

er energy reg

Si substrate

SIMNRA s

d compositio

gle, atomic n

alues for dete

backscattere

o match the

RBS spectra f

show experim

of oxygen.

hannel numbe

wise, Si and

gion of the s

.40

imulation, th

n. Experime

number of in

ectors were e

ed spectra. T

simulated an

from an as-d

mental and s

The features

ers, which c

d O have low

pectrum. Th

he sample is

ental parame

ncident ion, s

entered into

The values of

nd experime

deposited ZT

simulated RB

s are labeled

orrespond to

wer atomic m

he signals for

s divided into

eters such as

solid angle o

the SIMNR

f film compo

ental spectra.

TO film with

BS spectra f

d in the spect

o higher ener

mass, so their

r Si are due

o several lay

incident ion

of detection a

RA simulatio

osition and a

.24

h 0 SCCM of

for as-deposi

tra, where Zn

rgy, due to t

r signals are

to both the S

yers with var

n energy, ion

and energy

on software t

areal densitie

f oxygen.

76

ited

n and

their

SiO2

rying

n

to

es

Page 93: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

77

The RBS data indicates that the as-deposited film had atomic percentages of Zn

and Sn close to that of target composition and the XPS data. Table 3.3 shows the ratios of

Zn/Sn for the as-deposited ZTO films with 0 SCCM, 1 SCCM and 2 SCCM of oxygen

during deposition. No significant change in film stoichiometry was observed between

ZTO films but all the values differ slightly from the nominal target composition.

Table 3.3: Fitting parameters for RBS spectra obtained using simulation

In Figures 3.9, 3.10, and 3.11 we show the transfer characteristics for ZTO TFTs

that have not been annealed or have been annealed to 300° C or 600° C, respectively. For

these measurements the drain current (ID) and gate current (IG) were measured while the

gate to source voltage (VGS) was scanned from -20 V to 20 V in a double sweep mode

where the drain to source voltage (VDS) was held constant at 1 V. In this work we use the

definition of the turn-on-voltage (Von) which is the gate voltage at which there is sharp

increase in ID in the log ID -VGS transfer curves. Other parameters of interest include the

ID on to off ratio and channel mobility.1,41

0 sccm 3.00 X 1017 1.601 sccm 2.90 X 1017 1.612 sccm 2.90 X 1017 1.80

ZTO AS - DEPOSITED FILMS WITH VARIOUS OXYGEN PERCENTAGE FILM THICKNESS (at/cm2) Zn/Sn Zn/Sn

Page 94: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

FS

FS

igure 3.9: TFCCM, 1 SCC

igure 3.10: TCCM, 1 SCC

FT transfer cCM, 2 SCCM

TFT transferCM, 2 SCCM

characteristiM of oxygen

r characteristM of oxygen

cs with as-dn.

tics with ZTn and anneal

deposited ZT

TO channel laled to 300 °C

TO channel la

ayer depositC.

ayer with 0

ted with 0

78

Page 95: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

FS

T

W

le

tr

ox

O

igure 3.11: CCM, 1 SCC

The value of

Where GCH is

ength ratio o

As sho

ransistor cha

xygen were

OFF characte

TFT transfCM, 2 SCCM

average chan

s the value o

f the channe

own in Figu

aracteristics.

conducting

eristics, wher

fer characteM of oxygen

nnel mobilit

μ (of channel co

el, and Cins th

ure 3.9 the as

We found th

which is evi

reas when ox

eristics withn and anneal

ty was extrac

) = onductance w

he capacitan

s-deposited Z

hat the ZTO

ident from th

xygen was a

h ZTO chanled to 600 °C

cted using,

( )( −with respect

nce of the SiO

ZTO TFTs d

films depos

he high drain

added during

nnel layer dC.

) to VGS, W/L

O2 insulator.

do not exhibi

sited with 0 S

n current wit

g deposition

deposited w

L is the width

.40

it typical

SCCM of

th no ON an

the films be

79

with 0

h to

nd

ecame

Page 96: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

80

insulating which is evident from the low drain currents. After annealing the ZTO to 300°

and 600° C we have found that the TFTs have negative turn-on voltages of approximately

-15 V to -5 V depending on chamber oxygen flow rates and annealing conditions. This

suggests that carrier concentration can be controlled by the O2 partial pressure during

deposition where higher carrier concentration shifts the turn-on voltage more negative.

Similar results were also observed previously by Hong et al .6 Another important

parameter that determines the switching quality of TFTs is the drain current on-to-off

ratio.8 Both Figure 3.10 and 3.11 show that the drain current on-to-off ratio can be greater

than 106 for a broad range of processing conditions and their values increased with

increasing anneal temperature. Channel mobility is another parameter that quantifies the

performance of the semiconductor channel.3 The average mobility (µavg) corresponds to

the average mobility of all carriers in the semiconductor channel. We have found that the

average mobility for a given oxygen flow rate increases with increase in temperature due

to a variety of reasons, one of which is the modification of the semiconductor-insulator

interface and the change in the nature of traps in the semiconductor.3,4 It was observed

that the average channel mobility changed with respect to oxygen flow rate with two

different trends. As shown in Figure 3.12 the ZTO samples annealed at 300 °C had a

significant decrease in µavg with increasing oxygen flow rate, while at 600 °C there was a

slight increase in µavg with increasing oxygen flow rate. These results indicate that the

ZTO films electrical properties are still strongly influenced by the film deposition

conditions for lower annealing temperatures, while the initial deposition conditions are

Page 97: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

le

cm

an

Fp

hy

h

d

o

b

ess importan

m2/V·s) wer

nnealed to 6

igure 3.12: ost-annealin

Furthe

ysteresis bet

ave the abili

We ha

evice charac

f the ZTO fi

oth the depo

nt for higher

e obtained fo

00 °C.

