TM 11-5810-292-13&P Supersedes Copy Dated 25 August 1987 ... · tm 11-5810-292-13&p safety steps to...

TM 11-5810-292-13&PSupersedes Copy Dated

25 August 1987technical manual

OPERATOR'S, UNIT ANDDIRECT SUPPORT MAINTENANCE

for

GENERAL PURPOSETAPE READER KOI-18

(NSN 7025-01-026-9620)

ELECTRONIC TRANSFERDEVICE KYK-13(NSN 5810-01-026-9618)

NET CONTROL DEVICEKYX-15/15A(NSN 5895-01-026-9619)(NSN 5810-01-095-1312)

Protective marking is in accordance withparagraph 3-200, exemption 3a, AR 340-17

Destroy by any method that will preventdisclosure of contents or reconstruction of thedocument.

EQUIPMENT DESCRIPTIONPage 1-5

OPERATING INSTRUCTIONSPage 2-6

SERVICE UPON RECEIPTPage 4-1

UNIT PMCSPage 4-9

UNIT TROUBLESHOOTINGPage 4-10

UNIT MAINTENANCEPROCEDURESPage 4-10

DS TROUBLESHOOTINGPage 5-1

DS MAINTENANCEPROCEDURESPage 5-4

Headquarters, Department of the Army, MAY 1989

FOR OFFICIAL USE ONLY

TM 11-5810-292-13&P

TRICHLOROTRIFLUOROETHANE

Adequate ventilation should be provided while usingTRICHLOROTRIFLUOROETHANE. Prolonged breathing of vapor should be

avoided. The solvent should not be used near heat or open flame; the products ofdecomposition are toxic and irritating. Since TRICHLOROTRIFLUOROETHANE

dissolves natural oils, prolonged contact with the skin should be avoided. Whennecessary, use gloves which the solvent cannot penetrate. If the solvent is taken

internally, consult a physician immediately.

For artificial respiration or flushing of eyes, see FM 21-11.

Use of demolition materials can cause injury or death. Get to know the rules of FM5-25.

MERCURY FILL BATTERY

Under excessive heat, mercury fill batteries are likely to explode and spreadmercury contamination. Sufficient heat to cause an explosion may be generated

by accidental shorting or by incineration. Care should be exercised in usingmercury batteries to prevent accidental shorting. Mercury batteries shall be

disposed of as specified in current operating procedures.


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SAFETY STEPS TO FOLLOW IF SOMEONE IS THE VICTIM OF ELECTRICALSHOCK

DO NOT TRY TO PULL OR GRAB THE INDIVIDUAL

IF POSSIBLE, TURN OFF THE ELECTRICAL POWER

IF YOU CANNOT TURN OFF THE ELECTRICAL POWER, PULL, PUSH, ORLIFT THE PERSON TO SAFETY USING A WOODEN POLE OR A ROPE ORSOME OTHER INSULATING MATERIAL

SEND FOR HELP AS SOON AS POSSIBLE

AFTER THE INJURED PERSON IS FREE OF CONTACT WITH THE SOURCEOF ELECTRICAL SHOCK, MOVE THE PERSON A SHORT DISTANCE AWAYAND, IF REQUIRED, IMMEDIATELY START ARTIFICIAL RESUSCITATION

FOR OFFICIAL USE ONLYa

5

1

2

3

4

5

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STATIC ELECTRICITY

Get To Know It - because when it gets on semiconductor devices it'll ZAP’em for sure. It can certainlyDEGRADE and even DESTROY your Printed Circuit Boards (PCBs). A discharge as low as 100 to 200Volts will zap a PCB, and it can build up to a level of 39,000 Volts. It's created by the contact andseparation of material. It can be generated by work surfaces, floors, chairs, clothing, paper, work orderholders, packaging material and personnel. Your body can carry a charge up to 4,000 Volts and you'llnever even know it. Here's what you can generate when you're:

• Walking on a carpet - 12,000 to 39,000 VOLTS• Walking across a floor - 4,000 to 13,000 VOLTS• Working at a bench - 500 to 3,000 VOLTS

See Why You Must Protect Us!!Remember - people, plastics, styrofoam, dust, lint, all carry largecharges of static electricity and must not be allowed to touchsensitive semiconductor devices. The static charge can even reachus through test points. To protect us from getting zapped, propergrounding and handling is required. Follow these instructions andmore of us will be available to keep your equipment in service.

1. STORE and TRANSPORT PCBs in conductive materials - not plastic "snow" or plastic trays.2. Do not wear CLOTHING material which can store static electricity, i.e. nylon.3. GROUND yourself, using a WRISTSTRAP as shown below, when unpacking, handling and replacing

PCBs or removing equipment cover.

4. If a GROUNDED BENCH AREA is not available always place PCBs on an antistatic surface mat.The known good PCBs must be removed from the protective packing and immediately installed orplaced on the antistatic surface mat. The replaced PCBs must also be placed on the antistaticsurface mat or immediately placed in protective packaging.

FOR OFFICIAL USE ONLYb

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HEADQUARTERSTECHNICAL MANUAL DEPARTMENT OF THE ARMYNO: 11-5810-292-13&P Washington, D.C., 31 May 1989

OPERATOR'S, UNIT, AND DIRECT SUPPORTMAINTENANCE MANUAL

GENERAL PURPOSE TAPE READER KOI-18(NSN 7025-01-026-9620)

ELECTRONIC TRANSFER DEVICE KYK-13(NSN 5810-01-026-9618)

NET CONTROL DEVICE KYX-15/15A(NSN 5895-01-026-9619)(NSN 5810-01-095-1312)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes, or if you know of a way to improvethe procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes toPublications and Blank Forms) directly to Commander, U.S. Army Communications-ElectronicsCommand, Communications Security Logistics Activity, ATTN: SELCL-NMP, Fort Huachuca, AZ85613-7090. A reply will be furnished to you. For a quicker response, call us at AUTOVON 879-6034.

The technical or operational information in this manual is required solely for official use,therefore, distribution is authorized to U.S. Government agencies only. This determination wasmade on 1 February 1989. Requests from outside the U.S. Government for release of thispublication under the Foreign Military Sales Program must be made to Commander, U.S. ArmySecurity Assistance Center, ATTN: AMSAC-MI/I, 5001 Eisenhower Ave., Alexandria, VA 22333-0001. Requests from outside the U.S. Government for release of this publication under theFreedom of Information Act must be made to Director, National Security Agency, ATTN: S05, FortGeorge G. Meade, MD 20755-6000.

*This manual supersedes TM 11-5810-292-13, 25 August 1987, and the RPSTL portion as pertainsto -30 level of TM 11-5810-292-34P, dated 1 December 1985.

FOR OFFICIAL USE ONLYi

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TABLE OF CONTENTS Page

HOW TO USE THIS MANUAL................................................................................................... iii

CHAPTER 1 INTRODUCTION ...................................................................................... 1-1Section I General Information .................................................................................. 1-1Section II Equipment Description ........................................................................... 1-5

CHAPTER 2 OPERATING INSTRUCTIONS .................................................................. 2-1Section I Description and Use of Operator's Controls and Indicators .......................... 2-1Section II Operator's Preventive Maintenance Checks and Services (PMCS)............... 2-4Section III Operating Instructions............................................................................ 2-6

CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS .......................................... 3-1Section I Lubrication Instructions ............................................................................. 3-1Section II Troubleshooting Procedures ...................................................................... 3-1Section III Maintenance Procedures........................................................................... 3-6

CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS ..................................................... 4-1Section I Repair Parts, Special Tools, Test, Measurement and

Diagnostic Equipment (TMDE), and Support Equipment .............................. 4-1Section II Service Upon Receipt ............................................................................. 4-1Section III Preventive Maintenance Checks and Services (PMCS)........................... 4-9Section IV Troubleshooting Procedures................................................................ 4-10Section V Maintenance Procedures...................................................................... 4-10

CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS ............................... 5-1Section I Repair Parts, Special Tools, (TMDE), and Support Equipment ..................... 5-1Section II Service Upon Receipt................................................................................ 5-1Section III Troubleshooting...................................................................................... 5-2Section IV Maintenance Procedures........................................................................ 5-4

APPENDIX A REFERENCES .........................................................................................A-1APPENDIX B MAINTENANCE ALLOCATION CHART.....................................................B-1APPENDIX C COMPONENTS OF END ITEM LIST AND BASIC ISSUE

ITEMS LISTS ...........................................................................................C-1APPENDIX D ADDITIONAL AUTHORIZATION LIST........................................................D-1APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST....................E-1APPENDIX F REPAIR PARTS AND SPECIAL TOOLS LIST............................................F-1

INDEX............................................................................................................................INDEX-1

FOR OFFICIAL USE ONLYii

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HOW TO USE THIS MANUAL

This manual is broken down into CHAPTERS, SECTIONS, PARAGRAPHS, and APPENDIXES. AnINDEX, placed in the back of the book, is provided to help you find specific tasks or information.

Only main paragraph headings are numbered. Subparagraphs are not numbered. An example is–

2-16. CLEANING

EXTERIOR SURFACE

Remove dust and loose dirt with a soft cloth.

CONNECTORS

Clean all connectors..............................................................................................................................

and

are given as special reminders for:

• Doing your task properly.

• Giving additional and special instructions.

• Protecting your equipment

• Protecting yourself

To find SPECIFIC TASKS/INFORMATION, look in the INDEX. Tasks and information are listedalphabetically and refer you to the page number within the book.

Always read through a complete procedure/task before you actually perform the procedure/task.

FOR OFFICIAL USE ONLYiii

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KOI-18 GENERAL PURPOSE TAPE READER(ON190315)

KYK-13 ELECTRONIC TRANSFER DEVICE(ON190318)

KYX-15/15A NET CONTROL DEVICE(ON190303) (ON274276)

FOR OFFICIAL USE ONLY1-0

TM 11-5810-292-13&P

CHAPTER 1INTRODUCTION

SECTION I. GENERAL INFORMATION

1-1. SCOPE

TYPE OF MANUAL

Operator’s, Unit and Direct Support Maintenance.

MODEL NUMBER AND EQUIPMENT NAME

KOI-18 - General Purpose Tape ReaderKYK-13 - Electronic Transfer DeviceKYX-15/15A - Net Control Device

Hereafter, all references to KYX-15 will also apply to KYX-15A.

PURPOSE OF EQUIPMENT

The Common Fill Devices are used to load and transfer cryptographic keys to compatible COMSECequipment or from one fill device to another.

1-2. MAINTENANCE FORMS, RECORDS, AND REPORTS

Department of the Army forms, records and reports used for equipment maintenance will be those asdirected by DA PAM 738-750, The Army Maintenance Management System (TAMMS).


