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INTRODUCTION Mecca Engineering Company is a Pakistan based ISO 9001:2008 Certified Engineering and Commercial Organization, established in the year 1993, actively involved in Engineering and Marketing; our staff members have experience of 25 to 30 years in Servicing, Engineering and Marketing. Today the company employs are 15 in such diverse activities in the field of instrumentation & control such as Engineering, Contracting, Field Erection, Maintenance, Commissioning and Supply. The highly specialized nature of these activities imposes exact demand on both the Company’s Work Force and The Management. We fulfill these by exercising stringent quality controls over its operation, resources, and services. We feel this diversity gives us a better understanding of the overall environment in which we operate. On the industrial side we cater Power Plants, Electrical Utilities, Iron and Steel Making, Petroleum Refining and Distribution, Gas Production and Transmission, Fertilizers, Sugar, Chemical, Pharmaceutical, Cement Plants etc.
COMPANY ACTIVITIES MEC involves in five major areas of activities. Each activity has independent and distinct functions within the company and supports other field to provide a totally integrated approach. Engineering, Installation & Commissioning services backup sales of International products, while maintaining their specialized role in specific areas. 1. Product Supply 2. Engineering 3. Installation and Commissioning Services 4. Maintenance and Repair Services 5. Calibration Services 1. PRODUCT SUPPLY Mecca offers wide range of products from Industrial Instrumentation and accessories to plant wide control and monitory system. We are authorized representative/ agent in Pakistan of World Leading Instrumentation & Control Companies i.e. “YOKOGAWA”, “DRESSER MASONEILAN”, “DRESSER CONSOLIDATED”, “ HONEYWELL –FSG ” AND “SIMER”. INDUSTRIAL INSTRUMENTATION
Distributed and Conventional Control System.
SCADA Systems.
Burner and Burner Management System.
Flow Monitoring & Measurement Systems.
Oil Terminal Automation Systems.
Water Quality Measurement and Control Systems.
Process Analyzers.
Steam and Compressed Air Systems.
2. ENGINEERING MEC Engineering services form an integral part of our major activities. These cover various fields in Mechanical and Electrical Engineering with special emphasis on Instrumentation services for industrial system. INDUSTRIAL INTRUMENTATION AND CONTROL
Instrumentation surveys and preparation of feasibility reports on the control requirements of the industries.
Designing/ Development of piping and instrumentation diagrams (P&ID) and detail engineering to implement monitoring and control system for different industrial sectors.
Development of instruments specification.
Detailed engineering and installation of high tech equipments including instrument air distribution system design, preparation of cable/conduit routing and wiring diagram.
ENERGY MANAGEMENT
Assessment of process and equipment efficiencies.
Process recommendation for process equipment’s modification with cost effectiveness and payback analysis.
Design of instrumentation to monitor and control conventional and renewable Energy Systems. 3. INSTALLATION AND COMMISSIONING SERVICES MEC provides a full range of services in terms of consultancy, installation, commissioning, repairing, servicing and maintenance either installing a single instrument or large scale instrumentation projects or carrying out complete installation of Electrical systems. MEC staff members are highly qualified and skilled; they are experienced with multinational services companies such as ANSALDO (ITALY), MERUBENI (JAPAN), GIBBS & HILLS (USA), CLOUGH ENGINEERING GROUP (AUST) on different projects in Pakistan and capable of commissioning, servicing and maintaining industrial instrument control and electrical equipment. INDUSTRIAL SYSTEM
Site Layout study and preparation.
Fabrication of instruments piping, mounting stand, supports and impulse lines.
Cable laying / conduit routing, panel installation and field JB’s etc.
Installation of impulse lines, field instruments, cables, cable raceway, laying and termination of cables.
Installation of control & marshalling panels racks and relay cabinets.
Testing of cables, function, testing/calibration of instruments, configuration of control system diagnostic routine testing and commissioning.
Complete Engineering from Hybrid to Distributed Control Systems.