Change in ang conditions

ermore, after

tween the sw

ity to stay in

ave found th

cteristics and

ilms. In gene

osition condi

annealing te

for ZTO TFT

average chans.

r a 600 °C an

weep up and

n equilibrium

hat annealing

d the relative

eral the elect

itions and an

emperatures.

Ts sputter dep

nnel mobilit

nneal we fou

down traces

m with the sw

g the ZTO fil

e concentrati

trical propert

nnealing tem

.42 High aver

posited with

ty as a funct

und that the

s, suggesting

weep rate of

lms resulted

ion of oxyge

ties of the fi

mperature, wh

rage channel

h 2 SCCM of

tion of oxyg

TFTs do no

g that if traps

applied volt

d in significa

en impurities

ilms can be m

here ZTO ele

l mobilities (

f oxygen and

gen flow rate

t exhibit

s are present

age.43

ant changes i

s on the surfa

modifying by

ectrical

81

(17

d

e and

t they

in the

face

y

Page 98: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

82

characteristics can be tailored to behave as insulating, semiconducting, or conducting.

High average mobilities have been obtained for ZTO TFTs suggesting that TAOS

materials can be considered as a replacement for amorphous silicon TFTs for next

generation displays.

3.4 Conclusion

We have analyzed the role of both deposition and post annealing conditions on

ZTO film structure, composition, surface contamination, and TFT device performance.

We found that the ZTO thin films were amorphous even after annealing to 600 °C and

that the as-deposited ZTO film composition was close to the target stoichiometry of

Zn2SnO4. XPS indicated that the ZTO films had significant surface contamination, and

that these could be reduced by higher temperature anneals. ZTO TFTs with a high

channel mobility of ~17 cm2/V·s were fabricated for sputter deposited ZTO films after

annealing to 600 °C. Device results also indicate that the electronic properties are closely

linked to deposition conditions, surface contamination, and post-processing conditions.

Page 99: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

83

3.5 References 1K. Nomura, H. Ohta, A. Takagi, T. Kamiya, M. Hirano and H. Hosono, Nature 432, 488 (2004).

2H. Hosono, Journal of Non-Crystalline Solids 352, 851 (2006).

3H. Q. Chiang, J. F. Wager, R. L. Hoffman, J. Jeong and D. A. Keszler, Applied Physics Letters 86, 013503 (2005).

4R.L. Hoffman, Solid-State Electronics 50, 784 (2006).

5S. Seo, C. Choi, Y. Hwang and B. Bae, J. Phys. D: Appl. Phys. 42, 035106 (2009).

6D.Hong, H. Q. Chiang and J. F. Wager, J. Vac. Sci. Technol. B 24, L23 (2006).

7D. Hong and J. F. Wager, J. Vac. Sci. Technol. B 23, L25 (2005).

8Y.J. Chang, D.H. Lee, G. S. Herman, and C. H. Chang, Electrochemical and Solid-State Letters 10, H135 (2007).

9J.K. Jeong, J. H. Jeong, H. W. Yang, J.S. Park, Y.G. Mo and H. D. Kim, Applied Physics Letters 91, 113505 (2007).

10M. G. McDowell and I. G. Hill, IEEE Transactions on Electron Devices 56, 346 (2009).

11M.G. Kim, H.S. Kim, Y.G. Ha, J. He, M.G. Kanatzidis, A. Facchetti and T.J. Marks, J. AM. CHEM. SOC 132, 10352 (2010).

12 K.Satoh, Y. Kakehi, A. Okamoto, S. Murakami, F. Uratani and T. Yotsuya, Japanese Journal of Applied Physics 44, L34 (2005).

13S. Dutta, A. Dodabalapur, Sensors and Actuators B 143, 50 (2009).

14 W. B. Jackson, R. L. Hoffman, and G. S. Herman, Applied Physics Letters 87,193503 (2005).

15M.G.McDowell, R.J.Sanderson and I.G.Hill, Applied Physics Letters 92, 013502 (2008).

16W.S. Cheong, S. M. yoon, J.H. Shin and C. S. Hwang, Journal of the Korean Physical Society 54, 544 ( 2009).

17M.K.Jayaraj, K.J.Saji, K.Nomura, T.Kamiya and H.Hosono, J.Vac.Sci.Technol. B 26, 495 (2008).

18K. Satoh, Y. Kakehi, A. Okamoto, S. Murakami, K. Moriwaki, and T. Yotsuya, Thin Solid Films 516 , 5814 (2008).

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19S.Seo, Y.H.Hwang and B. S. Bae, Electrochemical and Solid-State Letters 13, H357 (2010).

20S. Jeong, Y. Jeong and J. Moon, J. Phys. Chem. C 112, 1108 (2008).

21Y. H. Kim, K. Ho Kim, M. S. Oh, H. J. Kim, J. I. Han, M. K. Han and S. K. Park, IEEE Electron Device Letters, 31, 834 (2010).