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1-3. DESTRUCTION OF ARMY MATERIAL TO PREVENT ENEMY USE

AUTHORIZATION. Destruction of equipment, and associated keying materiel and devices, to preventfurther use will be accomplished in accordance with the COMSEC emergency plan for your unit. If timewill not permit implementation of the emergency plan, destruction will be accomplished upon the order ofthe senior person present.

PRIORITIES. In an emergency where it is neither possible to afford continued protection to COMSECmateriel, nor to evacuate it to a secure area, the highest priority must be given to the destruction of keyingmateriel to prevent its falling into unauthorized hands. The general priority for emergency destruction ofCOMSEC materiel is as follows:

• All superseded and currently effective keying materiel. Destruction of keying materiel includeszeroizing all keyed equipment.

• TOP SECRET multiholder keying materiel which is to become effective within the next 30 days.

• SECRET and CONFIDENTIAL multiholder keying materiel which is to become effective within thenext 30 days.

• Sensitive pages of equipment maintenance manuals (or the complete manual).

• Classified printed circuit boards and module boards.

• Remaining classified COMSEC materiel, including all remaining future keying materiel.

METHODS AND MATERIALS. The selection of adequate destruction materials to be used in anemergency is the responsibility of the commander, and should be based on a comprehensive evaluationof conditions.

Keying materiel and COMSEC documents. In an emergency situation, keying materiel andother classified COMSEC publications may be destroyed by any means which, in thejudgment of the person(s) involved, and in due consideration of time resources available, willresult in the least likelihood of unauthorized recovery. Any of the devices or methodsapproved for routine destruction are acceptable. Reference TB 380-41-( ) series.


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As a last resort, to prevent the equipment from falling into unauthorizedhands, it should be destroyed. Destruction may be by any means whichwill render the equipment unusable and unrepairable. If practical,destruction should be sufficiently thorough to result in the least likelihoodof reconstruction of the logic circuits. This can be accomplished byremoving and destroying the classified portions of the equipment, suchas certain printed circuit boards. If these classified elements aredestroyed, it is not absolutely necessary to completely destroy theremainder of the equipment. The following are approved and effectivemethods for emergency destruction:

• Incendiary Hand Grenade TH 3, AN-M14 is authorized for useoutside the continental United States.

• Incinerators may be used for destruction of printed circuit boards.However, it may be necessary to break up the boards after they havebeen removed from the incinerator.

• Acetylene torches, sledgehammers, fire axes, etc. Printed circuitboards may be rendered unusable by hacking with an ax andscattering the pieces.

ACTION SUBSEQUENT TO LOSS OR DESTRUCTION. See AR 380-40 or TB 380-40-22 for actionsrequired when equipment has been lost or destroyed.

1-4. PREPARATION FOR STORAGE OR SHIPMENT

COMSEC material will be stored in accordance with TB 380-41-3. See chapter 4 of this manual forpackaging information.


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1-5. OFFICIAL NOMENCLATURE, NAMES AND DESIGNATIONS

COMMON NAME NOMENCLATURE

Fill DeviceGeneral Purpose Tape

Reader, KOI-18(ON190315)

Fill DeviceElectronic Transfer

Device, KYK-13(ON190318)

Fill DeviceNet Control Device

KYX-15/15A(ON190303)(ON274276)

1-6. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS

If your equipment needs improvement, let us know. Send us an Equipment Improvement Report. You,the user, are the only one who can tell us what you don't like about your equipment. Let us know why youdon't like the design or performance. Put it on an SF 368 (Quality Deficiency Report). Mail it to us atCommander, U.S. Army Communications-Electronics Command, Communications Security LogisticsActivity, ATTN: SELCL-NMP, Fort Huachuca, AZ 85613-7090. We'll send you a reply.


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SECTION II. EQUIPMENT DESCRIPTION AND DATA

1-7. EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES

• KOI-18. This tape reader is a battery operated, hand carded device for convening eight-levelstandard paper and mylar tape to serial electronic information. It is used to load keys fromprepunched tape to COMSEC equipment. It can also be used to load keys to a KYK-13 or KYX-15. The KOI-18 has no storage capability.

• KYK-13. This electronic transfer device is a battery operated, hand or pocket carried transfer andstorage device which can store up to six keys. It is used to load and transfer keys to a KYX-15,another KYK-13 or to compatible COMSEC equipment. The KYK-13 can receive keys from aKOI-18, KYX-15 or another KYK-13.

• KYX-15. This net control device is a battery operated transfer and storage device. It is used bynet controllers to perform Advance Remote Keying operations. It can store up to 16 keys and canbe filled by a KOI-18, KYK-13 or KYX-15. When connected to COMSEC equipment, it canperform the remote keying and control function and other keys operations.


TM 11-5810-292-13&P

1-8. EQUIPMENT DATA

PHYSICAL CHARACTERISTICS

KOI-18 GENERAL PURPOSE TAPE READER

Height—1.70 inchesWidth—2.88 inchesDepth—5.81 inchesWeigh—1.0 pounds

KYK-13 ELECTRONIC TRANSFER DEVICE

Height—2.46 inchesWidth—1.38 inchesDepth—5.21 inchesWeigh—9.6 pounds

KYX-15/15A NET CONTROL DEVICE

Height—1.75 inchesWidth—11 inchesDepth—4.5 inchesWeigh—3.2 pounds

POWER REQUIREMENTKOI-18, KYK-13, KYX-15Battery TR115/U, 6.7 Volts dc


TM 11-5810-292-13&P

1-9. SAFETY, CARE AND HANDLING

There are no special safety, care or handling requirements. However, to prevent possible damage to theconnector pins, use a fill cable to connect your fill devices to one another or to your COMSEC equipment.

1-10. ACCESS AND PHYSICAL SECURITY

General. The common fill devices are designated as Controlled Cryptographic Items (CCI). Though theydo not qualify for classification, they perform critical functions essential to the proper operation ofCOMSEC equipment - SO PROTECT IT.

Access. There are no security clearance requirements for access to unkeyed (zeroized) fill devices.

• Access to keyed (filled) fill devices is limited to personnel whose duties require such access andwho possess a security clearance equal to or higher than the classification of the informationbeing transmitted.

• Access may be granted to military or civilian employees of foreign governments to which the filldevices and specific keys have been authorized. Employees of such governments must possessclearances which are equivalent to or higher than those required for U.S. Access.

Physical Storage.

• Zeroized fill devices must be stored so that personnel who do not have a legitimate requirementfor them will not be able to gain access.

• Unless it is operationally necessary, fill devices will not be stored in a keyed condition. However,should the storage of keyed fill devices become necessary, they must be stored as classifiedCOMSEC keying material.


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REMEMBER Always use your fill cable

ELECTRONICTRANSFER DEVICE

KYK-13

FILL CABLE(ON512424)


TM 11-5810-292-13&P

CHAPTER 2OPERATING INSTRUCTIONS

SECTION I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS

2-1. KOI-18 CONTROLS AND INDICATORS

Six pin connector used toconnect KOI-18 to a KYK-13,KYX-15 or to a COMSECdevice.

REMEMBER

Use your fill cable

Place end of key tape in INslot, aligning holes on tapewith dots on KOI-18. Pull endof key tape from OUT slot.


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2-2. KYK-13 CONTROLS AND INDICATORS

Used to connect KYK-13through a fill cable to aCOMSEC device, KYX-15,KOI-18, or another KYK-13.

Used to connect KYK-13through a fill cable to aCOMSEC device, KYX-15,KOI-18, or another KYK-13.

Three position rotaryswitch used to selectKYK-13 operation modes.Z - Used to zeroize selected

keys.ON - Used to load and transfer

keys.OFF CHECK - Used to conduct Blinks when parity is

parity checks. checked or load is transferred.

Push this button when loading or Seven position rotary switch:zeroizing the KYK-13. Z ALL - Zeroize all six storage

register when modeswitch is set to Z.

1 thru 6 - Six storage registersfor storing keys inthe KYK-13.


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2-3. KYX-15 CONTROLS AND INDICATORS

Enables/Disables storage 6-pin connector for connectingregisters 1-16 KYX-15 to KYK-13, KOI-18,

another KYX-15 or to COMSECequipment using a fill cable

Located on back of KYX-15.

Initiates MODE action selected.For record keeping purposes

9-Position rotary switch: VG Variable generate.Z-SEL Zeroizes individual AK Automatic keying.

selected register(s). MK Manual keying.OFF/CK Used to make parity RV Receive variable.

checks. VU Variable update.LD Load. Z ALL Zeroize all 11 positions.

The word "key" has replaced the word "variable". However, for thesake of clarity, we have left the word variable in on this page tocoincide with the abbreviations shown on the fill device rotaryswitch.


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SECTION II. OPERATOR'S PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

2-4. GENERAL

Operator's Preventive Maintenance Checks and Services (PMCS) are the required daily and weeklyinspection and care of your fill devices to keep them in good operating condition.

REMEMBER Always keep all WARNINGS and CAUTIONS in mind when doingyour PMCS.

Routine Checks. Routine checks such as equipment inventory, dusting, checking of frayed,cracked, or broken cabling, loose connectors, are not listed as PMCS. These are things that youshould do anytime you see they must be done.

Explanation of Interval Column of PMCS Chart.

• BEFORE OPERATION -Do your B PMCS to be sure the fill device is ready to use.

• DURING OPERATION -Do your D PMCS while you operate the fill device.

• AFTER OPERATION -Do your A PMCS to help you keep your fill device in top shape.

• WEEKLY CHECKS -Do your W PMCS to make sure serious problems do not happen.

Explanation of Equipment Is Not Ready/Available If: Column. This column tells you why yourfill device cannot be used to perform its assigned mission.


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If your fill device is not operating as it should, refer to chapter 3under TROUBLESHOOTING for possible problems. Report anyproblems or failures on DA Form 2404. Refer to DA PAM 738-750.

PREVENTIVE MAINTENANCE CHECKS AND SERVICES

B—BEFORE OPERATIOND—DURING OPERATIONA—AFTER OPERATIONW—WEEKLY

ITEM INTERVAL ITEM TO BE INSPECTED EQUIPMENTNO. IS NOT READY /

B D A W PROCEDURE AVAILABLE IF:1 • Fill Batteries

Check for signs of corrosion and clean ifnecessary. Check insertion date ofbatteries. Batteries outdated.

2 • Knobs and SwitchesCheck to determine that all switch actionsare correct and that mechanical action issmooth and free of binding. Perform a pre-mission operational check of the fill devices.

Fill device fails to operate dueto defective switches, parityindicator light or intercon-necting (fill) cable.


TM 11-5810-292-13&P

SECTION III. OPERATING INSTRUCTIONS

2-5. LOADING PROCEDURES

KOI-18 General Purpose Tape Reader.

The KOI-18 is a battery-operated tape reader which reads the tapecontaining the keys and converts the information therein to a serialoutput and transfers the keys to the COMSEC equipment or to theother common fill devices (KYK-13 or KYX-15). The KOI-18 has nostorage facility.