4. MAINTAINENCE & REPAIR SERVICES MEC provides extensive service capabilities for trouble shooting and repairs for electrical, pneumatic and digital instrumentation. These services are available on time, contract and on call basis. TRAINING MEC provides onsite operator training on instrumentation & control system. This training includes calibration, configuration and routine operations. Special training programs are conducted on customer request, either at the customer/Mecca Premises. 5. CALIBRATION SERVICES MEC provides calibration services to almost every industrial sector in Pakistan i.e. Sugar Industry, Cement Industry, Oil & Gas Sector, Textile Industry, Pharmaceutical Industry, Steel Industry etc. We have latest technological and precise test instruments, and these highly specialized test instruments are being calibrated from Singapore. Our team of professional engineers gives calibration services to our valuable customers according to their industry requirements. For Pharmaceutical Industry we have specialized instruments for Validation Process of the Sterilizers/ Autoclaves with trends and comprehensive log reports according to customer requirements. Similarly, for Textile Industry we design and install Energy Management System in order to monitor and evaluate the performance/ efficiency of boiler and individual machines for Steam, Gas and Water utilization.
TEST EQUIPMENT LIST
S. No. Instrument Name Make
1 Digital Multi‐Function Calibrator DRUCK
2 Manometer De Precision PREMIER
3 Temperature Calibrator TEK KNOW
4 Multi‐loop Calibrator JOFRA
5 K / J Thermometer FLUKE
6 True RMS Digital Multimeter FLUKE
7 True RMS Digital Multimeter FLUKE
8 Hand Tachometer LINE SEIKI
9 Pressure Test Gauge SOR
10 Measuring Jugs AZLON‐UK
11 Dead Weight Tester BUDENBERG
12 Dead Weight Tester BOLONGA ITALY
13 Decade Resistance Box GENERAL
14 Pressure Test Gauge WIKA
15 Digital Vernier Caliper ELORA GERMANY
16 Digital Hygrometer AZ‐HT‐02
17 Pressure Test Gauge B / 14061A
18 Pressure Test Gauge BUDENBERG
19 Pressure Test Gauge USG
20 Vacuum Test Gauge ASHCROFT
MAJOR CUSTOMERS EXPLORATION COMPANIES
BHP Billiton (Pakistan) Pty. Limited
BP Pakistan Exploration & Production Inc.
Eni Pakistan Limited
Mari Gas Company Limited
MOL Pakistan Oil & Gas Company B.V.
Oil & Gas Development Company Limited
OMV (Pakistan) Exploration G.m.B.H.
Pakistan Oilfields Limited
Pakistan Petroleum Limited
POWER COMPANIES
Karachi Electric Supply Corporation
Jamshoro Power Company Limited
Lalpir (Pvt.) Limited/ Pak Gen (Pvt.) Co.
Fauji Kabirwala Power Company Limited
International Power Global Limited
Kot Addu Power Company
Rousch (Pakistan) Power Limited
Orient Operating Company (Pvt.) Limited
Tapal Energy (Private) Limited
REFINERIES
National Refinery Limited
Pakistan Refinery Limited
BYCO Petroleum Pakistan Limited
Pak‐Arab Refinery Limited
Attock Refinery limited
OIL FIELD SERVICES
Asia Petroleum Limited
Descon Engineering Limited
Etimaad Engineering (Private) Limited
Descon Integrated Projects (Pvt.) limited
Presson Descon International (Pvt.) Ltd.
Enar Petrotech Services (Pvt.) limited
OIL & GAS MARKETING COMPANIES
Chevron Pakistan Limited
Pakistan State Oil Company Limited
Shell Pakistan Limited
Total Parco Pakistan Limited
Sui Southern Gas Company Limited
Sui Northern Gas Company Limited
FERTLIZER COMPANIES
Fauji Fertilizer Bin Qasim Ltd.