22C. Avis and J. Jang, Electrochemical and Solid State Letters 14, J9 (2011). 23B. N. Pal, B. M. Dhar, Kevin C. See and H. E. Katz, Nature Materials 8, 898 (2009).

24S.A.Chambers, M.H. Engelhard, V. Shutthanandan, Z. Zhu, T.C. Droubay, L. QiaO, P.V. Sushko, T. Feng, H.D. Lee, T. Gustafsson, A.B. Shah, J.-M. Zuo, and Q.M. Ramasse, Surface Science Reports 65, 317 (2010).

25D. L.Young, H. Moutinho, Y. Yan and T.J. Coutts, J. Appl. Phys 92, 310 (2002).

26O. Kluth, C. Agashe, J. Hupkes, J. Muller and B. Rech, in proceedings of 3rd World Conference on Photovoltaic Energy Conversion ( IEEE, Japan, 2003), p.1800.

27H. A. Khorami, M. Keyanpour – Rad, and M. R. Vaezi, Applied Surface Science 257, 7988 (2011).

28C. Velasquez, M.L. Ojeda, A. Campero, J. M. Esparza and F. Rojas, Nanotechnology 17, 3347 (2006).

29J.H.Ko, I.H Kim, D.Kim, K.S.Lee, T.S.Lee, B.Cheong and W.M.Kim, Applied Surface Science 253, 7398 (2007).

30MA Jin, H. Shulai, MA. Honglei and GAI Lingyun, Science in China 46, 619 ( 2003).

31 I. Stambolova, A. Toneva, V. Blaskov, D. Radev, Ya. Tsvetanova, S. Vassilev and P. Peshev, Journal of Alloys and Compounds 391, L1 (2005).

32Y. Yamada, Y. Seno, Y.Masuoka and K. Yamashita, Sensors and Actuators B 49, 248. (1998).

33T. Ivetić , M. V. Nikolić , P. M. Nikolić, V. Blagojević, S. Đurić, T. Srećković and M. M. Ristić, Science of Sintering, 39,153 (2007).

34S.D. Shinde, S.M. Jejurikar, S.S. Patil, D.S.Joag, S.K.Date, M.A.More, S.Kaimal, T.Shripathi and K.P.Adhi, Solid State Sciences 13 ,1724 (2011).

35 J.K.Choi, J.H.Shim, S.M.Hwang, J.Joo, K.Park, H.Kim and H.J.Lee, Journal of the Korean Physical Society 57, 1836 (2010).

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37 K. Nomura, T. Kamiya, H. Ohta, M. Hirano, and H. Hosono, Applied Physics Letters 93, 192107 (2008).

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86

CHAPTER 4 – BIPOLAR RESISTIVE SWITCHING IN SPUTTER DEPOSITED AMORPHOUS ZINC TIN OXIDE DEVICES

4.1 Introduction

Resistance random access memory (RRAM) devices have the potential to replace

silicon-based flash memory or other advanced memory architectures due to the simple

device structure, high areal density, low power consumption, and compatibility with

complementary metal oxide semiconductor (CMOS) technologies [1]-[4]. It has recently

been argued that the non-volatile switching of RRAM devices can be correlated with

memristors where the resistance of the device can depend on the charge that passes

through it [4, 5]. These devices are fabricated using metal-insulator-metal (MIM)

structures where the devices can be switched between a high resistance state (HRS) and a

low resistance state (LRS) depending on polarity of applied voltages and the initial state

of the device. The observation of large negative resistance in oxide thin films, including

SiOx, Ta2O5, ZrO2, Al2O3 and TiO2, was first reported in 1962 [6]. However it was not

until much later before oxide materials were incorporated into switching devices with

controlled structure and electronic properties [1, 7]. In the literature many oxide based

materials have been shown to have resistive switching including NiO[2], TiO2[8],

CoO[3], SrZrO3[9], Al2O3[10], ZnO[11], ZrO2[12], HfOX[13], CuXO [14] [15], TaOx

[16], indium gallium zinc oxide (IGZO) [17] and gallium zinc oxide (GZO) [18].

Recently, transparent amorphous oxide semiconductor (TAOS) materials have

been used as resistive switching materials [19]. These materials contain heavy-metal

cations with (n−1) d10 ns0 (n ≥4) electronic structure. Unlike hybridized covalent

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87

semiconductors, the electron conduction band is made up of large, spherically

symmetrical metal s orbitals, and their overlap is unaffected due to structural disorder

[20]. These TAOS materials provide several benefits for RRAM devices including low

temperature processing, high uniformity, and atomic-scale surface smoothness. One

promising TAOS material is zinc tin oxide (ZTO), a wide band gap n-type semiconductor

material which is relatively inexpensive when compared to IGZO which contains

increasingly expensive gallium and indium based materials. ZTO has several good

physical and chemical properties such as high scratch resistance and robustness to several

chemical etchants [21], [22].

Recently sputter deposited IGZO was evaluated for RRAM applications where a

transparent indium tin oxide (ITO)/IGZO/ITO structure was fabricated at room

temperature [17]. Stable bipolar resistance switching was observed without the need for

an initial electroforming step and the switching ratio between the high resistance state

(HRS) and low resistance state (LRS) (RHRS/RLRS) was ~30 after ~100 switching cycles.