For instructions on how to load COMSEC equipment using the KOI-18, see appropriate operator's manual for the COMSEC equipment.


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KYK-13 Electronic Transfer Device.

s Loading the KYK-13 from a KOI-18.

Set KYK-13 ADDRESS SELECT (FILL) switch to register to be filled.

Set KYK-13 MODE SELECT switch to Z; hold in this position.

Press and release KYK-13 INITIATE pushbutton.

Set KYK-13 MODE SELECT switch to OFF CHECK.


INDICATOR light on KYK-13 should NOT flash.


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Connect the KYK-13 to the KOI-18 with a fill cable.

Set KYK-13 MODE SELECT switch to ON.

Insert tape leader into KOI-18 IN slot; lineup tape feed holes with white dots on KOI-18.


Pull tape through the KOI-18.

INDICATOR light on the KYK-13 SHOULD flash.


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INDICATOR light on KYK-13 will flash if key is good.

Identify loaded key on KYK-13 writing surface.

Repeat above steps until all desired keys have been loaded in the KYK-13.

Disconnect the KYK-13 from the KOI-18.

Remove tape from the slot after fill is complete. Otherwise, the KOI-18 will drain its battery.


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s Loading the KYK-13 from the KYX-15

Set KYK-13 ADDRESS SELECT (FILL) switch to register to be filled.

Set KYK-13 MODE SELECT switch to Z; hold in this position.




INDICATOR light on KYK-13 should NOT flash.

Connect the KYK-13 to the KYX-15using a fill cable.


KYX-15

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Set the KYK-13 MODE SELECT switch to ON.

Set KYX-15 ADDRESS SELECT switch of register containing keys to betransferred to ON. Set all other KYX-15 ADDRESS SELECT switches to OFF.

Set KYX-15 MODE switch to LD.


INDICATOR lights on both KYK-13 and KYX-15 SHOULDlight.

DO NOT PRESS KYX-15 INITIATE button.

Set KYX-15 switch of key transferred to OFF.

Set KYK-13 MODE switch to OFF CHECK.


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INDICATOR light on KYK-13 SHOULD flash.

Identify loaded key(s) on KYK-13 writing surface.

Repeat the above steps until all desired keys have been loaded into the KYK-13.


Set KYX-15 MODE switch to OFF CK.

Disconnect the KYK-13 from the KYX-15.

For instructions on how to load COMSEC equipment using the KYK-13, see the operator's manual for the COMSEC equipment.


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KYX-15 Net Control Device

It is preferable that when loading keys into the KYX-15, you startwith storage register 1 and work forward to load cryptonet keys;start with storage register 16 and work backward to load remotekeying keys (RKV).

s Loading the KYX-15 from a KOI-18.

Set switch of KYX-15 storage register to be filled to ON. All other KYX-15switches should be OFF.

Press down zeroize protection bar and set KYX-15 MODE switch to Z SEL.

Press and release KYX-15 INITIATE pushbutton.



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INDICATOR light on KYX-15 should NOT flash.

Connect a KYX-15 to the KOI-18 with a fill cable.


Insert tape leader into KOI-18 IN slot; line up tape feed holes with white dots onKOI-18.

Press and release KYX-15 INITIATE button.


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Pull tape through KOI-18.

INDICATOR light on KYX-15 SHOULD flash.



INDICATOR light KYX-15 SHOULD flash.

Identify loaded key on the KYX-15 writing surface.

Set KYX-15 ADDRESS SELECT switch for register loaded to OFF.

Repeat above steps until all desired keys have been loaded into the KYX-15.


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Disconnect the KYX-15 from the KOI-18.

s Loading the KYX-15 from a KYK-13.

Set ADDRESS SELECT switch of KYX-15 storage register to be filled to ON; setall other KYX-15 ADDRESS SELECT switches to OFF.

Press down zeroize protection bar and set KYX-15 MODE switch to Z SEL.




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INDICATOR light on KYX-15 should NOT flash.

Connect the KYK-13 to the KYX-15 with a fill cable.


Set KYK-13 MODE switch to ON.

Set KYK-1 3 FILL switch to register containing key to be transferred.


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INDICATOR lights of both KYX-15 and KYK-13SHOULD flash.

KYK-13

DO NOT PRESS KYK-13 INITIATE button.




INDICATOR light of KYX-15 SHOULD flash.


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Identify loaded key on KYX-15 writing surface.

Set KYX-15 switch for storage register loaded to OFF.

Repeat above steps until all desired keys have been loaded into the KYX-15.

Disconnect the KYK-13 from the KYX-15.

For instructions on how to load COMSEC equipment using the KYX-15, see paragraph 2-6 of this manual and the operator's manual forthe COMSEC equipment.


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2-6. OPERATING PROCEDURES (KYX-15)

Key Generate (VG) Operation.

Connect the KYX-15 to the COMSEC equipment with a fill cable.

Turn COMSEC equipment power ON and clear alarm if necessary.

Set the COMSEC equipment for CIPHER operations.

Select and zeroize a KYX-15 register for a new key and set ADDRESS SELECTswitch to ON; set all other ADDRESS SELECT switches to OFF.

Set KYX-15 MODE switch to VG.


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Listen for beeps and noise, if appropriate, or parity light on COMSEC equipment.





Identify new key on KYX-15 writing surface.

Set ADDRESS SELECT switch on KYX-15 to OFF.

Repeat above steps until all desired keys have been generated.


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Automatic Remote Keying (AK) Operation.


Turn COMSEC equipment power ON and clear alarm if necessary.

Set the COMSEC equipment for CIPHER operation.

To supersede a key, you must first generate and store the new keyin the KYX-15.


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Set the KYX-15 ADDRESS SELECT switch containing the new key to ON.

Set the KYX-15 ADDRESS SELECT switch(es) containing the subscriber's(s')RKV (rekeying variable) to ON; set all other ADDRESS SELECT switches toOFF.

Set the KYX-15 MODE switch to AK.

Initiate a secure communications check of your net on the common key.

The subscribers in the net must be able to communicate on the oldkey that is to be superseded before the operation can proceed.

Instruct the subscribers to stand by for an AK operation.

Press and release the KYX-15 INITIATE button.

When the KYX-15 INDICATOR light flashes, the operation is complete.


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Set FILL switch of COMSEC equipment to appropriate storage register andinitiate a secure communications check.

The subscriber's ability to respond confirms a successful AKoperation.

If the automatic rekeying operation was UNSUCCESSFUL with oneor more subscribers, perform the following:

Set KYX-15 ADDRESS SELECT switches for subscribers SUCCESSFULLYrekeyed to OFF.

Set COMSEC equipment FILL switch to storage register containing the net's oldkey and contact subscriber(s) to be rekeyed.

Instruct subscriber to stand by for an AK operation.



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When the KYX-15 INDICATOR light flashes, the operation is complete.

Set FILL switch of COMSEC equipment to appropriate storage register andinitiate a secure communications check with rekeyed subscriber.

The subscriber's ability to respond confirms a successful AKrekeying operation.

Key Update (VU) Operation.

Following a successful AK operation, the rekeying keys in the KYX-15 must be updated.

If new key(s) is to be loaded into the net controller's COMSECEquipment, this equipment must be loaded from the KYX-15. Seethe operator's manual for the particular COMSEC equipment.


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Set ADDRESS SELECT switches of the RKV on the KYX-15 to ON.

Set MODE switch on KYX-15 to VU.


The KYX-15 INDICATOR should flash and a series of beeps should be heard,indicating a successful VU operation.

Set all ADDRESS SELECT switches on the KYX-15 to OFF.



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Manual Remote Keying (MK) Operation.

ss From net controller to subscriber.


Turn the COMSEC equipment power ON and clear alarm, if necessary.

Set the COMSEC equipment for CIPHER operation.

Set the COMSEC equipment FILL switch to the storage register containing thenet key.

Establish secure communications with the subscribers. Identify the subscriber who willreceive the new key by manual remote keying. Instruct the remainder of the subscribers tomaintain radio silence until further notice.


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Load the receiving subscribers RKV into fill location 5 of the net controller'sCOMSEC equipment.

Set COMSEC equipment MODE control switch to CIPHER (from load functionabove).

Set the COMSEC equipment FILL switch to the storage register containing thecommon net key (you have previously set it to another position for the subscribersRKV).

Contact and instruct subscriber to set his COMSEC equipment FILL control switch to registercontaining the RKV, and to stand by.

Set FILL switch of net controller COMSEC equipment to register containingsubscriber's RKV.

Contact the subscriber via the RKV.

Set the KYX-15 ADDRESS SELECT switch containing the new key to ON.

Set KYX-15 MODE switch to MK.

Instruct subscriber to set his COMSEC equipment MODE switch to RV (Receive Key), and toconfirm compliance with this instruction.


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Two-way communications are possible in RV as long as thesubscriber follows the instructions of the net controller.

Tell subscriber to set his COMSEC equipment FILL switch to a storage register for the newkey, and confirm compliance.

The storage register selected by the subscriber may be unused ormay contain a key.

Instruct the subscriber to:

(1) Standby

(2) Listen for a beep in his handset (headset or helmet)

(3) Wait 2 seconds and then set his COMSEC equipment for CIPHER operation

When subscriber acknowledges he has taken above actions, press and releasethe KYX-15 INITIATE button.

When KYX-15 INDICATOR light flashes, MK operation is complete.

Wait a couple of seconds and then contact the subscriber (no controls need to be changed).Ability to communicate indicates the MK operation was successful.


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If the MK operation was UNSUCCESSFUL perform the following.

Load the subscriber's RKV into an appropriate register of the net controller COMSECequipment.

Contact the subscriber in PLAIN text. Instruct him to set his COMSEC equipment FILL switchto the appropriate storage register and stand by.

Repeat the MK operation steps.

When the MK operation has been successfully completed for all subscribers, setKYX-15 MODE switch to OFF CK.

Set all KYX-15 ADDRESS SELECT switches to OFF.

If appropriate, load the new key into the net controller COMSECequipment, and instruct the subscriber(s) to return his COMSECequipment FILL switch to register containing the net's common key.


A

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ss From Net Controller to Net Controller

Connect a KYX-15 to each net controller's COMSEC equipment with a fill cable.

Secure communications must be established using a common key.Both net controllers should load the common RKV into theappropriate storage register of their COMSEC equipment.

Net controller A will establish communications with net controller B using the common RKV.

Net controller A will set KYX-15 ADDRESS SELECT switch for the key to betransferred to ON.


A

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Net controller A will set his KYX-15 MODE switch to MK.

Net controller A will tell net controller B to select a storage register for the new keyand to set ADDRESS SELECT switch for that register to ON.