Fauji Fertilizer Co. Ltd., Goth Machi
Fauji Fertilizer Co. Ltd., Mirpur Mathelo
Engro Fertilizers Limited
AGRITECH Limited
Pakarab Fertilizers Limited
Fatima Fertilizer Company Limited
SUGAR COMPANIES
Al‐Abbas Sugar Mills Limited
Al‐Noor Sugar Mills Limited
Dewan Sugar Mills Limited
Habib Sugar Mills Limited
Indus Sugar Mills (Pvt.) Limited
Khairpur Sugar Mills Limited
Kiran Sugar Mills Limited
Matiari Sugar Mills Limited
Mehran Sugar Mills Limited
Mirza Sugar Mills Limited
Sanghar Sugar Mills Limited
Shahmurad Sugar Mills Limted
Shahtaj Sugar Mills Limited
Sindh Abadgarh Sugar Mills
PHARMACEUTICAL COMPANIES
Bosch Pharmaceutical (Pvt.) Limited
Brookes Pharmaceutical (Pvt.) Limited
Hilton Pharmaceuticals
Macter International Limited
Nabi Qasim Industries Limited
Surge Laboratories Limited
Abbott Pakistan Limited
Epoch Pharmaceutical
Gelcaps (Pvt.) Limited
Geofmen Pharmaceutical
Indus Pharmaceutical Limited
Novartis Pharmaceuticals Limited
Ali Gohar Pharmaceuticals
CHEMICALS COMPANIES
LOTTE Pakistan PTA Limited
Engro Polymer & Chemicals Limited
Dawood Hercules Chemicals Limited
Dewan Salman Fibre Limited
ICI Soda Ash Pakistan Limited
ICI Polyester Fibre Business
Unilever Pakistan Limited
TEXTILE COMPANIES
Afroze Textile Industries
Al‐Karam Textile Mills Limited
M. Farooq Textile Mills
Popular Fabrics (Pvt.) Limited
Yunus Brothers Limited
Qassim Textile (Pvt.) Limited
Al‐Abid Textile Mills Limited
Denim Textile Mills
Gul Ahmed Textile Mills Limited
CEMENT COMPANIES
Power Cement Limited
Thatta Cement Limited
Attock Cement Limited
Lucky Cement Limited
STEEL COMPANIES
Pakistan Steel Mills Limited
Peoples Steel Mills Limited
Razzaque Steel Mills Limited
AUTOMOBILE COMPANIES
Indus Motor Company Limited
Hinopak Motors Limited
Fateh Motors Limited
FOOD & BEVERAGES COMPANIES
Dalda Foods (Pvt.) Limited
Sufi Vegetable Oil & Ghee Mills
Punjab Beverages Co. (Pvt.) Limited
PROJECTS COMPLETED
UTP Turk Gas Field Project.
Complete erection, installation and commissioning of instrumentation and control products.
ZTE CHINA Telephone Exchange Project.
Complete earthing systems (Turnkey Project).
SSGC Moseley Project.
Complete installation and commissioning of block valves, gas chromatograph and control system.
Installation of Flow Boss, Smart Multivariable Pressure & Temperature Transmitters.
Installation of SCADA system, at their several remote locations.
Hubco Power Plant.
Supply of Hydra step (Boiler Level Control)
Erection, installation and commissioning of all four Boilers Level Control System.
Al‐ Abbas Sugar Mills, Distillery Project I & II.
Supply of complete instruments including DCS and field instrumentation.
Complete electrical work with material.
Erection, installation and commissioning of whole plant electrical and instrumentation package.
Al‐Abbas Industries, Ferro Alloy Plant.
Complete reverse engineering.
120 Ton Boiler / Turbine and Furnace Automation.
Supply of Honeywell Modular Control System (UMC800) and complete field instrumentation for Boiler and Turbine.
Erection, installation and commissioning of complete plant (Electrical and Instrumentation).
Al‐Abbas Industries, Medium Density Fibre Plant.
80 Ton Boiler Automation.
Supply of Honeywell Hybrid Control System (HC900) with complete field instrumentation for Boiler.
Erection, installation and commissioning of complete plant (Electrical and Instrumentation).
Al‐Abbas Industries / Gas Professional Pvt. Ltd CO2 Plant. Erection, Installation and commissioning of Complete Plant Instrumentation.
Re‐Engineering on Alan Bradley PLC’s SLC501 AND 505.
Hamza Vegetable Oil Mills Ltd.
Fact Finding, designing and preparation of as‐built drawings.
Supply of complete instrumentation & control.