The conduction mechanisms for the LRS and HRS were dominated by Ohmic and space

charge limited current (SCLC), respectively. The authors proposed that the observed

switching was consistent with a conductive filament model. An all solution-processed

transparent RRAM with an ITO/GZO/ITO structure has recently been demonstrated [18].

For these devices good switching endurance was observed, however a fairly low

RHRS/RLRS ratio of ~15 was obtained. These devices also did not require a forming step

prior to switching and it was proposed that the main conduction mechanism during the set

process is due to trap-controlled space-charge limited current, where the resistance

Page 104: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

88

change is due to modulation of the potential barrier height due to Fowler-Nordheim

tunneling.

In this study, we fabricate amorphous ZTO based RRAM and demonstrate bipolar

resistance. We have found that the switching properties of ZTO were closely related to

the electrical test conditions and the electrode materials. The physical and electrical

characterization of the ZTO materials and devices, along with the switching mechanisms

will be discussed.

4.2 Experiments

Memristor cross bar structures were fabricated using lift-off processing. The

bottom electrode was 50 nm thick platinum with a 25 nm thick titanium adhesion layer.

Both layers were deposited using an e-beam evaporation without removing from vacuum

between depositions, and the substrate was a silicon wafer with an insulating SiO2 layer.

Just prior to the ZTO deposition the substrates were rinsed with acetone, isopropyl

alcohol, DI water and then blow dried using nitrogen, and heated for 5 min at 100 °C on a

hot plate in order to remove absorbed moisture. A 50 nm ZTO layer was deposited via

RF magnetron sputter deposition using a 3-inch ZTO target with a ZnO : SnO2 ratio of

2:1 (Zn2SnO4). The ceramic target was purchased from AJA International Inc. The ZTO

films were deposited with 100 W power, a 20 SCCM flow rate with a 2:18 O2:Ar ratio,

and ~ 4 mTorr chamber pressure. The deposition time was adjusted to obtain a ~ 50 nm

thick film which was measured using spectroscopic ellipsometry. Substrate rotation was

used during deposition to improve film uniformity. No post-deposition annealing of the

ZTO films was performed. The aluminum top electrodes were also patterned by lift-off

Page 105: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

89

where ~200 nm Al was deposited by thermal evaporation onto the ZTO film. The cross

bar structures had widths of 10, 20, 50 and 100 µm leading to cross bar cell areas of 100,

400, 2500 and 10000 µm2.

X-ray diffraction (XRD) measurements were performed using a Rigaku Rapid

image-plate system with Cr Kα radiation, a 0.3 mm pin-hole collimator, and a 15°

incident angle provided by a rotating anode. XRD was used to confirm that the as

deposited films were amorphous. RBS measurements were performed on the as-deposited

films using a high-energy helium ion beam (2 MeV), an incident angle of 90°, and a

backscatter angle of 150°. The data was analyzed using SIMNRA. RBS was used to

confirm the stoichiometric composition of the ZTO films. Sputter depth profiles were

obtained from the Al/ZTO/Pt stack using an ION-TOF IV Time-of-Flight Secondary Ion

Mass Spectrometry (TOF-SIMS) using 1 keV Cs+ ions for the sputter depth profile and

25 keV Bi3+ ions for analysis. The positive secondary ions were analyzed for these

studies. The electrical switching characteristics were measured using a 4155C Agilent

semiconductor parameter analyzer and a probe station. All electrical measurements were

performed at room temperature in the dark.

4.3 Results and Discussion

Figure 4.1 shows experimental and simulated RBS spectra for as-deposited ZTO

films. Peaks related to Zn and Sn are found at higher channel numbers in the spectra,

which corresponds to high backscattering energy, due to their high atomic masses.

Likewise, Si and O are found at lower channel numbers in the spectra, which correspond

Page 106: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

to

ob

v

sp

1

(s

Ffr

o lower back

bserved due

alues of film

pectra [23]. T

.8. These va

The in

similar data w

igure 4.1: Rrom the ZTO

kscattering en

to the SiO2

m compositio

The RBS an

alues differ s

nset of Figur

were obtaine

RBS data fromO films after

nergy, due to

layer and th

on and areal

nalysis indica

lightly from

re 4.1 is an X

ed for as dep

m sputter-deannealing to

o their low a

he Si substrat

densities we

ates that the

m the specifie

XRD pattern

posited films

eposited ZTOo 600 °C.

atomic mass

te [22]. For t

ere varied to

as-deposited

ed nominal ta

n from ZTO f

s).

O films. The

. Two signal

the RBS sim

match the e

d film has a

arget compo

films anneal

inset shows

ls for Si are

mulations the

experimental

Zn/Sn ratio

osition.

led at 600 °C

s the XRD da

90

e

l

of

C

ata

Page 107: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

91

The lack of strong diffraction peaks in the spectra indicates that the ZTO films are

amorphous even after annealing to these temperatures, which is consistent with prior

studies [24].