Net controller A will tell net controller B to set his KYX-15 MODE switch to RV.

When net controller B tells A he has done the above, net controller A tells B topress his KYX-15 INITIATE button and

Wait for his (B's) KYX-15 INDICATOR light to flash.

Net controller A will wait a couple of seconds, then press and release his KYX-15INITIATE button, then

Net controller A will wait for his KYX-15 INDICATOR light to flash, then

Net controller A will wait one second longer, and then contact net controller B.


B

B

B

B

A

A

2-32

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Communications between A and B confirms a successful manualremote keying operation.

B Net controller B should enter appropriate identifying information on new key onhis KYX-15 writing surface.

A&B Net controllers A and B should set all ADDRESS SELECT switches on theirKYX-15s to OFF.

A&B Net controllers A and B should set the MODE switch on their KYX-15s to OFFCK.

Net controllers A&B should repeat the above steps for all key to betransferred.


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2-7. ZEROIZING PROCEDURES

KYK-13 Electronic Transfer Device.

s To zeroize a single storage register:

Set KYK-13 ADDRESS SELECT (FILL) switch to storage register to be zeroized.

Set KYK-13 MODE switch to Z and hold in this position.

Press and release KYK-13 INITIATE button.


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KYK-13 INDICATOR light should NOT flash.

s To zeroize all registers simultaneously.

Set KYK-13 ADDRESS SELECT (FILL) switch to Z ALL.

Set KYK-13 MODE switch to Z and hold in this position.



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Set KYK-13 ADDRESS SELECT (FILL) switch to each of the 6 fill registerpositions.

Press and release KYK-13 INITIATE button at each of the 6 positions.

KYK-13 INDICATOR light should NOT flash at each of the 6 positions.

KYX-15 Net Control Device.


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s To zeroize single or multiple storage registers.

Select register(s) to be zeroized and set those ADDRESS SELECT switch(es) toON.

Set KYX-15 MODE switch to Z-SEL.

Push down protective plate in order to set MODE switch to a zeroizeposition.


Set ADDRESS SELECT switch(es) of KYX-15 register(s) zeroized to OFF.



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You must check each zeroized register separately.

Set the ADDRESS SELECT switch of KYX-15 register zeroized to ON.

Press and release KYX-15 INITIATE button for each register selected.

Indicator light on KYX-15 should NOT flash for each register selected.

ss To zeroize ALL storage registers simultaneously.

Set KYX-15 MODE switch to Z ALL.

Push down protective plate in order to set MODE switch to a zeroizeposition.



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All 16 storage registers will zeroize regardless of the position of theADDRESS SELECT switches.


Set one or more of the KYX-15 ADDRESS SELECT switches to ON.


KYX-15 INDICATOR light should NOT flash.


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TM 11-5810-292-13&P

CHAPTER 3OPERATOR MAINTENANCE INSTRUCTIONS

SECTION I. LUBRICATION INSTRUCTIONS

3-1. LUBRICATION PROCEDURES

• Place a small amount of silicone compound (see appendix E) on the tip of your index finger.

• Spread a light film of the compound on the "O" rings located inside the P1 connector of the KYK-13 and both connectors of the fill cable. Wipe off excess compound with a soft clean cloth(see appendix E).

SECTION II. TROUBLESHOOTING PROCEDURES

• The troubleshooting section lists problems you may find while operating and doing preventivemaintenance checks on the common fill devices.

• Don't skip over steps. You must follow the steps in the order they are listed.

• The troubles hooting section doesn't list all the problems that could occur with the fill devices. If aproblem is not listed, or if a problem is not solved by the steps given, notify a higher level ofmaintenance or your supervisor.

3-2. TROUBLESHOOTING PROCEDURES

These procedures detail troubleshooting the common fill devicesKOI-18, KYK-13, and KYX-15 only. Troubleshooting the COMSECequipment with which the fill device is being used is covered in themaintenance manuals for the COMSEC equipment


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KOI-18 GENERAL PURPOSE TAPE READERTROUBLESHOOTING TABLE

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

Key does not load from the KOI-18.

The connectors on your KOI-18or fill cable may be dirty.

Clean the connectors(see paragraph 3-3).

If cleaning the connectors doesnot solve the problem, check thefill battery.

Replace the fill battery(see paragraph 4-6).

If replacing the fill battery doesnot solve the problem, check thefill cable.

Replace the fill cable.

If replacing the fill cable does notsolve the problem, you may havea defective KOI-18.

Replace the KOl-18.

If the problem still persists,suspect the COMSEC equipmentbeing loaded from the KOI-18.

See troubleshooting procedurescontained in the COMSECequipment manual.

These troubleshooting steps assume you have a known goodkeytape.


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KYK-13 ELECTRONIC TRANSFER DEVICETROUBLESHOOTING TABLE


Parity lamp on KYK-13 does notlight.

You may have a weak fill batteryin the KYK-13.

Replace the fill battery (seeparagraph 4-6).

If replacing the fill battery doesnot solve your problem, checkthe fill cable.


If problem persists, you mayhave a defective KYK-13.

Replace the KYK-13.

Or the fill device you are using tofill the KYK-13 may be defective.

Replace the other fill device.

Key won't load into or from yourKYK-13.

The connectors of your KYK-13or fill cable may be dirty.

Clean the connectors(see paragraph 3-3).

Or you may have a defective fillbattery in the KYK-13.


If the KYK-13 fill battery checksout OK, check the fill battery(ies)in the device to which the KYK-13 is connected.

Replace the battery(ies)(see paragraph 4-6) andCOMSEC equipment TM.

The fill cable you are using maybe defective, check it.



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KYK-13 ELECTRONIC TRANSFER DEVICETROUBLESHOOTING TABLE

(Continued)


If problem persists, try replacingthe KYK-13.

Replace the KYK-13.

As a last resort, suspect theCOMSEC device to which theKYK-13 is connected.

See troubleshooting procedurescontained in the COMSECequipment manual, and ifnecessary replace the COMSECequipment.

KYK-13 won't maintain fill. You may have a weak fill batteryin the KYK-13.


If replacing the fill battery doesnot solve the problem, you mayhave a defective KYK-13.

Replace the KYK-13.

KYK-13 won't zeroize. You probably have a defectiveKYK-13.

Replace the KYK-13.


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KYX-15/15A NET CONTROL DEVICETROUBLESHOOTING TABLE

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTIONKYX-15 party indicator lampdoes not light.

You may have a weak fill batteryin your KYX-15.


If replacing the fill battery doesnot help, check the fill cable.


If problem persists, you mayhave a defective KYX-15.

Replace the KYX-15.

If replacing the KYX-15 does notsolve the problem, suspect the filldevice connected to the KYX-15.

Replace other fill device.

Key won't load into or from yourKYX-15.

Check the KYX-15 and fill cableconnectors for dirt and dust.

Clean the connectors (seeparagraph 3-3).

Suspect a bad fill battery in theKYX-15.


If replacing the fill battery in yourKYX-15 does not help, check thefill battery(ies) in the device towhich the KYK-15 is connected.

Replace the battery(ies) (seeparagraph 4-6) and COMSECequipment TM.

Or the fill cable you are usingmay be defective.


If problem persists, perhaps theKYX-15 is defective.

Replace the KYX-15.

As a last resort, suspect theCOMSEC device to which theKYX-15 is connected.

See troubleshooting procedurescontained in the COMSECequipment manual, and ifnecessary replace the COMSECequipment.

KYX-15 won't maintain fill. You may have a weak fill batteryin your KYX-15.


You may have a defective KYX-15.

Replace the KYX-15.

KYX-15 won't zeroize. You probably have a defectiveKYX-15.

Replace the KYX-15.

KYX-15 won't complete multiplexoperations.

The connectors of your KYX-15or fill cable may be dirty.

Clean the connectors (seeparagraph 3-3).

Or a defective KYX-15. Replace the KYX-15.If replacing the KYX-15 does notsolve the problem, suspect adefective receiving COMSECequipment.

Replace the receiving COMSECequipment.


TM 11-5810-292-13&P

SECTION III. MAINTENANCE PROCEDURES

3-3. MAINTENANCE PROCEDURES

As an operator of the common fill devices, you will perform the following maintenance procedures:

• INSPECT. Your inspection of the fill devices will consist of cleaning the exterior of the equipment.

1. Remove dust and loose dirt using a soft, clean cloth (see appendix E).

2. Remove grease, fungus and ground-in dirt using a cloth dampened (not wet) withtrichlorotrifluoroethane (see appendix E).

Fumes of TRICHLOROTRIFLUOROETHANE are poisonous. Providethorough ventilation whenever you use it; do not breathe the fumes.Do not use it near open flame or hot surface.TRICHLOROTRIFLUOROETHANE will not burn, but heat changesthe fumes into a harmful gas. Try not to get it on your skin. Usegloves, sleeves and an apron which solvent cannot penetrate.


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3. Cable connectors on the fill devices and the fill cable should be cleaned withtrichlorotrifluoroethane. Contacts in the plug connectors should be cleaned with the samesolution. Contacts in the jack connectors should be cleaned with a toothpick or small brush(see appendix E) and the solution.

• REPLACE. You are authorized to replace defective and inoperable fill devices and fill cables.Equipment must be turned in through COMSEC channels.

• SERVICE. Your servicing of the common fill devices will consist of removing and replacing the fillbattery (see paragraph 4-6).


TM 11-5810-292-13&P


TM 11-5810-292-13&P

CHAPTER 4UNIT MAINTENANCE INSTRUCTIONS

SECTION I. REPAIR PARTS, SPECIAL TOOLS, TEST, MEASUREMENT, AND DIAGNOSTICEQUIPMENT (TMDE) AND SUPPORT EQUIPMENT

4-1. COMMON TOOLS AND TEST EQUIPMENT

Tools and test equipment required for unit maintenance of the common fill devices are listed in Section IIIof the Maintenance Allocation Chart (MAC) in appendix B of this manual.

4-2. SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT

There are no special tools for unit maintenance. See section Ill of the MAC in appendix B for supportequipment authorized at the unit level of maintenance.

4-3. REPAIR PARTS

Repair parts authorized for use at the unit level of maintenance are in section II of appendix F.

SECTION II. SERVICE UPON RECEIPT

4-4. ASSEMBLY AND PREPARATION FOR USE

Unpacking the Equipment. The KOI-18 Tape Reader, KYK-13 Electronic Transfer Device, and KYX-15Net Control Device are packed and shipped in separate containers. The following illustrations show howthese units are packaged. Tables of materials are supplied with the illustrations as a guide to materialrequirements for REPACKAGING. No special unpacking instructions are required other than thepackaging illustrations.