Erection, installation and commissioning of complete plant.
Bosicor Pakistan Ltd. ( Oil Refinery 30000 B/D )
Refurbishment of complete plant instrumentation & control.
Erection, installation and commissioning of complete refinery instruments.
Maintenance contract (14 months).
Boiler Automation (supply, installation and commissioning) of 20, 40, and 80 Ton Boilers.
Al‐Noor Sugar Mills Ltd.
Dewan Sugar Mills Ltd.
Mehran Sugar Mills Ltd.
Shahmurad Sugar Mills Ltd.
Abadgar Sugar Mills Ltd.
Shahtaj Sugar Mills Ltd.
Khairpur Sugar Mills Ltd. And many more. Shahmurad Distillery Project.
Complete instrumentation & control (Turnkey Project).
Erection, installation and commissioning of complete plant.
Shahmurad Sugar Mills Boiler Automation (HC900 with Plantscape Vista).
Supply of Honeywell Hybrid Control System (HC900) with Plantscape Vista Supervisory Software.
Supply of Honeywell field instruments.
Complete erection, installation and commissioning of field instrumentation and control system.
Control System engineering and training.
Shahmurad Ethanol De‐hyderation Plant
Supply of Honeywell Hybrid Control System (HC900) with Experion Vista Supervisory Software.
Supply of Honeywell field instrumentation and control valves.
Complete erection, installation and commissioning of field instrumentation and control system.
Control System engineering and training.
Matol Distillery Project.
Complete instrumentation & control (Turnkey Project).
Erection, installation and commissioning of complete plant.
Macter International Pharmaceuticals.
Supply of Allen Bradley PLC.
Field instrumentation engineering, installation, calibration and commissioning.
Yunus Brothers Limited. Energy Management System, Includes:
Supply of Honeywell Modular Control System (UMC800).
Field instrumentation engineering, installation, calibration and commissioning.
Popular Fabrics (Pvt.) Limited Energy Management System, Includes:
Supply of Honeywell Modular Control System (UMC800).
Field instrumentation engineering, installation, calibration and commissioning.
Unilever Walls Ice Cream Project.
Complete erection, installation and commissioning of field instrumentation.
Pinnacle Distillery Automation Project.
Converted existing PLC System to Honeywell HC900 with Honeywell Experion Vista.
Complete erection, installation and commissioning of field instrumentation and control system.
Control System engineering and training.
Fatima Fertilizer Company, Cable Re‐routing Designing.
Electrical and instrumentation cable re‐routing of Ammonium Nitrate Plant.
Electrical and instrumentation cable re‐routing of Calcium Ammonium Nitrate Plant.
Electrical and instrumentation cable re‐routing of Nitric Acid Plant. 2013 ON GOING PROJECT WITH YOKOGAWA: Hunza Sugar Mills, Distillery, EDU, Biogas and Boiler Automation Project. Supply of Yokogawa Centum VP‐V5 State of the Art DCS. Supply of Yokogawa field instrumentation and GE Masoneilan control valves. Complete erection, installation and commissioning of field instrumentation and control system. Control System engineering and training. Chashma Sugar Mills, Distillery, Biogas and Boiler Automation Project. Supply of Yokogawa Centum VP‐V5 State of the Art DCS. Supply of GE Masoneilan control valves. Complete erection, installation and commissioning of field instrumentation and control system. Control System engineering and training. Benz Maize Automation Project. Supply of Yokogawa Centum VP‐V5 State of the Art DCS. Supply of Yokogawa field instrumentation and GE Masoneilan control valves. Complete erection, installation and commissioning of field instrumentation and control system. Control System engineering and training. JDW – GSM Co Gen Power Plant Automation Project. Supply of Yokogawa Centum VP‐V5 State of the Art DCS. Supply of Yokogawa field instrumentation. Complete erection, installation and commissioning of field instrumentation and control system. Control System engineering and training. JDW – USM Co Gen Power Plant Automation Project. Supply of Yokogawa Centum VP‐V5 State of the Art DCS. Supply of Yokogawa field instrumentation. Complete erection, installation and commissioning of field instrumentation and control system. Control System engineering and training.