Figure 4.2 shows a depth profile from the Al/ZTO/Pt stack using ToF-SIMS. The

profile is plotted as the log of the ion intensity versus sputter depth time in seconds. The

left side of the figure corresponds to the top of the device whereas the right side of the

figure corresponds to bottom of the device. An AlOx interface layer was identified due to

the increase of the oxygen signal prior to an increase in intensity of the zinc or tin signals

from the ZTO film. Based on sputter etch rates we estimate that there was a 3-4 nm of

aluminum oxide at the interface between the Al top electrode and the ZTO film. It was

also found that the Al signal still has significant intensity ~1/3 of the way through the

ZTO layer, which can be contrasted by the relatively sharp interface at the Pt electrode

(although significant Zn intensity is observed in the Pt). This suggests that there may be

important interfacial reactions between Al and ZTO that take place due to the high

oxygen affinity of Al [25].

Page 108: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

F

el

o

fo

o

in

sh

w

w

igure 4.2: To

Recen

lectrodes and

f the devices

ormation of

f metal botto

nfluence dev

Figure

hows an ima

was ground a

was applied t

oF-SIMS de

nt studies hav

d the oxide s

s [26]. Depe

a reduced la

om electrode

vice switchin

e 4.3 illustra

age of ZTO c

and voltage b

o the top ele

epth profile o

ve suggested

switching m

nding on the

ayer of ZTO

e and adhesio

ng [27].

ates the I-V c

cross bar stru

bias was app

ectrode, a lin

on Al/ZTO/P

d that the int

material can s

e metal top e

at the top in

on layer into

characteristic

uctures. For

plied on the t

near increase

Pt structure.

terfacial reac

strongly influ

electrode, thi

nterface regio

o the oxide f

cs of an Al/Z

all measure

top electrode

e in current w

ctions betwe

uence the I-V

is process ca

on. Likewise

film can sign

ZTO/Pt devi

ments the bo

e. When a ne

was obtained

een metal

V characteris

an result in t

e, the diffusi

nificantly

ice and the in

ottom electro

egative volta

d and at a cer

92

stics

the

ion

nset

ode

age

rtain

Page 109: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

93

voltage there was a drastic increase in current as the device transitions from the initial

HRS to the LRS. This is the SET process (device switched “on”) and the voltage at which

this transition takes place is the SET voltage (VSET). In contrast, when a positive voltage

was applied to the top electrode, when the device is in the LRS, there was a transition

back to the HRS. This transition is the RESET process (device switched “off”), and the

voltage at which this transition takes place is the RESET voltage (VRESET).

To avoid electrical breakdown of the devices, the compliant current (CC) was

used during the SET process prior to performing the I-V measurements. We found that a

gentle forming process was required to obtain stable bipolar switching characteristics.

During the forming process, the limiting CC was slowly increased in steps from 100 nA

to 350 µA. We continued ramping up the CC until the devices switched from its initial

unipolar to bipolar switching. For these studies the forming voltage was relatively low

and the value was maintained close to the SET voltages for successive cycles to obtain

stable switching of the devices. Prior studies have also found that stable bipolar switching

could be obtained using low forming voltages and CCs of less than 1 mA [28] [29].

Figure 4.4 shows bipolar resistive switching for more than 30 cycles for a 20 x 20

µm2 Al/ZTO/Pt cross bar cell obtained after an initial gentle forming process. The CC

was set to 350 µA for these measurements. It can be seen that there was significant

variation in VSET while VRESET stayed fairly constant.

Page 110: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Fim

F

d

ar

w

el

el

ot

igure 4.3: Bmage of devi

The re

igure 4.4. W

ecreases wit

rea filament

with cell area

lectrode - ZT

lectrode area

ther materia

ipolar resistiice structure

esistance cha

We found that

th increasing

conduction

a the limiting

TO interface

a [8]. Simila

ls systems a

ive switchine.

ange (RLRS a

t RLRS was c

g cell area [3

is the propo

g conduction

e, or to non-c

ar scaling beh

as well [11][1

ng in ZTO RR

and RHRS) wi

constant with

0]. Typicall

osed conduct

n mechanism

contacting m

havior for R

15][17].

RAM crossb

ith the cell a

h increasing

ly when RLR

tion mechani

m is related to

multi-filamen

RLRS and RHR

bar device; in

area is plotte

cell area wh

RS doesn’t ch

ism. Since R

o interfacial

nt arrays that

RS has been o

nset shows a

d in the inse

hile RHRS

hange with c

RHRS does ch

effects at th

t scale with

observed for

94

an

et of

cell

hange

he

Page 111: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Fsc

I

b

su

re

d

P

I-

igure 4.4: Bchematic of

In ord

versus log V

oth LRS and

uggesting Oh

egion of HR

etermine the

oole-Frenke

-V data and t

ipolar resistithe device st

der to better u

V for the LR

d HRS (V <

hmic conduc

S (V > VRES

e current con

el and Schott

the followin

ive switchintack and dep

understand c

S and HRS a

VRESET) a lin

ction. As sho

SET) has two

nduction mec

tky emission

ng equation [

ng in ZTO RRpendence of

carrier transp

as shown in

near increase

own in the in

linear regim

chanism in t

n. Poole-Fren

[31],

RAM crossbRLRS and RH

port in these

Figure 4.5. A

e with a slop

nset of Figur

mes in the ln

the high volt

nkel emissio

bar device; in

HRS on cell a

e devices we

At the low v

pe of ~1 is ob

re 4.5, the hi

(I/V) versus

tage region w

on can be eva

nset shows aarea.

have plotted

voltage regio

bserved

igh voltage

s V1/2 plot. T

we consider

aluated using

95

a

d log

on of

To

both

g the

Page 112: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

96

ln( / )~[( ) ] where q is electric charge, d is thickness of film, εr is dynamic dielectric constant and ε0 is

permittivity of free space, kB is Boltzmann’s constant and T is the absolute temperature.