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PACKAGING THE KOI-18

Ê Top Tray

Ë Desiccant

Ì Top Support

Í KOI-18 General Purpose Tape Reader

Î Bottom Support

Ï Slotted Container

Ð Water Vapor Proof Barrier

Ñ Slotted Container

Ò Pressure Sensitive Tape


TM 11-5810-292-13&P

PACKAGING THE KYK-13

Ê Top Tray

Ë Desiccant

Ì Top Support

Í KYK-13 Electronic Transfer Device

Î Bottom Support






TM 11-5810-292-13&P

PACKAGING THE KYX-15

Ê Top Tray

Ë Desiccant

Ì Top Support

Í KYX-15 Net Control Device

Î Bottom Support






TM 11-5810-292-13&P

Save all packaging material for later use in packing the fill devicesfor shipment.

4-5. CHECKING UNPACKED EQUIPMENT

• Inspect the unpacked equipment for damage incurred during shipment. If equipment has beendamaged, report damage on SF 361.

• Check the equipment against the packing slip to see if the equipment is complete. Report itemdiscrepancies attributable to shippers on SF 364. Equipment should be placed in service eventhough a minor assembly or part that does not affect proper functioning is missing.

• Check to see whether the equipment has been modified. Equipment that has been modified willhave the MWO number scratched from the equipment modification record.


TM 11-5810-292-13&P

• Check TB 750-38 for a listing of all current MWO which apply to the common fill devices and seeif they have been applied. Apply all URGENT MWO. Schedule all NORMAL MWO.


TM 11-5810-292-13&P

4-6. ASSEMBLING THE EQUIPMENT FOR OPERATION

FILL BATTERY INSTALLATION


TM 11-5810-292-13&P

• Place the fill device on a clean, flat surface with the fill battery cover side up.

• Loosen the captive screws on the battery cover and remove the cover.

• Remove old battery and dispose of battery according to current SOP.

• Insert new fill battery into the battery compartment. Make sure battery polarities marked on thebattery match with polarity markings on the battery compartment, + to +, - to -.

• Replace the battery cover and tighten the captive screws.

• Record the date the new battery is installed in the designated space located on the case of the filldevice.

Under excessive heat, mercury fill batteries are likely to explodeand spread mercury contamination. Sufficient heat to cause anexplosion may be generated by accidental shorting or byincineration. Care should be exercised in using mercury batteriesto prevent accidental shoring. Mercury batteries shall be disposedof as specified in current operating procedures.

Packing the Equipment. Prior to packing any fill device for shipment, check that the carton reflectsproper markings for unit to be shipped. Refer to illustrations and pack the units using the reversesequence of the unpacking procedures.

ZEROIZE unit before packing. Remove fill battery. DO NOT SHIP filldevices with battery installed.


TM 11-5810-292-13&P

SECTION III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

4-7. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES

W—WEEKLY M—MONTHLY Q—QUARTERLY

Item Interval ItemTo Be Procedures

W M Q Inspected

1 • Publications Check to see that all publications are complete,serviceable and current.

2 • Modifications Check to determine that all URGENT and LIMITEDURGENT MWO have been applied or scheduled.

3 • Preservation Check all equipment surfaces for evidence of rust orfungus. Refer to Direct Support maintenance for spotpainting.

4 • Fill device and fillcable assembly

Check to see that fill device is operating correctly.Replace defective or inoperable devices.

Check fill cable and its connectors for cracks andbreaks. Replace cable assemblies that have cracks orbroken connectors. Turn in defective cables to DirectSupport maintenance.


TM 11-5810-292-13&P

SECTION IV. TROUBLESHOOTING PROCEDURES


Unit level maintenance personnel will perform troubleshooting procedures identical with operatortroubleshooting procedures detailed in section II, chapter 3, of this manual.

SECTION V. MAINTENANCE PROCEDURES


Personnel accomplishing unit level maintenance on the common fill devices will perform operatormaintenance tasks detailed in section III, chapter 3, of this manual. In addition, unit maintenanceincludes the following:

• TEST. This is an operational test, following an appropriate procedure as detailed in section III,chapter 2, of this manual.


TM 11-5810-292-13&P

CHAPTER 5DIRECT SUPPORT

MAINTENANCE INSTRUCTIONS

SECTION I. REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT

5-1. COMMON TOOLS AND EQUIPMENT

Tools and test equipment required for direct support maintenance of the common fill devices are listed insection III of the Maintenance Allocation Chart (MAC) in appendix B of this manual.

5-2. SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT

There are no special tools for direct support maintenance. See section III of the MAC in appendix B forsupport equipment authorized at the direct support level of maintenance.

5-3. REPAIR PARTS

Repair pans authorized for use at direct support are in section II of appendix F.

SECTION II. SERVICE UPON RECEIPT

5-4. GENERAL

• Unpacking (see paragraph 4-4).

• Checking unpacked equipment (see paragraph 4-5).

• Installation instructions (battery installation) (see paragraph 4-6).


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SECTION III. TROUBLESHOOTING


KOI-18. Troubleshooting the KOI-18 at the direct support (DS) level consists of a visual inspection andan operational check.

VISUAL INSPECTION

• Inspect the KOI-18 for any physical damage, loose or missing hardware, and dirt in the readerhead.

• Inspect the output connector J1 for signs of wear. Look for sharp edges or burrs on the pins.Check that the pins depress easily. Also, look for elongated holes in the inner connector body(blue plastic) where the pins come through.

• Inspect the battery clips for corrosion.

OPERATIONAL CHECK

• The operational check should be performed using the procedures detailed in section III, chapter2, of this manual.

KYK-13. Troubleshooting the KYK-13 at the direct support (DS) level consists of a visual inspection andan operational check.

VISUAL INSPECTION

• Inspect the KYK-13 for any physical damage, loose, or missing hardware, loose or missingknobs, and worn writing surfaces.

• Inspect connectors P1 and J1 for signs of wear. Look for sharp edges or burrs on the pins of J1.Check that the pins depress easily. Check P1 for sharp edges or burrs on the pins. Also checkthat the inner connector body (blue plastic) is not broken. Ensure that the "O" ring is present andlightly lubricated with silicone compound (see paragraph 3-1).

• Inspect the battery clips for signs of corrosion.


TM 11-5810-292-13&P

If the battery is removed for more than 45 seconds, the storedvariables will be lost.

OPERATIONAL CHECK


KYX-15. Troubleshooting the KYX-15 at the direct support (DS) level consists of a visual inspection andan operational check.

VISUAL INSPECTION

• Inspect the KYX-15 for any physical damage, loose or missing hardware, loose or broken knobsand switches, and worn writing surfaces.

• Inspect connector P1 for signs of wear. Look for sharp edges or burrs on the pins. Also, look forelongated holes in the inner connector body (blue plastic) where the pins come through.

• Inspect the battery clips for signs of corrosion.

• Check spring plate (DEPRESS) on MODE switch for proper operation.

OPERATIONAL CHECK



TM 11-5810-292-13&P

SECTION IV. MAINTENANCE PROCEDURES


• If any screws were found to be loose during inspection, tighten them. If any screws or knobs aremissing, replace them.

• If any physical damage, such as a broken connector is found during inspection, you mustevacuate the unit to the next higher level of maintenance.

• If the unit fails the operational test, you must evacuate it to the next higher level of maintenance.The only exception to this procedure is if you suspect that the fill device fill battery is weak. Tocheck the fill battery voltage, follow these steps.

1 Remove the fill battery cover plate (see paragraph 4-6).

2 Leaving the battery in place:

Turn KYK-13 MODE switch to ON.Turn KYX-15 MODE switch to LD.Insert blank tape into KOI-18 IN slot and pull it partially through, leaving it in place.

3 Set your AN/PSM-45 multimeter to dc volts, using the 10-volt range.

4 Observing polarity, measure voltage of the battery in place. If 5.0 volts or less, replacebattery.

5 Turn MODE switch on KYK-13 and KYX-15 to OFF/CK. Remove blank tape from KOI-18.

6 Replace the battery cover plate.

• If you have replaced the fill battery in the fill device, perform another operational check using theinstructions provided in section III, chapter 2, of this manual. If the fill device still fails theoperational check, evacuate it to the next higher level of COMSEC maintenance.


TM 11-5810-292-13&P

5-7. PAINTING

• Only DS maintenance is authorized to spot paint these fill devices. Procedures and guidelines forspot painting are in TM 43-0139 and TB MED 502. Touchup paint should be the type and colorcurrently on the equipment.

• Fill devices are painted with both Chemical Agent Resistant Coating (CARC) paint and non-CARC paint.

• You can identify fill devices with factory-applied CARC by their serial number. They are:KOI-18s serial number 17508-44491 and above;KYK-13s serial number 32594-67763 and above; andKYX-15As serial number 7602-17880 and above.(KYX-15s were not CARC painted at the factory.)

• Fill devices with a lower serial number and painted with CARC paint should have the acronymCARC applied to them.

• If a fill device has a serial number below those above and the acronym CARC is not applied to it,you should use primer, NSN 8010-00-297-0593. You should then touch up with forest greenpaint, NSN 8010-00-111-7937.

• If the equipment has one of the above serial numbers, or it has the acronym CARC applied to it,use primer, NSN 8010-01-193-0516. You should then paint with green 383, NSN 8010-01-229-7546.

CARC paint components of different colors are not interchangeable.Component A of one color may not be used with component B ofanother color. Components from different manufacturers shouldnot be mixed.

Do not apply polish or protective coatings such as Armor All, babyoil, motor oil or wax on CARC painted equipment. These coatingsdrastically reduce the effectiveness of CARC paint.


TM 11-5810-292-13&P


TM 11-5810-292-13&P

APPENDIX AREFERENCES

The following publications contain information applicable to the operation and maintenance of your filldevices.

A-1. ARMY REGULATIONS

AR 55-38 Report of Transportation Discrepancies in Shipments.

AR 380-40 (C) Department of the Army Policy for Safeguarding and Controlling COMSECInformation. (U)

AR 735-11-2 Reporting of Item and Packaging Discrepancies.

A-2. DA PAMPHLETS

DA PAM 26-35 (C) Military Publications: Index of Communications Security (COMSEC) Publications(U).

DA PAM 738-750 The Army Maintenance Management System (TAMMS).

A-3. FORMS

SF 361 Transportation Discrepancy Report.

SF 364 Report of Discrepancy.

DA 2028 Recommended Changes to Publications and Blank Forms

A-4. NSA MANUALS

KAM-330A (C) Limited Maintenance Manual for Common Fill Devices KYK-13/TSEC, KYX-15/TSEC and KOI-18/TSEC. (U)

KAM-331A (C) Maintenance Manual for Common Fill Devices KYK-13/TSEC, KYX-15/TSECand KOI-18/TSEC. (U)

FOR OFFICIAL USE ONLYA-1

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A-5. SUPPLY BULLETIN

SB 725-1300-1 Requisition and Issue of Cryptographic Equipment Destroyer, Incendiary, TH4,M1A2; Grenade, Hand, Incendiary, TH3, AN-MI-4; Document DestroyerEmergency Incendiary, M4; and File Destroyer Incendiary ABC-M4.

A-6. TECHNICAL BULLETINS

TB 750-38 (C) Alteration of Communications Security Equipment. (U)

TB 380-41 (Series) Security: Procedures for Safeguarding, Accounting and Supply Control ofCOMSEC Material.

TB MED 502 Occupational and Environmental Heath Respiratory Protection Program.

A-7. TECHNICAL MANUAL

TM 11-5810-292-34P Organizational. Direct Support and GeneralSupport Maintenance, Repair Parts and Special Tools List (Including DepotMaintenance, Repair Parts and Special Tools) for Communications SecurityGeneral Purpose Tape ReaderKOI-18/TSEC (NSN 7025-01-026-9620); Electronic Transfer DeviceKYK-13/TSEC (NSN 5810-01-026-9618); Net Control DeviceKYX-15/TSEC (NSN 5895-01-026-9619); Net Control DeviceKYX-15A/TSEC (NSN 5810-01-095-1312).

TM 43-0139 Painting Instructions for Field Use.

FOR OFFICIAL USE ONLYA-2

TM 11-5810-292-13&P

APPENDIX BMAINTENANCE ALLOCATION CHART

SECTION I. INTRODUCTION

B-1. GENERAL

This section provides a general explanation of all maintenance and repair functions authorized at variousmaintenance levels.

Section II, MAINTENANCE ALLOCATION CHART (MAC), designates overall authority and responsibilityfor the performance of maintenance functions on the identified end item or component. Performance ofthe maintenance functions on the end item or component will be consistent with the capacities andcapabilities of the designated maintenance levels.

Section III, TOOLS AND TEST EQUIPMENT REQUIREMENTS, lists both special and common toolsrequired for each maintenance function as referenced in section II.

Section IV, REMARKS, contains supplemental instructions and explanatory notes for a particularmaintenance function.

B-2. MAINTENANCE FUNCTIONS

Maintenance functions will be limited to and defined as follows:

INSPECT. To determine the serviceability of an item by comparing its physical, mechanical, and/orelectrical characteristics with established standards through examination (e.g., by sight, sound, or feel).

TEST. To verify serviceability by measuring the mechanical or electrical characteristics of an item andcomparing those characteristics with prescribed standards.

SERVICE. Operations required periodically to keep an item in proper operating condition; i.e., to clean(includes decontamination), preserve, drain, paint, or replenish fuel, lubricants, chemical fluids, or gases.

ADJUST. To maintain or regulate, within prescribed limits, by bringing into proper or exact position, or bysetting the operating characteristics to the specified parameters.

FOR OFFICIAL USE ONLYB-1

TM 11-5810-292-13&P

ALIGN. To adjust specified variable elements of an item to bring about optimum or desired performance.

CALIBRATE. To determine and cause corrections to be made or to be adjusted on instruments or test,measuring and diagnostic equipments used in precision measurement. Consists of comparisons of twoinstruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancyin the accuracy of the instrument being compared.

INSTALL. The act of emplacing, seating, or fixing into position an item, part, or module (component orassembly) in a manner to allow the proper functioning of the equipment or system.

REPLACE. The act of substituting a serviceable like type part, subassembly, or module (component orassembly) for an unserviceable counterpart.

REPAIR. The application of maintenance services (inspect, test, service, adjust, align, calibrate, replace)or other maintenance actions (welding, grinding, riveting, straightening, facing, remachining orresurfacing) to restore serviceability to an item by correcting specific damage, fault, malfunction, or failurein a part subassembly, module (component or assembly), end item or system. This function does notinclude the trial and error replacement of running spare type items such as fuses, lamps, or electrontubes.

OVERHAUL. That maintenance effort (service/action) prescribed to restore an item to a completelyserviceable/operational condition as required by maintenance standards in appropriate technicalpublications (i.e., CIDOS). Overhaul is normally the highest degree of maintenance performed by theArmy. Overhaul does not normally return an item to like-new condition.

REBUILD. Consists of those services/actions necessary for the restoration of unserviceable equipmentto a like-new condition in accordance with original manufacturing standards. Rebuild is the highestdegree of materiel maintenance applied to Army equipment. The rebuild operation includes the act ofreturning to zero those age measurements (hours/miles, etc.) considered in classifying Army equipment/components.


TM 11-5810-292-13&P

B-3. COLUMN ENTRIES IN THE MAC, SECTION II

COLUMN 1, GROUP NUMBER. Lists functional group code numbers. the purpose of which is to identifymaintenance significant component, assemblies, subassemblies, and modules with the next higherassembly. End Item group number is 00.

COLUMN 2, COMPONENT/ASSEMBLY. Contains the names of component, assemblies,subassemblies, and modules for which maintenance is authorized.

COLUMN 3, MAINTENANCE FUNCTION. Lists the functions to be performed on the item listed incolumn 2. (For detailed explanation of these functions, see paragraph B-2.)

COLUMN 4, MAINTENANCE LEVEL. Specifies, by the listing of a work-time figure in the appropriatesubcolumn(s), the level of maintenance authorized to perform the function listed in column 3. This figurerepresents the active time required to perform that maintenance function at the indicated level ofmaintenance. If the number or complexity of the tasks within the fisted maintenance function vary atdifferent maintenance level, appropriate work-time figures will be shown for each level. The work-timefigure represents the average time required to restore an item (assembly, subassembly. componentmodule, end item, or system) to a serviceable condition under typical field operating conditions. This timeincludes preparation time (including any necessary disassembly/assembly time), troubleshooting/faultlocation time and quality assurance/quality control time in addition to the time required to perform thespecific tasks identified for the maintenance functions authorized in the MAC. The symbol designationsfor the various maintenance levels are as follows:

C — Crew or operatorO — UnitF — Direct Support (DS)H — General Support (GS)L — Specialized Repair Activity (SRA)D — Depot

COLUMN 5, TOOLS AND EQUIPMENT. Specifies, by code, those common tool sets (not individualtools) and special tools, TMDE, and support equipment required to perform the designated function.

COLUMN 6, REMARKS. When applicable, contains a letter code, in alphabetical order, which shall bekeyed to the remarks contained in section lV.


TM 11-5810-292-13&P

B-4. COLUMN ENTRIES IN TOOLS AND TEST EQUIPMENT REQUIREMENTS, SECTION III

COLUMN 1, REFERENCE CODE. The tool and test equipment reference code correlates with a codeused in the MAC, section II, column 5.

COLUMN 2, MAINTENANCE LEVEL. Contains the lowest level of maintenance authorized to use thetool or test equipment.

COLUMN 3, NOMENCLATURE. Lists the name or identification of the tool/test equipment.

COLUMN 4, NATIONAL/NATO STOCK NUMBER. Lists the National/NATO Stock Number of the tool ortest equipment.

COLUMN 5, TOOL NUMBER. Specifies the tool identification number.

B-5. COLUMN ENTRIES IN REMARKS, SECTION IV

COLUMN 1, REFERENCE CODE. Contains the reference code recorded in the MAC, column 6, sectionII.

COLUMN 2, REMARKS. Lists the information pertinent to the maintenance function being performed asindicated in the MAC, section II.


TM 11-5810-292-13&P

SECTION II - MAINTENANCE ALLOCATION CHART FORGENERAL PURPOSE TAPE READER KOI-18,

ELECTRONIC TRANSFER DEVICE KYK-13 ANDNET CONTROL DEVICE KYX-15/15A

(4) MAINTENANCE LEVEL (5)(1) (2) (3) Direct General TOOLS

GROUP COMPONENT/ MAINTENANCE Unit Support Support Depot AND (6)NUMBER ASSEMBLY FUNCTION C O F H L D EQPT. REMARKS

01 KOI-18 General Purpose Inspect 0.1 ATape Reader Inspect 0.1 A

Test 0.1 4 BTest 0.1 2, 3, 4 F, I

17-23

Service 0.1 1 C,DReplace 0.1 ERepair 0.1 3 KRepair 1.0 5, 6, 8-10 G

17-23Overhaul 1.5 5, 6, 8-10 H

0101- Printed Wiring Assemblies Inspect 0.1 G0102 A1-A2 Test 0.1 6, 8-10 G

17-23Replace 0.1 5, 6, 8-10 G

17-23Repair 1.0 5, 6, 8-10 G

17-23Overhaul 2.0 5, 6, 8-10 G

17-23


TM 11-5810-292-13&P





02 KYK-13 Electronic Transfer Inspect 0.1 ADevice Inspect 0.1 A

Test 0.1 4 BTest 0.1 2-4, 19 F,I

19-24Service 0.1 1 C,DReplace 0.1 ERepair 0.1 3 KRepair 1.0 6, 10 G

20-23Overhaul 2.0 6, 10 H

20, 23

0201- Printed Wiring Assemblies Inspect 0.1 G0202 A1-A2 Test 1.0 5, 6, 8-10 G

12, 17-23Replace 0.5 5, 6, 20-23 GRepair 1.0 5, 6, 8-10 G

12, 17-23Overhaul 1.0 5, 6, 8-10 G

12, 17-23


TM 11-5810-292-13&P





03 KYX-15/15A Inspect 0.1 ANet Control Device Inspect 0.1 A

Test 0.1 4 BTest 0.1 2-4, 18-24 F,IService 0.1 1 C,DReplace 0.1 ERepair 0.1 3 KRepair 1.0 4, 9, 17 GOverhaul 3.0 H

0301- Printed Wiring Assemblies Inspect 0.1 G0302 A1-A3 Test 0.1 5-11, 13, 14

17, 20-23Replace 0.1 GRepair 1.0 5-11, 14, G

17, 20-23Overhaul 1.0 5-11, 13, 14 G

17, 20-23Repair 1.0 1, 6, 8-10 G

17-20-23Overhaul 1.0 1, 6, 8-10 H

17, 20-23


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0303 Interconnecting Board A4 Inspect 0.5 GTest 1.0 5, 6 GReplace 1.0 5, 6, 8-10

17, 20-23

04 Cable, Fill Inspect 0.1 ATest 0.1 2 BTest 0.1 2, 15, 16 BReplace 0.1 BRepair 0.2 3 J


TM 11-5810-292-13&P

SECTION III - TOOL AND TEST EQUIPMENT FORGENERAL PURPOSE TAPE READER KOI-18,


(1) (2) (3) (4) (5)TOOL OR TEST MAINTENANCE NOMENCLATURE NATIONAL/NATO TOOL NUMBER

EQUIPMENT LEVEL STOCK NUMBERREF CODE

1 O Screwdriver, Flat Tip 5120-00-222-8852 1/4" WD TIP X 4"2 F Multimeter, AN/PSM-45 (or Equivalent) 6625-01-139-2512 AN/PSM-453 F Tool Kit TK-105/G 5180-00-610-8177 TK-105/G4 O Cable, Fill (3 foot) 5810-01-066-7587 ON5124245 D Oscilloscope, Storage* 6625-01-007-9416 OS-262(P)U