From the slopes of ln (I/V) Vs V1/2, the values for εr can be estimated [31].

Also shown in the inset of Figure 4.5, the high voltage region of HRS (V >

VRESET) has two linear regimes in the ln (I) versus V1/2 plot. Schottky emission can be

evaluated with the I-V data and the following equation,

ln( )~[( ) ] 2

From the slopes of ln I Vs V1/2, the values for εr can also be estimated [32][33].

Table 4.1 gives the experimentally determined values for the optical dielectric constant

(εr) of ZTO, which was calculated using slopes (S1 and S2) assuming either Schottky or

Poole-Frenkel emission at the high voltage regions (V > VRESET) of HRS. For

comparison, the value of optical dielectric constant (εr,o) for ZTO was found to be ~ 4

using the refractive index (n=2) of the ZTO films obtained from ellipsometry and using

the relation n= εr,o1/2 [34][35].

Page 113: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

Fthv

Tuhw

igure 4.5: Ohe insets shooltage region

Region o

S

S

Table 4.1: Exsing slopes (igh voltage r

was determin

Ohmic conduow plots for Sns (V > VRE

of analysis

S1

S2

xperimental v(S1 and S2) regions (V >

ned to be ~ 4

ction at low Schottky em

SET) of HRS

values for opof Schottky

> VRESET) of from spectr

voltage regimission and P

.

εr Schottk

0.78 ± 0.4

0.12 ± 0.

ptical dielectand Poole-FHRS. The o

roscopic ellip

ions of LRS Poole – Fren

ky

4

1

tric constantFrenkel condoptical dielecpsometry.

and HRS (Vnkel emission

εr Poo

5.6

0.5

t (εr) for ZTOduction mechctric constan

V < V RESET)n for the high

ole-Frenke

65 ± 2.5

55 ± 0.4

O calculatedhanism at th

nt εr,o for ZTO

97

) and h

l

d he O

Page 114: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

98

As mentioned above the slope changes from one regime (S1) to another (S2) whether the

data was plotted ln (I) versus V1/2 or ln (I/V) versus V1/2, although S1 occurs over a wider

range of data. Changes in slope in the high voltage regime have also been observed in

prior studies [36]. For Schottky emission the calculated values (with T = 298 K and d =

50 nm) for εr were significantly smaller than εr,o for ZTO obtained from ellipsometry. For

Poole-Frenkel emission the value for εr obtained from region S1 gave a value fairly close

to εr,o for ZTO, however the value for εr obtained from region S2 was significantly lower

than εr,o. Since the S1 covers a wider range of data, we propose that Poole-Frenkel

emission was the dominant conduction mechanism for the high voltage regime of the

HRS. It has been shown in the literature that Poole-Frenkel emission dominates for oxide

films greater than 10 nm thick , whereas Schottky emission dominates for oxide films

less than 10 nm thick [33][37].

Figure 4.6 shows the statistical distribution of VSET and VRESET for more than 30

switching cycles. The values for mean of VSET and VRESET were determined to be -1.97

and 0.47 with standard deviations of 0.57 and 0.34 , respectively. These results suggest

that stable and uniform distribution for VSET and VRESET could be obtained for ZTO based

RRAM.

Page 115: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

F

d

sw

gr

v

v

sh

sh

d

igure 4.6: St

enotes mean

Figure

witching cyc

reater than 1

olatility of th

oltage of 0.1

hown in Figu

The v

how any deg

ata retention

tatistical dist

n and σ deno

e 4.7 shows

cles. Despite

104 was obta

he ZTO RRA

1 V after var

ure 4.8.

alues for RH

gradation dur

n.

tribution of S

otes standard

the change i

e the fluctuat

ained which i

AM, retentio

rious lengths

HRS/RLRS wer

ring the tests

SET and RE

d deviation.

in RHRS and

tions of RHRS

is suitable fo

on measurem

s of time to o

e greater tha

s. This sugge

ESET voltage

RLRS with re

S, a resistanc

or most appl

ments were p

obtain the va

an 104 for lon

ests that the

es for 30 cyc

espect to the

ce ratio (RHR

lications. To

performed w

alues for RHR

nger than 10

ZTO RRAM

cles where µ

number of

RS/RLRS) of

test the non

with a read

RS and RLRS a

04 sec and did

M has excell

99

µ

n-

as

d not

lent

Page 116: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

F

F0

igure 4.7: R

igure 4.8: R.1 V.

RLRS and RHR

Retention cha

S over 30 res

aracteristics o

sistive switc

of ZTO mem

ching cycles.

mory device

.

taken for a r

read voltage

100

e of

Page 117: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

101

The proposed bipolar resistive switching model for the Al/ZTO/Pt cross bar

memory cell will be discussed below. The devices were initially in the HRS due to the

inclusion of oxygen during ZTO sputter deposition process, which limits the number of

oxygen vacancies, as well as reducing the carrier concentration in the ZTO. ToF-SIMS

suggests that an insulating AlOx interface layer was formed by a redox reaction between

Al and ZTO at the interface which is expected due to the enthalpies of formation for

Al2O3, ZnO, and SnO2 [38]. This interfacial redox reaction results in the formation of

oxygen vacancies and metal cation interstitials at the ZTO interface leading to a higher

carrier concentration.