OS-262(P)UAM-6880/U Amplifier, Dual Trace 6625-00-185-7817 AM-6880TD-1159/U Plug-in Unit, Dual TimeBase 6625-00-261-5139 TD-1159/U

6 D Tool Kit, TK-100( )/G 5180-00-605-0079 TK-100 /G7 D Extender (25 Pin) 5810-01-011-6317 ON2220188 D Repair Console, Electronic Equipment, 4940-01-031-4591 PACE 350C

Pace Model 350C (or Equivalent)9 D Power Supply PP-2309/C* 6130-00-139-2514 PP-2309C

or Equivalent)10 D Multimeter, Digital* 6625-01-145-2430 AN/USM-486

AN/USM-486 (or Equivalent)11 D Extractor Printed Wiring Assembly 5999-01-035-2860 ON20510412 D Extender Board Cable (20 Pin) 5810-01-035-2884 ON19030013 D Extender (77 Pin) 5810-01-011-6315 ON22201614 D Extender (41 Pin) 5810-01-011-6316 ON22201715 D Resistor, Fixed Composition 50K OHMS 5905-01-109-6037 RCR07G503JS


TM 11-5810-292-13&P

SECTION III - TOOL AND TEST EQUIPMENT FORGENERAL PURPOSE TAPE READER KOI-18,


(1) (2) (3) (4) (5)TOOL OR TEST MAINTENANCE NOMENCLATURE NATIONAL/NATO TOOL NUMBER

EQUIPMENT LEVEL STOCK NUMBERREF CODE

16 D Capacitor, Fixed Ceramic 2200µµf 5910-00-113-5277 M39014/01-156317 F Test Set ST-43/TSEC* 5810-01-048-8166 ST-43/TSEC

Test Set ST-44/TSEC* 5810-01-052-3637 ST-44/TSEC18 F Test Set ST-58 5810-01-173-6242 ST-5819 F ST-58 Adapter 5810-01-173-1421 Z-APA20 D Electrostatic Work Station Kit (4’ X 2’ 4940-01-250-4236 CS4940-0008

Table Mat W/15' Ground Cord and (16236) 0008Wrist Strap W/5’ Bonding Cord) Type 2 Class A

Size 121 D Tote Box None

20 7/8" X 15 3/4” 4438A (52942)22 1/2" X 17 1/2" TB 93120BAS

(81872)22 D Static Electricity Floormat (2' X 3 4940-01-203-6952 1864 (52942)

W/15' Ground Cord Not on AMDF.Order with RIC S9E)

23 D Heat Sealer None12" X 1/8" Seal 12H (01057)8” X 1/8" Seal 8H (01057)

24 O Electronic Transfer Device KYK-13 5810-01-026-9618 KYK-13

*Required only until the ST-58 is available.


TM 11-5810-292-13&P

SECTION IV - REMARKS FORGENERAL PURPOSE TAPE READER KOI-18,


REFERENCE REMARKSCODE

A Visual Inspection

B Perform operating instructions

C Clean exterior only

D Replace Fill Battery only

E Replace End Item only

F See KAM-330 (Limited Maintenance) for operational performance test

G See KAM-331 (Full Maintenance) for ST-43/ST-44 test procedures

H Use the current CIDOS

I See TM 11-5810-369-13&P for ST-58 Test Set

J Repair limited to resolder of broken wires

K Tighten knobs, replace labels, and replace O-ring on fill cable


TM 11-5810-292-13&P


TM 11-5810-292-13&P

APPENDIX CCOMPONENTS OF END ITEM

ANDBASIC ISSUE ITEMS LIST

There are no COEI or BII for the common fill devices.

FOR OFFICIAL USE ONLYC-1

TM 11-5810-292-13&P

FOR OFFICIAL USE ONLYC-2

TM 11-5810-292-13&P

APPENDIX DADDITIONAL AUTHORIZATION LIST

SECTION I INTRODUCTION

D-1. SCOPE

This appendix lists additional items you are authorized for the support of the equipment.

D-2. GENERAL

This list identifies items that do not have to accompany the equipment and do not have to be turned-inwith it. These items are authorized to you by CTA, MTOE, TDA or JTA.

D-3. EXPLANATION OF LISTING

COLUMN 1, NATIONAL/NATO STOCK NUMBER. Lists the National/NATO Stock Number assigned tothe item.

COLUMN 2, DESCRIPTION. Lists the Federal item name and, if required, a description to identify theitem. The last line for each item lists the Commercial and Government Entity (CAGE) in parenthesesfollowed by the part number. The usable on code is used to indicate the different models of theequipment

COLUMN 3, UNIT OF MEASURE (U/M). Lists the measure used in performing the actual maintenancefunction. This measure is expressed by a two-character alphabetical abbreviation (for example, EA, IN,PR).

COLUMN 4, QUANTITY AUTHORIZED (QTY AUTH). Lists the quantity of the item required to supportthe equipment.

FOR OFFICIAL USE ONLYD-1

TM 11-5810-292-13&P

SECTION II. ADDITIONAL AUTHORIZATION LIST

(1) (2) (3) (4)NATIONAL DESCRIPTION U/M QTY

STOCK USABLE REQDNUMBER (CAGE) AND PART NUMBER ON CODE

5810-01-061-1879 BAG, NET CONTROLLER EA 1

5810-01-046-7587 CABLE ASSEMBLY, SPECIAL PURPOSE ELECTRICAL(FILL) ON512424 EA 1

8465-00-965-1705 LANYARD, INDIVIDUAL EQUIPMENT, CARRYING EA 1

NOTE: THIS LANYARD IS USED AS CARRYING STRAP FOR THE KYK-13.

FOR OFFICIAL USE ONLYD-2

TM 11-5810-292-13&P

APPENDIX EEXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST


E-1. SCOPE

This appendix lists expendable/durable supplies and materials you will need to operate and maintain theequipment. This list is for informational purposes only and is not authorization to requisition the listeditems. These items are authorized to you by CTA 50-970, Expendable/Durable Items.

E-2. EXPLANATION OF COLUMNS

COLUMN 1, ITEM NUMBER. This number is assigned to the entry in the listing and is referenced in thenarrative instructions to identify the material.

COLUMN 2, LEVEL. Identifies the lowest level of maintenance that requires the listed item.

C - Operator/CrewO - UnitF - Direct Support (DS)H - General Support (GS)

COLUMN 3, NATIONAL/NATO STOCK NUMBER. Lists the National/NATO Stock Number assigned tothe item.

COLUMN 4, DESCRIPTION. Lists the Federal item name and, if required, a description to identify theitem. The last line for each item lists the Commercial and Government Entity (CAGE) in parenthesesfollowed by the part number.

COLUMN 5, UNIT OF MEASURE (U/M). Lists the measure used in performing the actual maintenancefunction. This measure is expressed by a two-character alphabetical abbreviation (for example, EA, SH,IN). If the unit of measure differs from the unit of issue, requisition the lowest unit of issue that will satisfyyour requirements.

FOR OFFICIAL USE ONLYE-1

TM 11-5810-292-13&P

SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST

(1) (2) (3) (4) (5)ITEM LEVEL NATIONAL/NATO DESCRIPTION U/M

NUMBER STOCK NUMBER (CAGE) AND PART NUMBER

1 C 6830-00-105-3084 Trichlorotrifluoroethane (81349) MIL-C-81302 PT2 C 8309-00-267-3015 Cloth, Cheese: Cotton, Lintless, Bleached: YD

36 inches wide: (81348) CCCC4403 C 7920-00-685-3980 Brush, Dusting (81348) H-B-112 EA4 C 6850-00-177-5094 Silicone Compound (81348) MIL-S-8660 TU5 C 6135-00-801-3493 Battery, TR 115/U (Fill) (39742) EA6 D 4240-01-063-4880 Strap, Wrist Ground (w/3’ Cord and 250K EA

Resistor) (83832) 25007 D 7540-01-109-8815 Form Printed “CAUTION SENSITIVE ELECTRONICS EA

DEVICES DO NOT SHIP OR STORE NEAR STRONGELECTROSTATIC, ELECTROMAGNETIC,MAGNETIC OR RADIOACTIVE FIELDS" (2” X 2”)(81955) OF87

OR8 D 7540-01-110-4906 Same as Item 6, 4” X 4” (81955) OF87A EA9 D 8135-00-092-3220 Barrier Material Opaque Foil 3’ X 600’ FT

(81349) MIL-B-81705 Type I10 D 8135-01-087-3603 Cushioning Material (1/4” x 12” X 375”) EA

(80244) PPP-B-1842 TY3STB11 D 8115-00-101-7647 Box, Shipping (9” X 6” X 2-1/2”) (80244) EA

PPP-B-00-1672 TY2STD


TM 11-5810-292-13&P

SECTION II - EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST

(1) (2) (3) (4) (5)ITEM LEVEL NATIONAL/NATO DESCRIPTION U/M

NUMBER STOCK NUMBER (CAGE) AND PART NUMBER

OR12 D 8115-00-787-2142 Same as item 11, 6” X 5” X 2-1/2” EA13 D 8105-01-185-2634 Bag, Plastic (Single Wall with zipper closure) EA

6” X 8” (60923) SC606814 D 8105-01-215-0462 Sack, Shipping (with Air Cap surrounded by EA

plastic, zipper closure) 8” X 8” (80244)MIL-P-81997 TY1

15 F 8010-00-297-0593 Primer, Coating TT-P-1757 PT(81348) TYPE 2 Color Y

16 F 8010-00-111-7937 Paint, Forest Green MIL-E-52798 (81349) GL17 F 8010-01-193-0516 Primer, Coating MIL-P-53022 (81349) KT18 F 8010-01-229-7546 Paint, Green 383 MIL-C-53039 (80244) QT

These shipping boxes (fast packs) have an off-white cushioning with a pale pink tint and have theword “antistatic” printed on both ends. There are fast packs with the same NSN which are notantistatic. Their cushioning is grey and their ends are not marked antistatic. Avoid their use forESD items.


TM 11-5810-292-13&P


TM 11-5810-292-13&P

APPENDIX FREPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)


F-1. SCOPE

This appendix lists repair pas required for performance of operator, unit, and direct support maintenance.It authorizes the requisitioning and issue of repair parts as indicated by the source and maintenancecodes.

F-2. GENERAL

• Section II contains a repair pans list which consists of spares and repair parts authorized for usein the performance of maintenance. This list also includes parts which must be removed forreplacement of the authorized parts. The list is in alphanumeric part number sequence.