During the forming process, when a negative voltage was applied to the Al top

electrode localized conductive filaments may be formed between the top and bottom

electrodes by the drift of oxygen vacancies (Vo2+) or metal interstitials (e.g., Zn2+, Al3+,

Sn4+, etc.) towards the top electrode, or by the drift of O2- ions towards the bottom

electrode. It may also be possible that the AlOx layer becomes more conductive due to the

migration of O2- ions from the AlOx layer and into the ZTO layer. It is the accumulation

of these defect species that forms the conductive filaments resulting in switching to the

LRS [14]. We also found that the device did not have stable resistive switching when the

top Al electrode was grounded and the voltage was applied to bottom electrode. This

suggests that the redox reaction at the Al/ZTO interface may be important for the

switching observed in our devices.

Page 118: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

102

Alternatively the devices can be returned to the HRS by application of a positive

voltage at the Al electrode (RESET process). The switching to the HRS may be due to

reduction/oxidation reactions that cause the dissolution of filaments near the Al/ZTO

interface layer and the resulting drift of the defect species discussed above. It is also

possible that during the SET process (V<0), that devices switch from HRS to LRS due to

the transport of O2- ions from the AlOX interface layer into the ZTO films and likewise

for the RESET process (V>0) devices switch back to HRS due to the transport of O2- ions

from the ZTO films into the AlOX interface layer [39][40]. Further studies on the role of

Al intrinsic cation and oxygen vacancy drift need to be performed to better understand

the switching mechanisms.

4.4 Conclusion

In conclusion RRAM devices based on sputter deposited ZTO have been investigated for

non-volatile memory applications. The ZTO films were found to remain amorphous even

after annealing up to 600 °C with the Zn/Sn ratios of 1.8. The as-deposited amorphous

ZTO based RRAM devices had stable bipolar switching characteristics with a large

RHRS/RLRS ratio > 104 and the HRS and LRS were found to be stable for retention times >

104 sec. The driving mechanism behind resistive switching was proposed to be due to

combination of bulk effect (formation and dissolution of filamentary conduction paths)

and interface effect (redox reactions at the Al/ZTO interface) although further

investigations are required to determine the exact mechanism.

Page 119: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

103

4.5 References

[1] W.W. Zhuang, W. Pan, B. D. Ulrich, J. J. Lee, L. Stecker, A. Burmaster, D. R. Evans, S.T. Hsu, M. Tajiri, A. Shimaoka, K. Inoue, T. Naka, N. Awaya, A. Sakiyama, Y. Wang, S.Q. Liu, N.J.Wu and A. Ignatiev, “Novel Colossal Magnetoresistive Thin Film Nonvolatile Resistance Random Access Memory (RRAM)”, in IEDM Tech. Dig., 2002, pp. 193-196.

[2] G. Baek, M. S. Lee, S. Seo, M. J. Lee, D. H. Seo, D.-S. Suh, J. C. Park, S. O. Park, H.

S. Kim, I. K. Yoo, U-In Chung and I.T. Moon, “Highly Scalable Non-volatile Resistive Memory using Simple Binary Oxide Driven by Asymmetric Unipolar Voltage Pulses”, in IEDM Tech. Dig., 2004, pp. 587-590.

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CHAPTER 5 - CONCLUSIONS AND RECOMMENDATIONS FOR FUTURE WORK

5.1 Conclusions

In this thesis, TFTs with amorphous ZTO as a channel layer was demonstrated

successfully. The effect of both deposition and post annealing conditions on film

structure, composition, surface contamination, and TFT device performance were

studied. The XRD results proved that films were amorphous even after annealing at 600

°C. The RBS and XPS studies on the ZTO thin films indicated that the film stoichiometry

was close to the target stoichiometry of Zn2SnO4.The electrical test results on ZTO films

using TFT test structures indicated that mobilities as high as 17 cm2 V-1 s-1 and a high

value for drain current ON-OFF ratio could be obtained for depletion mode devices

suitable for practical applications. We also found that with changes in deposition

conditions and annealing temperature we can control the electrical properties of the films

where insulating, semiconducting, or conducting ZTO films could be obtained.

RRAM devices based on amorphous ZTO have been investigated for non-volatile

memory application. The as-deposited amorphous ZTO based RRAM devices exhibited

stable bipolar switching characteristics with a large RHRS/RLRS ratio > 104 which was

stable for long retention times of more than 104 sec The driving mechanism behind

resistive switching is proposed to be due to combination of bulk effect (formation and

rupture of filamentary conduction paths) and interface effect (redox reactions at the

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108

Al/ZTO interface) although further investigations are required to determine the exact

mechanism.

5.2 Recommendations for future work

Though, we were able to achieve stable bipolar resistive switching with sputter

deposited amorphous ZTO material system, the mechanism behind the resistive switching

needs further investigation. A thorough understanding of the role of interface AlOx in

device switching is necessary to determine if the switching is due to changes at the

interface. For these studies, SIMS depth profiling can be performed with the devices at

various switching conditions and focus on how the signal of ions at the Al/ZTO and

ZTO/Pt interfaces are modified with different device conditions. In addition, conductive

atomic force microscopy (CAFM) or Kelvin probe force microscopy (KPFM) studies on

ZTO RRAM after removal of the top electrode can be used to determine if the driving

mechanism behind resistive switching supports conductive filament model or the

interface model for switching.