• Section III contains a list of special tools, special Test, Measurement and Diagnostic Equipment(TMDE), and support equipment authorized for performance of maintenance.

• Section IV contains a list of National Stock Numbers which are cross-referenced to part numbers.

F-3. EXPLANATION OF COLUMNS

•• Illustration.This column is divided as follows:

n Figure Number Not used in this manual.

n Item Number. Not used in this manual.

• SMR (Source, Maintenance and Recoverability) Codes

n Source codes - indicate the manner of acquiring items for maintenance, repair or overhaul ofend items. Source codes are entered in the first and second position of the SMR code formatas follows:

FOR OFFICIAL USE ONLYF-1

TM 11-5810-292-13&P

Code Definition

PA Item procured and stocked for anticipated or known usage.

PB Item procured and stocked for insurance purposes becauseessentiality dictates that a minimum quantity be available in thesupply system.

PC Item procured and stocked which otherwise would be coded PAexcept that it deteriorates with time.

PF Support equipment which will not be stocked but which will becentrally procured on demand.

XB Item is not procured or stocked. If not available, obtain throughsalvage or requisition.

XD A support item that is not stocked. When required, item will beprocured through normal supply channels.

n Maintenance codes - indicate levels of maintenance authorized to use and repair supportitems. The maintenance codes are entered in the third and fourth positions of the SMR code.The maintenance code entered in the third position will indicate the lowest level authorized toremove, replace, and use the support item. This position will contain one of the followingmaintenance codes:

Code Application/Explanation

C Crew or operator maintenance performed within unitmaintenance.

O Support item is removed, replaced, used at the unit level.

F Support item is removed, replaced, used at the direct supportlevel.


TM 11-5810-292-13&P

The maintenance code entered in the fourth position indicates whether the item is to berepaired and identifies the lowest maintenance level with the capability to perform completerepair (i.e., all authorized maintenance functions). This position will contain one of thefollowing maintenance codes:

Code Application/Explanation

O Unit (or on-site) is the lowest maintenance level that can docomplete repair of the item.

F The lowest maintenance level capable of complete repair of thesupport item is the direct support level.

H The lowest maintenance level capable of complete repair of thesupport item is the general support level.

L Repair restricted to COMSEC specialized repair activity.

D The lowest maintenance level capable of complete repair of thesupport item is the depot level.

B No repair is authorized. The Item may be reconditioned byadjusting, lubricating, etc., at the user level. No parts or specialtools are procured for the maintenance of this item.

Z Nonrepairable. No repair is authorized.

n Recoverability codes - indicate the disposition action on unserviceable items. Therecoverability code is entered in the fifth position of the SMR code format as follows:

Code Definition

O Repairable item. When uneconomically repairable, condemnand dispose at unit level.


TM 11-5810-292-13&P

F Repairable item. When uneconomically repairable, condemnand dispose at the direct support level.

H Repairable item. When uneconomically repairable, condemnand dispose at the general support level.

L Repairable item. Repair, condemnation, and disposal notauthorized below specialized repair activity level.

D Repairable item. When beyond lower level repair capability,return to depot. Condemnation and disposal not authorizedbelow depot level.

Z Nonrepairable item. When unserviceable, condemn and disposeat the level indicated in position 3.

A Item requires special handling or condemnation proceduresbecause of specific reasons (i.e., precious metal content, highdollar value, critical material, or hazardous material).

• National Stock Number.

Indicates the NSN assigned to the item which is to be used for requisitioning. When an NSN isused to requisition an item, the item received may have a different part number from the partordered.

• Part Number.

Indicates the number used for identification of items by the manufacturer or Governmentagencies. These part numbers control the design and characteristics of the items.

• Commercial and Government Entity (CAGE).

Indicates a five-digit numeric code listed in SB 708-42 which identifies the manufacturer,distributor, or Government agency which has design control of the item.


TM 11-5810-292-13&P

• Description.

Indicates the item name and, if needed, a minimum description to identify the item. The preferredmanufacturer's part number is listed in this column when it differs from the part number listed incolumn 4. In the special tools list (section III), the initial basis of issue appears as the last line inthe entry for each special tool, TMDE, and support equipment

• Usable on Codes.

Not used.

• Unit of Measure.

Indicates the standard of the basic quantity of the listed items as used in performing the actualmaintenance function. This measure is expressed by a two-character alphabetical abbreviation(e.g., ea, in, pr, etc.). When the unit of measure differs from the unit of issue, the lowest unit ofissue that will satisfy the required units of measure will be requisitioned.

• Quantity Incorporated in Unit.

Not used.

F-4. SPECIAL INFORMATION

• Requisitioning.

n Requisitions for items without NSN's should include Exception Data as provided for inparagraph 3-6, AR 725-50.

n COMSEC materiel assigned an Accountability Legend Code (ALC) is accountable under AR380-40 and is to be requisitioned in accordance with TB 380-41. ARKAG 2 ( ) contains alisting of applicable COMSEC materiel.

n For requisitioning of COMSEC items or Controlled Cryptographic Items (CCI), refer to AR710-2.

n Common items (repair parts, subassembly, or other items) which are required in support ofCOMSEC equipment and are not identified as B56-managed, are to be requisitioned inaccordance with the provisions of AR 725-50.


TM 11-5810-292-13&P

• Items Source Coded A( ) or M( ).

Requirements for drawings of items source coded A( ) or M( ) in the first and second positions ofthe SMR code should be submitted to Commander, U.S. Army Communications-ElectronicsCommand. Communications Security Logistics Activity, ATTN: SELCL-NICP, Fort Huachuca,Arizona 85613-7090.


TM 11-5810-292-13&P

SECTION II - REPAIR PARTS LISTFOR

GENERAL PURPOSE TAPE READER KOI-18,ELECTRONIC TRANSFER DEVICE KYK-13 AND

NET CONTROL DEVICE KYX-15/15A

(1)ILLUSTRATION (2) (3) (4) (5) (6) (7) (8)

(A) (B) QTY.FIG ITEM SMR NATIONAL STOCK DESCRIPTION INC INNO. NO. CODE NUMBER PART NUMBER CAGE USABLE ON CODE U/M UNIT

PAOZZ 5330-00-905-6032 SMB436332 80063 Packing, Preformed, Fill Cable EA 0001PBFZZ 7690-01-229-9555 ON386224-5 98230 CCI Label KOI-18 EA 0001PAFZZ 5330-01-162-5572 ON274302-3 98230 Plate, Equipment Mod Record EA 0001PAOFL 5810-01-066-7587 ON512424 98230 Cable, Fill (Used with all devices) EA 0001PBFZZ 7690-01-229-7516 ON386224-1 98230 CCI Label KYK-13 EA 0001PBFZZ 7690-01-229-7517 ON386224-3 98230 CCI Label KYX-15 EA 0001PBFZZ 7690-01-229-7518 ON386224-4 98230 CCI Label KYX-15A EA 0001PAOZZ 5810-01-061-1879 2-3-417 81337 Bag, Net Controller KYX-15A EA 0001


TM 11-5810-292-13&P

SECTION III SPECIAL TOOLS LIST

There are no special tools required at operator, unit, or direct support level. See appendix B, section III,for Tool and Test Equipment Requirements.

SECTION IV NATIONAL STOCK NUMBER CROSS-REFERENCE TO PART NUMBER

GENERAL PURPOSE TAPE READER KOI-18,ELECTRONIC TRANSFER DEVICE KYK-13 AND

NET CONTROL DEVICE KYX-15/15A

NATIONAL STOCK NUMBER PART NUMBER

6135-00-801-3493 TR1155330-00-905-6032 SMA4363327690-01-229-9555 ON386224-55330-01-162-5572 ON274302-35810-01-066-7587 ON5124247690-01-229-7516 ON386224-17690-01-229-7517 ON386224-37690-01-229-7518 ON386224-45810-01-061-1879 2-3-417


TM 11-5810-292-13&P

INDEXPAGE

Access and Physical Security........................................................................................................... 1-7Additional Authorization....................................................................................................................D-1Characteristics ................................................................................................................................ 1-6Components of End Item..................................................................................................................C-1Controls and Indicators

KOI-18 ...................................................................................................................................... 2-1KYK-13 ..................................................................................................................................... 2-2KYX-15 ..................................................................................................................................... 2-3

Destruction ...................................................................................................................................... 1-2EIR ................................................................................................................................................. 1-4Equipment Data............................................................................................................................... 1-6Expendable/Durable Supplies and Materials......................................................................................E-1Forms and Records.......................................................................................................................... 1-1Installation (Fill Battery).................................................................................................................... 4-7Lubrication ("O" Ring)....................................................................................................................... 3-1Maintenance Allocation ....................................................................................................................B-1Maintenance Procedures

Operator.................................................................................................................................... 3-6Unit......................................................................................................................................... 4-10Direct Support ........................................................................................................................... 5-4

Modification ..................................................................................................................................... 4-5Operating Procedures

Loading ..................................................................................................................................... 2-6Key Generate (KYX-15)............................................................................................................ 2-20Automatic Remote Keying (KYX-15).......................................................................................... 2-22Key Update (KYX-15)............................................................................................................... 2-25Manual Remote Keying (KYX-15).............................................................................................. 2-27Zeroizing................................................................................................................................. 2-34

Packaging ....................................................................................................................................... 4-1Painting........................................................................................................................................... 5-5PMCS

Operator.................................................................................................................................... 2-5Unit........................................................................................................................................... 4-9

Publications .....................................................................................................................................A-1Repair Parts .......................................................................................................................4-1, 5-1, F-1Safety, Care and Handling................................................................................................................ 1-7Shipment.................................................................................................................................. 1-3, 4-5Storage........................................................................................................................................... 1-3Troubleshooting

Operator.................................................................................................................................... 3-1Unit......................................................................................................................................... 4-10Direct Support ........................................................................................................................... 5-1

FOR OFFICIAL USE ONLYINDEX-1

TM 11-5810-292-13&P


TM 11-5810-292-13&P

BY ORDER OF THE SECRETARY OF THE ARMY:

CARL E. VUONOGeneral, United States Army

Chief of Staff

OFFICIAL:

WILLIAM J. MEEHAN IIBrigadier General, United States Army

The Adjutant General

DISTRIBUTION:

To be distributed in accordance with DA Form 12-43, Op & Unit, Dir/Gen Spt Maint rqr for "KYK-13/TSEC;'" KYX-15, 15A/TSEC KOI-18/TSEC.


I U.S. GOVERNMENT PRINTING OFFICE: 1998 O - 432-785 (81069)

TM 11-5810-292-13&P

I U.S. GOVERNMENT PRINTING OFFICE: 1998-432-785/81069


TM 11-5810-292-13&P


PIN: 066025-000

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TM 11-5810-292-13&P Supersedes Copy Dated 25 August 1987 ... · tm 11-5810-292-13&p safety steps to...

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