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109

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Appendix: Sol-gel chemistry for zinc tin oxide (ZTO)

In order to make ZTO films by sol-gel method, zinc chloride ZnCl2 and tin oxide (SnO2)

powders were purchased from Alfa Aesar and used as starting materials. Since the SnO2

is very resistant to several solvents, SnO2 was converted to tin iodide which is also called

stannic iodide (SnI4) which readily dissolved in non-polar solvents. SnI4 is comparatively

expensive when purchased directly. So, concentrated hydriodic acid (HI) ACS grade,

(47%, stab. with 1.5% hypophosphorous acid) purchased from Alfa Aesar was used to

convert the SnO2 to SnI4. 0.1553 g of stannic oxide was added to the 3 ml of HI in a

reaction vessel with a magnetic stirrer. The reaction vessel was kept on a hot plate and at

about 90-100 °C, there was constant boiling of hydriodic acid and the reaction started.

The reaction vessel was closed with a watch glass. With the successive addition of HI

with specific time intervals the reaction was complete in less than 20 min. The end of

reaction was marked by formation of orange-red stannic iodide and on the walls of the

reaction vessel it appeared as a yellow to orange colored sublimate.

The reaction could be,

The excess HI along with non-dissolved tin oxide was separated from newly formed

stannic iodide by centrifugation. To remove water and excess acid the extracted SnI4

powder was dried in a desiccator filled with calcium chloride, metallic copper and

potassium hydroxide.

Page 141: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

T

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Page 142: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

p

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T

st

an

un

F

w

p

T

µ

F

T

an

late at 85 °C

pin rate of

nnealed at 6

The thicknes

tudies with t

nnealing up

nwanted ZT

inally the TF

with a devic

atterned by

The width/len

µm/100 µm.

igure A. 2: B

The TFTs we

nalyzer. For

C for 5 min. T

3500 rpm a

600 °C in a t

s of films w

the sputter d

to 600 °C.

TO was rem

FT devices w

ce stack as

depositing ~

ngth (W/L) r

Bottom gate

ere tested us

r these mea

The solution

and spin tim

tube furnace

was found to

eposited ZT

The ZTO w

moved using

were formed

shown in F

~500 nm of

ratios of the

TFT test str

sing probe st

asurements

n was finally

me of 30 se

e with a ram

o be 50 nm

O proved th

was patterne

oxalic acid

d using the so

Figure A2.

Al via therm

fabricated d

ructure.

tation with A

the drain c

y spin coated

ec to form t

mp rate of 10

confirmed f

hat ZTO film

ed using ne

(0.3 M) etc

olution proce

The source

mal evaporat

devices were

Agilent 415

current (ID)

d on SiO2/Si

thick films.

0 °C/min to

from ellipso

ms were amor

gative photo

ch which to

essed ZTO a

e and drain

tion through

e 1000 µm/2

5C semicon

and gate c

substrates w

The films

form ZTO f

ometry. The

rphous even

olithography

ook about 4

as a channel

electrodes

h a shadow m

200 µm and

nductor param

current (IG)

126

with a

were

films.

prior

n after

y and

min.

layer

were

mask.

1000

meter

were

Page 143: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

m

d

T

ch

m

F

O

is

A

measured wh

ouble sweep

The ZTO fi

haracteristic

mobility (µavg

igure A. 3: T

One recomm

sotopically e

A4 shows the

hile the gate

p mode whe

films were

s of the TF

g) was found

Transfer cha

mended futur

enriched Zn

e device stac

to source v

ere the drain

semiconduc

FT test struc

d to be ~ 0.15

aracteristics o

re work cou

and Sn prec

ck that can be

voltage (VGS

n to source v

cting which

cture as show

5 cm2/V-s.

of the solutio

uld be using

cursors to pe

e used for di

S) was scann

voltage (VD

h can be p

wn in Figur

on processed

g solution pr

erform diffu

iffusion stud

ned from -20

S) was held

proved from

re A3. The

d ZTO TFT.

rocessed ZT

sion studies

dies.

0 V to 20 V

constant at

m the ON

value of av

TO formed u

in SIMS. F

127

V in a

1 V.

-OFF

erage

using

Figure

Page 144: Title: Evaluation of Amorphous Oxide Semiconductors for Thin Film

F

T

su

is

aw

is

co

io

igure A. 4: D

The as-depos

ubjected to a

sotopically l

way from th

sotopes, by p

oncentration

ons (O2-) or m

Device struc

sited films c

annealing un

abeled 68Zn,

he sputtered

performing a

n of Zn, Sn

metallic ions

cture for diffu

can be stack

nder labeled

, 112Sn or 18O

d ZTO film

a depth prof

and O speci

s (m+) cause

fusion studie

ked with the

oxygen (18O

O ions from

ms. In SIMS

file analysis

ies can help

s the resistiv

es using SIM

e above stru

O). This ann

m the solution

is very sen

on this dev

p to confirm

ve switching

MS.

ucture and t

nealing can c

n processed

nsitive towa

vice stack an

m if the mov

g in RRAM.

then they ca

cause diffusi

d ZTO towar

ards detectio

nd monitorin

ement of ox

128

an be

ion of

rds or

on of

ng the

xygen


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